A fabric pre-shrinking machine for producing denim fabric

By designing the movable limiting mechanism and auxiliary pre-shrinking mechanism in the denim fabric pre-shrinker, the problems of raw material limiting and heating are solved, and a more stable and efficient pre-shrinking process is achieved.

CN222715632UActive Publication Date: 2025-04-04LIAONING XIANGHONG TEXTILE CO LTD
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Patent Information

Application Number
CN202421253640.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the use of existing denim pre-shrinkers, the steam nozzle position is fixed, resulting in spray dead corners and different raw materials temperatures, affecting the processing effect; at the same time, the device cannot effectively limit raw materials of different thicknesses, and it is easy to slip and other unexpected situations.

Method used

A fabric pre-shrinker for denim fabric production is designed, including a movable limiting mechanism and an auxiliary pre-shrinking mechanism. The movable limiting mechanism realizes the limiting positioning of raw materials of different thicknesses through the coordination of limiting rollers, connecting frames, springs and rotating blocks, avoiding shaking or sliding. The auxiliary pre-shrinkage mechanism increases the steam spray range through the reciprocating movement of the steam spray plate, ensuring sufficient coverage of raw materials and avoiding temperature differences and blind spots.

Benefits of technology

It effectively avoids shaking or sliding of raw materials during processing, ensures uniform heating and sufficient pre-shrinkage of raw materials, and improves processing effect and efficiency.

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Abstract

The utility model relates to the technical field of cloth preshrinking machines, and discloses a cloth preshrinking machine for producing denim cloth, comprising a preshrinking box, a conveyor fixedly connected inside the preshrinking box, a sprayer fixedly connected to the top of the preshrinking box, a supporting leg fixedly connected to the bottom of the preshrinking box, a movable limiting mechanism arranged inside the preshrinking box, and an auxiliary preshrinking mechanism arranged inside the preshrinking box. During use, a limiting roller moves in cooperation with a connecting frame and a spring to move a second rotating block, so as to facilitate the limited placement of raw materials of different thicknesses. A first motor works in cooperation with a limiting rod to move a limiting plate, so as to facilitate the adjustment of the height of the limiting plate, so as to meet the preshrinking and pleating operation of the raw materials and increase the use effect. A second motor works in cooperation with a connecting rod to move a steam spray plate, so as to facilitate the reciprocating motion of the steam spray plate, so as to increase the steam spray range.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth pre-shrinking machines, in particular to a cloth pre-shrinking machine for producing denim cloth. Background Art

[0002] Denim is a wear-resistant and fashionable clothing material. It can be used to make jeans, denim jackets and other denim clothing, and is very popular among young people. In the production process of denim, pre-shrinking is an important process. Since denim is easy to shrink, pre-shrinking denim before leaving the factory can greatly reduce the shrinkage rate of denim, so that users will not be unable to wear denim clothing due to excessive shrinkage.

[0003] According to the description in a steam box for pre-shrinking denim fabric disclosed on the patent website (authorization announcement number: CN 215051274U), "The utility model discloses a steam box for pre-shrinking denim fabric, including a box body, in which a feed roller, a discharge roller, a mesh conveyor belt assembly, a material blocking assembly and a plurality of steam nozzles are arranged; the surfaces at both ends of the box body are respectively provided with a feed port and a discharge port, the feed roller, the mesh conveyor belt assembly and the discharge roller are arranged in sequence along the material path of the denim fabric, and the feed roller, the mesh conveyor belt assembly and the discharge roller are all used to convey the denim fabric; the denim fabric forms wrinkles on the mesh conveyor belt assembly, the material blocking assembly is located above the mesh conveyor belt assembly, and the steam nozzle is arranged below the mesh conveyor belt assembly. The utility model can effectively reduce the waste of steam and water resources and improve the relaxation of the denim fabric."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use of the utility model, steam is sprayed out from the steam nozzle, passes through the mesh conveyor belt assembly, and acts on the denim fabric conveyed by the mesh conveyor belt assembly. The denim fabric is heated by the steam and becomes loose during the conveying process. In actual use, since the positions of the inlet and outlet rollers of the device are fixed, it is not possible to limit the use of raw materials of different thicknesses well, which may easily cause accidents such as slipping during the transmission process. At the same time, the steam nozzle of the device is fixed in position, which may easily cause dead corners for spraying and different temperatures of raw materials, affecting the processing effect. Therefore, it is necessary to improve a fabric preshrinking machine for denim fabric production to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a cloth preshrinking machine for producing denim cloth to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cloth preshrinking machine for producing denim cloth, comprising a preshrinking box, a conveyor is fixedly connected inside the preshrinking box, a sprayer is fixedly connected to the top of the preshrinking box, a supporting leg is fixedly connected to the bottom of the preshrinking box, a movable limiting mechanism is arranged inside the preshrinking box, and an auxiliary preshrinking mechanism is arranged inside the preshrinking box;

