Round coil winding, peeling and tin soldering processing equipment

Abstract

The utility model discloses a circular coil winding, peeling and tin soldering processing device which comprises a winding processing section and a tin soldering processing section. The winding processing section sequentially comprises a feeding mechanism, a wire feeding mechanism, a straightening mechanism, a wire stripping mechanism, a winding mechanism and a wire cutting mechanism according to a processing flow; the tin soldering processing section sequentially comprises a soldering flux furnace, a tin material furnace and a discharging device according to the processing flow; the tin soldering and material transferring mechanism is used for achieving material transferring machining work, and the machining range of the tin soldering and material transferring mechanism extends from the discharging position of the wire cutting mechanism of the winding machining section to the feeding position of the discharging device. The integrated processing flow of coil stripping, winding and tin soldering is realized, the effect of integrated flow processing is realized, and the production efficiency and the productivity can be effectively improved; and moreover, the processing precision of automatically processed coil winding and wire leg soldering tin is higher, the quality of processed and formed products is better, and the convenient, efficient and high-quality processing requirements of enterprises in large-scale production are better met.

Description

Technical Field

[0001] The utility model belongs to the technical field of coil winding processing, and relates to a circular coil winding, stripping and soldering processing equipment. Background Art

[0002] In traditional processing, coil processing is generally achieved by manual winding. However, manual winding is not only slow, but also leads to high labor intensity and labor costs for workers. In order to solve this technical drawback, some semi-automatic winding machines have appeared on the market. Although they can achieve semi-automatic winding, they cannot solder the coils simultaneously, resulting in the winding, stripping, bending and soldering operations being divided into two different processes and separate equipment. Not only can it still not solve the problems of low production efficiency and low capacity, it also leads to high purchase costs for enterprises, which does not meet the requirements of large-scale batch production of enterprises. Utility Model Content

[0003] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:

[0004] A circular coil winding, stripping and soldering processing equipment, comprising: a winding processing section and a soldering processing section, wherein the soldering processing section is connected to the rear end of the winding processing section to realize the integrated winding and soldering processing flow;

[0005] The winding process section includes, in order of the process flow: a feeding mechanism, a wire feeding mechanism, a straightening mechanism, a wire stripping mechanism, a winding mechanism, and a wire cutting mechanism;

[0006] The solder processing section includes, in accordance with the processing flow, a flux furnace, a tin furnace and a discharging device; it also includes a group of solder transfer mechanisms for realizing the material transfer processing, the processing range of which extends from the discharging position of the tangent mechanism of the winding processing section to the feeding position of the discharging device.

[0007] As a further solution of the utility model: the solder processing section also includes: a group of visual inspection units; the visual inspection unit includes: a visual material unloading table and a visual module, the visual module performs high-precision visual inspection work on the visual material unloading table; and a group of adjustment motors capable of driving the visual material unloading table to rotate are arranged at the lower end of the visual material unloading table;

[0008] The solder transfer mechanism sends the coil to the flux furnace; the solder transfer mechanism will first place the coil on the visual placement table, and perform quality inspection and coil angle recognition through the visual module.

[0009] As a further solution of the utility model: the solder transfer mechanism includes: a material transfer moving module whose discharge position of a tangent mechanism extends to the feed position of a discharge device, a material transfer lifting module is installed on the material transfer moving module, and a coil clamp for realizing coil clamping work and a rotating motor capable of driving the coil clamp to rotate are installed on the material transfer lifting module.

[0010] As a further solution of the utility model: a pair of side clamping plates are installed on the clamping jaws of the coil clamping jaws.

[0011] The beneficial effects of the utility model are as follows: it realizes the integrated processing flow of coil stripping, winding and soldering, realizes the effect of integrated process processing, can effectively improve production efficiency and capacity; and the processing accuracy of coil winding and wire foot soldering in the automated processing is higher, and the quality of the processed products is better, which is more in line with the enterprise's needs for convenient, efficient and high-quality processing in large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model.

[0013] Figure 2 It is a structural schematic diagram of the soldering processing section in the utility model.

[0014] Figure 3 It is a structural schematic diagram of the solder material transfer mechanism in the utility model. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0016] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0017] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0018] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] The utility model provides Figures 1 to 3 In the embodiment of the utility model, a circular coil winding, stripping and soldering processing equipment comprises: a winding processing section 1 and a soldering processing section 2, wherein the soldering processing section 2 is connected to the rear end position of the winding processing section 1 to realize the integrated processing flow of winding and soldering;

[0020] The winding process section 1 includes, in order according to the process flow: a feeding mechanism 11, a wire feeding mechanism 12, a straightening mechanism 13, a wire stripping mechanism 14, a winding mechanism 15 and a wire cutting mechanism 16;

[0021] During the processing, the coil wire to be processed is fed out from the feeding mechanism 11, and the wire feeding mechanism 12 and the straightening mechanism 13 cooperate to feed and straighten the wire. The wire enters the wire stripping mechanism 14, and the wire stripping mechanism 14 performs stripping processing on a specific position of the wire. The processing position is the two end positions of the coil after the wire is formed into a coil, so as to perform subsequent soldering processing;

[0022] The stripped wire enters the winding mechanism 15, where it is wound into a coil product. The coil that has completed the winding process enters the cutting mechanism 16, where the processed coil is cut and separated from the wire.

