Crushing device for rolling, kneading and pickling fresh pork based on PLC (Programmable Logic Controller) control

By designing a pork crushing device based on PLC control, the integrated processing of pork crushing, rolling, kneading, marinating and collecting is realized, and the problems of complex and low efficiency of pork processing in the prior art are solved, and processing efficiency and quality are improved.

CN222869757UActive Publication Date: 2025-05-16ANHUI HAIYILANG FOOD CO LTD
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Patent Information

Application Number
CN202421889444.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-16
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

In the existing pork processing technology, pork needs to be manually crushed and mixed before rolling, kneading and marinating. The process is complicated and inefficient. The equipment is independently set up, and the crushed meat filling needs to be manually transferred, affecting the overall production efficiency.

Method used

A crushing device for rolling, kneading and marinating fresh pork based on PLC control is designed, including a crushing cylinder, a mixing cylinder and a aggregate box. The power and operating time of the first and second driving motors are automatically controlled by the PLC controller to realize the integrated processing of crushing, rolling, kneading and marinating and collecting pork.

Benefits of technology

The operating steps are simplified, the efficiency of pork processing is improved, manpower consumption is reduced, and the automatic control of the degree of pork crushing and rolling and kneading time is achieved, and the quality of rolling and kneading is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PLC control based crushing device for fresh pork tumbling and pickling, which comprises a bottom plate, the left side of the top of the bottom plate is fixedly connected with a frame seat, the middle of the top side of the frame seat is fixedly connected with a crushing cylinder, and a meat mincing screw is erected in the center of the inner side of the crushing cylinder. A rotating shaft is fixedly connected to the center of the right side of the meat mincing screw rod, a material guiding pipe is arranged below the left side of the rotating shaft, a stirring barrel is fixedly communicated with the bottom of the material guiding pipe, a material collecting box is erected on the lower portion of the left side of the stirring barrel, the bottom of the material collecting box is attached to the bottom plate, and a slurry tank is erected below the front side of the stirring barrel; a pump machine is assembled in the center of the top of the slurry tank, a liquid conveying pipe is fixedly connected to the center of the top of the pump machine, the lower end of the rear side of the liquid conveying pipe extends into the stirring barrel and is fixedly communicated with the stirring barrel, pork can be subjected to integrated processing treatment of smashing, rolling, kneading, pickling and collecting, the operation steps are simplified, and the pork processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a PLC-controlled fresh pork tumbling and pickling crushing device. Background Art

[0002] Food processing refers to the grain milling, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as vegetable, fruit and nut processing activities directly using agricultural, forestry, animal husbandry and fishery products as raw materials, as well as potato, dehydrated vegetable processing, and vegetable canning processing. It is a type of agricultural product processing industry in a broad sense. In the process of slaughtering and meat processing, it is often necessary to knead and marinate the meat. By using the principle of physical impact, the meat products are turned upside down, collided and beaten with each other to achieve massage and marination, which can make the meat absorb the marinade evenly and improve the cohesiveness of the meat and the elasticity of the product.

[0003] Among them, pork is the main meat food. When making stuffing, it needs to be crushed and cut into pieces before tumbling and marinating, and then fully mixed with the marinade. The whole process requires manual control of the crushing and tumbling time of the meat stuffing in real time to ensure that the pork fully and evenly absorbs the marinade and ensures a good taste for subsequent production. This requires experience and wastes labor time. In addition, the crushing and tumbling equipment are all independently set up, and the crushed meat stuffing needs to be transferred manually and carried out step by step, which affects the overall production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a crushing device for tumbling and marinating fresh pork based on PLC control, which can perform integrated processing of crushing, tumbling, marinating and collecting pork, simplifying the operating steps, and improving the efficiency of pork processing. In addition, the crushing degree of pork and the tumbling and marinating time of the pork can be automatically controlled without manual real-time observation and control, thereby reducing manpower consumption and improving the tumbling quality.