[0008] The movable limiting mechanism comprises a limiting component and a movable component. The limiting component is arranged inside the preshrinking box, and the movable component is arranged inside the preshrinking box.

[0009] Preferably, the limiting assembly includes a support plate, the support plate is fixedly connected to the inside of the preshrinkage box, the support plate is rotatably connected to a connecting frame, the connecting frame is rotatably connected to a limiting roller, the connecting frame is rotatably connected to a first rotating block, the first rotating block is fixedly connected to a spring at one end away from the connecting frame, and the spring is fixedly connected to a second rotating block at one end away from the first rotating block, so as to meet the requirement of limiting the placement of raw materials of different thicknesses and avoid unexpected situations such as shaking or slipping during processing.

[0010] Preferably, grooves are provided at positions corresponding to the support plate and the second rotating block, and the second rotating block is rotatably connected inside the groove, so as to make the transmission process more stable.

[0011] Preferably, the movable component includes a connecting platform, the connecting platform is fixedly connected to the inside of the preshrinking box, the top of the connecting platform is fixedly connected to a first protective box, the top of the connecting platform is fixedly connected to a first motor, the output end of the first motor extends through the connecting platform to the inside and is fixedly connected to a threaded rod, the inside of the connecting platform is fixedly connected to a limit rod, the outside of the limit rod is slidably connected to a limit plate, which is convenient for adjusting the height of the limit plate, thereby satisfying the preshrinking and pleating operation of the raw materials and increasing the use effect.

[0012] Preferably, the limit plate is threadedly connected to the threaded rod, grooves are provided at corresponding positions of the connecting platform and the limit plate, and the limit plate is slidably connected inside the groove, so as to make the adjustment process more stable.

[0013] Preferably, the auxiliary preshrinkage mechanism includes a rotating rod, which is rotatably connected to the inside of the preshrinkage box, a steam spray plate is fixedly connected to the top of the rotating rod, a connecting rod is rotatably connected to the inside of the rotating rod, a second protective box is fixedly connected to the inside of the preshrinkage box, a second motor is fixedly connected to the inside of the second protective box, and an output end of the second motor passes through the second protective box and extends to the inside where it is fixedly connected to a fixed rod, so as to facilitate the reciprocating motion of the steam spray plate, thereby increasing the steam spray range, fully covering the raw materials, and avoiding the occurrence of dead corners due to uneven temperatures.

[0014] Preferably, grooves are provided at corresponding positions of the fixing rod and the connecting rod, and the connecting rod is rotatably connected inside the groove, so as to facilitate a more stable processing process.

[0015] Compared with the prior art, the utility model provides a cloth preshrinking machine for denim cloth production, which has the following beneficial effects:

[0016] 1. The cloth preshrinking machine for denim cloth production has an active limiting mechanism. During use, the limiting roller moves in cooperation with the connecting frame and the spring to move the second rotating block, which is convenient for limiting the placement of raw materials of different thicknesses and avoiding unexpected situations such as shaking or slipping during processing. The limiting plate moves through the operation of the first motor in cooperation with the limiting rod, which is convenient for adjusting the height of the limiting plate, thereby satisfying the preshrinking and pleating operation of the raw materials and increasing the use effect.

[0017] 2. The cloth preshrinking machine for denim cloth production has an auxiliary preshrinking mechanism. During use, the second motor works in cooperation with the connecting rod to move the steam spray plate, which is convenient for realizing the reciprocating motion of the steam spray plate, thereby increasing the steam spray range, fully covering the raw materials, and avoiding the occurrence of dead corners due to uneven temperatures. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the limit assembly of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the active components of the utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the active component of the utility model;

[0024] Figure 6 This is a schematic diagram of the auxiliary pre-shrinkage mechanism structure of the utility model;

[0025] Figure 7 It is a schematic diagram of the internal structure of the auxiliary pre-shrinkage mechanism of the utility model.