[0023] The solder processing section 2 includes, in order according to the processing flow: a flux furnace 24, a tin furnace 25 and a discharging device 26; and also includes: a set of solder transfer mechanisms 21 for realizing the material transfer processing work, the processing range of the solder transfer mechanism 21 extends from the discharging position of the tangent mechanism 16 of the winding processing section 1 to the feeding position of the discharging device 26;

[0024] During the processing, the coil that has completed the wire cutting processing is taken out through the solder transfer mechanism 21, and driven by the solder transfer mechanism 21, so that the coil is respectively loaded with flux and soldered in the flux furnace 24 and the tin furnace 25; finally, it is sent out through the discharge device 26.

[0025] Furthermore, the solder processing section 2 also includes: a group of visual inspection units 23;

[0026] The visual inspection unit 23 includes: a visual unloading platform 232 and a visual module 231, wherein the visual unloading platform 232 performs high-precision visual inspection; and a group of adjustment motors 233 capable of driving the visual unloading platform 232 to rotate are arranged at the lower end of the visual unloading platform 232;

[0027] Before the solder transfer mechanism 21 sends the coil to the flux furnace 24; the solder transfer mechanism 21 will first place the coil on the visual discharge table 232, and perform quality inspection and coil angle identification through the visual module 231; during the inspection, if the processed coil product is a defective product, the solder transfer mechanism 21 will send the coil to the discharge device 26 to screen it out, and in order to achieve this effect, the discharge device 26 adopts a structure of multiple independent conveyor belts, which can realize waste screening and product processing; and when the coil angle is offset, the adjustment motor 233 will drive the visual discharge table 232 to rotate to ensure that the coil can be clamped by the solder transfer mechanism 21 at the correct angle.

[0028] Furthermore, the solder transfer mechanism 21 includes: a transfer moving module 212 extending from the discharge position of the tangent mechanism 16 to the feed position of the discharge device 26, a transfer lifting module 211 is installed on the transfer moving module 212, and a coil clamping claw 214 for realizing the coil clamping work and a rotating motor 213 capable of driving the coil clamping claw 214 to rotate are installed on the transfer lifting module 211;

[0029] When performing material transfer processing, the material transfer moving module 212 and the material transfer lifting module 211 cooperate to drive the coil clamps 214214 to take and place the coils, and at the same time, the rotating motor 213 drives the coil clamps 214 to rotate 90°, so that the end of the coil clamped on the coil clamp 214 can be positioned vertically downward, which is convenient for soldering processing.

[0030] Furthermore, a pair of side clamping plates 215 are installed on the clamping jaws of the coil clamping jaws 214. When the coil clamping jaws 214 clamp the coil, the two side clamping plates 215 can cooperate to fix and clamp the two sides of the coil, thereby improving the stability of the coil clamping.

[0031] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A circular coil winding, stripping and soldering processing equipment, characterized in that: include: A winding processing section and a soldering processing section, wherein the soldering processing section is connected to the rear end of the winding processing section to realize an integrated winding and soldering processing flow; The winding process section includes, in order of the process flow: a feeding mechanism, a wire feeding mechanism, a straightening mechanism, a wire stripping mechanism, a winding mechanism, and a wire cutting mechanism; The solder processing section includes, in accordance with the processing flow, a flux furnace, a tin furnace and a discharging device; it also includes a group of solder transfer mechanisms for realizing the material transfer processing, the processing range of which extends from the discharging position of the tangent mechanism of the winding processing section to the feeding position of the discharging device.

2. A circular coil winding, stripping and soldering processing equipment according to claim 1, characterized in that: The soldering process section also includes: a set of visual inspection units; The visual inspection unit includes: a visual unloading table and a visual module, the visual module performs high-precision visual inspection on the visual unloading table; and a group of adjustment motors capable of driving the visual unloading table to rotate are arranged at the lower end of the visual unloading table; The solder transfer mechanism sends the coil to the flux furnace; the solder transfer mechanism will first place the coil on the visual placement table, and perform quality inspection and coil angle recognition through the visual module.

3. The circular coil winding, stripping and soldering processing equipment according to claim 1, characterized in that: The solder transfer mechanism includes: a transfer moving module whose discharge position of a tangent mechanism extends to the feed position of a discharge device, a transfer lifting module is installed on the transfer moving module, and a coil clamp for realizing coil clamping work and a rotating motor capable of driving the coil clamp to rotate are installed on the material transfer lifting module.

4. A circular coil winding, stripping and soldering processing equipment according to claim 3, characterized in that: A pair of side clamps are mounted on the clamping jaws of the coil clamp.

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