[0005] To achieve the above-mentioned purpose, a fresh pork tumbling and marinating pulverizing device based on PLC control is provided, comprising a bottom plate, a frame seat is fixedly connected to the left side of the top of the bottom plate, a pulverizing cylinder is fixedly connected to the middle part of the top side of the frame seat, a feed hopper is fixedly connected to the lower left part of the pulverizing cylinder, a meat mincing screw is mounted at the inner center of the pulverizing cylinder, the left side of the meat mincing screw extends into the inner middle part of the feed hopper, a rotating shaft is fixedly connected to the right center of the meat mincing screw, the right end of the rotating shaft extends out of the pulverizing cylinder and a first driving motor is rotatably engaged thereon, and a guide is provided at the lower left side of the rotating shaft. The top of the material guide pipe is connected and fixed with the crushing drum, the bottom of the material guide pipe is connected and fixed with a mixing drum, a rotating rod is mounted at the inner center of the mixing drum, a plurality of stirring rods are distributed around the outer side of the rotating rod, the right end of the rotating rod extends out of the mixing drum and a second drive motor is rotatably matched thereon, the bottoms of the second drive motor and the first drive motor are both supported by pads, the left sides of the pads are respectively fixedly connected with the crushing drum and the mixing drum, the second drive motor and the first drive motor are electrically matched with a PLC controller on one side opposite to the other, and the PLC controller is provided with a A wiring tube is fixedly connected to the first drive motor and the second drive motor respectively, an isolation door panel is installed on the left side of the mixing drum, and the top right side of the isolation door panel is rotatably matched with the mixing drum through a hinge, a collection box is mounted on the lower left side of the mixing drum, the bottom of the collection box is in contact with the bottom plate, a pillar is fixedly connected to the top right side of the bottom plate, and the top of the pillar is fixedly connected to the pad, a slurry tank is mounted on the lower front side of the mixing drum, the bottom of the slurry tank is fixedly engaged with the bottom plate, a pump is installed at the top center of the slurry tank, and an infusion tube is fixedly connected to the top center of the pump The lower rear end of the infusion tube extends into the interior of the mixing drum and is connected and fixed thereto. The pork placed in the feed hopper is crushed, tumbled, marinated and collected in an integrated processing manner through the crushing drum, the mixing drum, the collecting box and the slurry tank connected to the mixing drum arranged from top to bottom. The operation steps are simplified and the efficiency of pork processing is improved. In addition, a PLC controller is provided to respectively control the power and operation time of the first drive motor and the second drive motor, so as to automatically control the crushing degree of the pork and the tumbling and marinating time thereof, without the need for manual real-time observation and control, thereby reducing manpower consumption and improving the tumbling quality.

[0006] According to the PLC-controlled fresh pork tumbling and marinating crushing device, a rubber gasket is fixedly connected to the right inner edge of the isolation door panel, and the right side of the rubber gasket is embedded in the inner wall of the mixing drum and squeezed and sealed therewith, so as to prevent the slurry from leaking out from the bottom side of the isolation door panel.

[0007] According to the PLC-controlled fresh pork tumbling and marinating crushing device, a glass bin is installed on the outer side of the middle of the mixing drum, and a layer of water-blocking film is attached to the inner side of the glass bin, so that the tumbling and marinating state of the pork in the mixing drum can be clearly observed.

[0008] According to the PLC-controlled fresh pork tumbling and marinating pulverizing device, a limit rod is provided on the left side of the guide tube, and the upper and lower ends of the limit rod are fixedly connected to the pulverizing drum and the mixing drum respectively, so as to keep the relative level between the pulverizing drum and the mixing drum stable and reduce the pressure on the left side of the guide tube.

[0009] According to the PLC-controlled fresh pork tumbling and marinating pulverizing device, the pulverizing drum and the mixing drum are both embedded and fixed with a shaft frame at the right center, and the shaft frame is respectively rotatably matched with the rotating shaft and the rotating rod, thereby reducing the rotational friction loss of the rotating shaft and the rotating rod and prolonging the service life of both.