[0026] In the figure: 1. pre-shrinkage box; 2. conveyor; 3. sprayer; 4. support leg; 5. movable limit mechanism; 51. limit assembly; 511. support plate; 512. connecting frame; 513. limit roller; 514. first rotating block; 515. spring; 516. second rotating block; 52. movable assembly; 521. connecting table; 522. limit plate; 523. first protective box; 524. first motor; 525. threaded rod; 526. limit rod; 6. auxiliary pre-shrinkage mechanism; 61. rotating rod; 62. steam spray plate; 63. connecting rod; 64. second protective box; 65. second motor; 66. fixing rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Embodiment 1:

[0030] See also Figure 1-5 The utility model provides a technical solution: a cloth preshrinking machine for denim cloth production, comprising a preshrinking box 1, a conveyor 2 is fixedly connected inside the preshrinking box 1, a sprayer 3 is fixedly connected to the top of the preshrinking box 1, a supporting leg 4 is fixedly connected to the bottom of the preshrinking box 1, a movable limiting mechanism 5 is arranged inside the preshrinking box 1, and an auxiliary preshrinking mechanism 6 is arranged inside the preshrinking box 1;

[0031] The movable limiting mechanism 5 comprises a limiting component 51 and a movable component 52 . The limiting component 51 is arranged inside the preshrinking box 1 , and the movable component 52 is arranged inside the preshrinking box 1 .

[0032] Furthermore, the limiting assembly 51 includes a support plate 511, which is fixedly connected to the inside of the preshrinkage box 1, and a connecting frame 512 is rotatably connected to the inside of the support plate 511, and a limiting roller 513 is rotatably connected to the inside of the connecting frame 512, and a first rotating block 514 is rotatably connected to the inside of the connecting frame 512, and a spring 515 is fixedly connected to the end of the first rotating block 514 away from the connecting frame 512, and a second rotating block 516 is fixedly connected to the end of the spring 515 away from the first rotating block 514, so as to meet the requirements of limiting the placement of raw materials of different thicknesses and avoid unexpected situations such as shaking or slipping during processing.

[0033] Furthermore, grooves are provided at positions corresponding to the support plate 511 and the second rotating block 516 , and the second rotating block 516 is rotatably connected inside the grooves, so that the transmission process is more stable.

[0034] Furthermore, the movable component 52 includes a connecting platform 521, which is fixedly connected to the inside of the preshrinking box 1. A first protective box 523 is fixedly connected to the top of the connecting platform 521. A first motor 524 is fixedly connected to the top of the connecting platform 521. The output end of the first motor 524 passes through the connecting platform 521 and extends to the inside where a threaded rod 525 is fixedly connected. A limiting rod 526 is fixedly connected to the inside of the connecting platform 521. The limiting rod 526 is externally slidably connected to a limiting plate 522 to facilitate adjustment of the height of the limiting plate 522, thereby satisfying the preshrinking and pleating operation of the raw materials and increasing the use effect.

[0035] Furthermore, the limiting plate 522 is threadedly connected to the threaded rod 525, grooves are provided at corresponding positions of the connecting platform 521 and the limiting plate 522, and the limiting plate 522 is slidably connected inside the groove, so as to make the adjustment process more stable.

[0036] Embodiment 2:

[0037] See also Figure 6-7 , and combined with Example 1, it is further obtained that the auxiliary preshrinking mechanism 6 includes a rotating rod 61, the rotating rod 61 is rotatably connected to the inside of the preshrinking box 1, a steam spray plate 62 is fixedly connected to the top of the rotating rod 61, a connecting rod 63 is rotatably connected to the inside of the rotating rod 61, a second protective box 64 is fixedly connected to the inside of the preshrinking box 1, a second motor 65 is fixedly connected to the inside of the second protective box 64, and an output end of the second motor 65 passes through the second protective box 64 and extends to the inside where a fixed rod 66 is fixedly connected, so as to facilitate the reciprocating motion of the steam spray plate 62, thereby increasing the steam spray range, fully covering the raw materials, and avoiding the occurrence of temperature differences and dead corners.

[0038] Furthermore, grooves are provided at corresponding positions of the fixing rod 66 and the connecting rod 63, and the connecting rod 63 is rotatably connected inside the groove, so that the processing process is more stable.

[0039] In actual operation, when this device is used, the raw material is first introduced into the pre-shrinking box 1 through the set limiting roller 513, and the set limiting roller 513 moves, and the first rotating block 514 moves in cooperation with the connecting frame 512, and the second rotating block 516 moves in cooperation with the spring 515, so as to meet the requirements of limiting the placement of raw materials of different thicknesses and avoid unexpected situations such as shaking or slipping during processing. The first motor 524 is set to work, so that the threaded rod 525 rotates, and the limiting rod 526 is cooperated to move the limiting plate 522, so as to facilitate the adjustment of the height of the limiting plate 522, so as to meet the requirements of pre-shrinking and pleating operations on the raw materials and increase the use effect. The second motor 65 is set to work, so that the fixed rod 66 rotates, and the connecting rod 63 is cooperated to move the rotating rod 61, so as to move the steam spray plate 62, so as to facilitate the reciprocating motion of the steam spray plate 62, thereby increasing the steam spray range, fully covering the raw materials, avoiding the occurrence of different temperatures and dead corners, and the pre-shrinking process is started by the set spray machine 3.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A cloth preshrinking machine for producing denim cloth, comprising a preshrinking box (1), characterized in that: The preshrinking box (1) is fixedly connected to a conveyor (2), the top of the preshrinking box (1) is fixedly connected to a sprayer (3), the bottom of the preshrinking box (1) is fixedly connected to a support leg (4), a movable limiting mechanism (5) is provided inside the preshrinking box (1), and an auxiliary preshrinking mechanism (6) is provided inside the preshrinking box (1); The movable limiting mechanism (5) comprises a limiting component (51) and a movable component (52); the limiting component (51) is arranged inside the preshrinking box (1); and the movable component (52) is arranged inside the preshrinking box (1); The limiting assembly (51) comprises a support plate (511), the support plate (511) is fixedly connected inside the preshrink box (1), a connecting frame (512) is rotatably connected inside the support plate (511), a limiting roller (513) is rotatably connected inside the connecting frame (512), a first rotating block (514) is rotatably connected inside the connecting frame (512), an end of the first rotating block (514) away from the connecting frame (512) is fixedly connected to a spring (515), and an end of the spring (515) away from the first rotating block (514) is fixedly connected to a second rotating block (516); The movable component (52) comprises a connecting platform (521), the connecting platform (521) is fixedly connected inside the preshrinkage box (1), a first protective box (523) is fixedly connected to the top of the connecting platform (521), a first motor (524) is fixedly connected to the top of the connecting platform (521), an output end of the first motor (524) passes through the connecting platform (521) and extends to the inside where a threaded rod (525) is fixedly connected, a limiting rod (526) is fixedly connected inside the connecting platform (521), and the limiting rod (526) is slidably connected to the outside of the limiting plate (522).

2. The cloth preshrinking machine for denim cloth production according to claim 1, characterized in that: The support plate (511) is provided with grooves at positions corresponding to the second rotating block (516), and the second rotating block (516) is rotatably connected inside the grooves.

3. The cloth preshrinking machine for denim cloth production according to claim 1, characterized in that: The limiting plate (522) is threadedly connected to the threaded rod (525); grooves are provided at corresponding positions of the connecting platform (521) and the limiting plate (522), and the limiting plate (522) is slidably connected inside the groove.

4. The cloth preshrinking machine for denim cloth production according to claim 1, characterized in that: The auxiliary preshrinking mechanism (6) comprises a rotating rod (61), the rotating rod (61) is rotatably connected to the inside of the preshrinking box (1), the top of the rotating rod (61) is fixedly connected to a steam spray plate (62), the inside of the rotating rod (61) is rotatably connected to a connecting rod (63), the inside of the preshrinking box (1) is fixedly connected to a second protective box (64), the inside of the second protective box (64) is fixedly connected to a second motor (65), and the output end of the second motor (65) passes through the second protective box (64) and extends to the inside where it is fixedly connected to a fixing rod (66).

5. The cloth preshrinking machine for denim cloth production according to claim 4, characterized in that: The fixing rod (66) and the connecting rod (63) are provided with grooves at corresponding positions, and the connecting rod (63) is rotatably connected inside the groove.

Citation Information

Patent Citations

  • A steam box for pre-shrinking denim fabric

    CN215051274U