[0010] According to the PLC-controlled fresh pork tumbling and marinating crushing device, a plurality of racks are cross-symmetrically fixed to the bottom of the PLC controller, and the bottom ends of the racks are fixedly connected to the second drive motor. The auxiliary wiring tube is used to horizontally and stably mount the PLC controller.

[0011] According to the PLC-controlled fresh pork tumbling and marinating pulverizing device, an isolation ring plate is fixedly connected to the left outer edge of the rotating shaft, and the outer side of the isolation ring plate extends into the inner wall of the pulverizing cylinder and is rotatably connected thereto. The pulverized pork is isolated and limited to avoid contact with the rotating shaft and contamination.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, the pork put into the feed hopper is crushed, tumbled, pickled and collected in an integrated processing mode by orderly cooperating with a crushing drum, a mixing drum, a collecting box and a slurry tank connected to the mixing drum arranged from top to bottom, thereby simplifying the operation steps and improving the efficiency of pork processing. In addition, a PLC controller is provided to respectively control the power and operation time of the first drive motor and the second drive motor, so as to automatically control the crushing degree of the pork and the tumbling, kneading and pickling time thereof, without the need for manual real-time observation and control, thereby reducing manpower consumption and improving the tumbling quality.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the connection structure of a crushing cylinder in a crushing device for tumbling and kneading fresh pork based on PLC control in the utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of a mixing drum in a pulverizing device for tumbling and kneading fresh pork based on PLC control in the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a material collection box and a slurry tank in a pulverizing device for tumbling and kneading fresh pork based on PLC control in the utility model;

[0019] Figure 4 It is an overall schematic diagram of a PLC-controlled crushing device for tumbling, kneading and pickling fresh pork in the utility model.

[0020] In the figure: 1. bottom plate; 2. frame; 3. crushing cylinder; 4. feed hopper; 5. meat mincing screw; 6. rotating shaft; 7. first drive motor; 8. material guide pipe; 9. mixing drum; 10. rotating rod; 11. stirring rod; 12. second drive motor; 13. pad; 14. PLC controller; 15. isolation door plate; 16. collection box; 17. slurry tank; 18. pump; 19. infusion tube; 20. support; 21. glass bin; 22. limit rod; 23. shaft frame; 24. frame rod; 25. isolation ring plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4The utility model provides a technical solution: a fresh pork rolling, kneading and marinating pulverizing device based on PLC control, comprising a bottom plate 1, a frame seat 2 is fixedly connected to the left side of the top of the bottom plate 1, a pulverizing cylinder 3 is fixedly connected to the middle of the top side of the frame seat 2, a feed hopper 4 is fixedly connected to the lower left side of the pulverizing cylinder 3, a meat mincing screw 5 is mounted at the inner center of the pulverizing cylinder 3, the left side of the meat mincing screw 5 extends into the inner middle of the feed hopper 4, a rotating shaft 6 is fixedly connected to the center of the right side of the meat mincing screw 5, and the right end of the rotating shaft 6 extends out of the pulverizing cylinder 3 and a first drive motor 7 is rotatably mounted on it, a guide pipe 8 is arranged at the lower left side of the rotating shaft 6, the top of the guide pipe 8 is connected and fixed with the crushing cylinder 3, the bottom of the guide pipe 8 is connected and fixed with a mixing cylinder 9, a rotating rod 10 is arranged at the inner center of the mixing cylinder 9, a plurality of stirring rods 11 are distributed around the outer side of the rotating rod 10, the right end of the rotating rod 10 extends out of the mixing cylinder 9 and a second drive motor 12 is rotatably mounted on it, the bottom of the second drive motor 12 and the first drive motor 7 are both supported by a pad 13, the pad The left side of 13 is fixedly connected to the crushing drum 3 and the mixing drum 9 respectively, the second drive motor 12 and the side opposite to the first drive motor 7 are electrically matched with a PLC controller 14, and the upper and lower opposite sides of the PLC controller 14 are provided with wiring tubes respectively fixedly connected to the first drive motor 7 and the second drive motor 12, the left side of the mixing drum 9 is equipped with an isolation door panel 15, the top right side of the isolation door panel 15 is rotatably matched with the mixing drum 9 through a hinge, and a collection box 16 is mounted on the lower left side of the mixing drum 9, and the bottom of the collection box 16 is connected to the bottom The plates 1 are fitted together, a pillar 20 is fixedly connected to the top right side of the bottom plate 1, the top of the pillar 20 is fixedly connected to the pad 13, a slurry tank 17 is mounted on the front lower side of the mixing drum 9, the bottom of the slurry tank 17 is fixedly engaged with the bottom plate 1 up and down, a pump 18 is installed at the top center of the slurry tank 17, and an infusion tube 19 is fixedly connected to the top center of the pump 18, the rear lower end of the infusion tube 19 extends into the interior of the mixing drum 9 and is connected and fixed thereto, and is processed as a whole, in one step, simplifies the steps, operates automatically, and ensures quality and efficiency.

[0023] A rubber gasket is fixedly connected to the right inner edge of the isolation door panel 15, and the right side of the rubber gasket is embedded in the inner wall of the mixing drum 9 and squeezed and sealed therewith to prevent leakage of juice, so that it is fully mixed and absorbed with the meat filling.

[0024] A glass bin 21 is mounted on the outer side of the middle of the mixing drum 9, and a water-blocking film is attached to the inner side of the glass bin 21 to make the rolling and kneading state visible, so as to facilitate timely adjustment when special circumstances occur.

[0025] A limit rod 22 is arranged on the left side of the guide tube 8, and the upper and lower ends of the limit rod 22 are fixedly connected to the crushing drum 3 and the mixing drum 9 respectively. Axle frames 23 are embedded and fixed at the right center of the crushing drum 3 and the mixing drum 9, and the axle frames 23 are respectively rotatably matched with the rotating shaft 6 and the rotating rod 10. A plurality of frame rods 24 are cross-symmetrically fixed at the bottom of the PLC controller 14, and the bottom ends of the frame rods 24 are fixedly connected to the second drive motor 12 to assist in positioning and protection, thereby ensuring the stable and long-term use of the device.

[0026] An isolation ring plate 25 is fixedly connected to the left outer edge of the rotating shaft 6. The outer side of the isolation ring plate 25 extends into the inner wall of the grinding cylinder 3 and is rotatably connected thereto, thereby fully isolating the meat filling pushed in by the meat grinder screw 5 to prevent it from entering the rotating shaft and remaining on the rotating shaft to affect its rotation efficiency.

[0027] Working principle: In the utility model, the pork put into the feed hopper 4 is crushed, tumbled, pickled and collected in an integrated processing method by orderly coordinating the crushing drum 3, the mixing drum 9, the collecting box 16 and the slurry tank 17 connected to the mixing drum 9 arranged from top to bottom, thereby simplifying the operation steps and improving the efficiency of pork processing. In addition, a PLC controller 14 is provided to respectively control the power and operation time of the first drive motor 7 and the second drive motor 12, so as to automatically control the crushing degree of the pork and the tumbling and pickling time thereof, without the need for manual real-time observation and control, thereby reducing manpower consumption and improving the tumbling quality.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A PLC-controlled fresh pork tumbling and marinating crushing device, comprising a bottom plate (1), characterized in that: The top left side of the bottom plate (1) is fixedly connected to a frame seat (2), the top middle part of the frame seat (2) is fixedly connected to a crushing cylinder (3), the lower left part of the crushing cylinder (3) is fixedly connected to a feed hopper (4), a meat mincing screw (5) is mounted at the inner center of the crushing cylinder (3), the left side of the meat mincing screw (5) extends into the inner middle part of the feed hopper (4), a rotating shaft (6) is fixedly connected to the right center of the meat mincing screw (5), the right end of the rotating shaft (6) extends out of the outside of the crushing cylinder (3) and a first drive motor (7) is rotatably engaged thereon, and the rotating shaft (6) A material guide pipe (8) is arranged at the lower left side of the mixing drum (3), the top of the material guide pipe (8) is connected and fixed to the grinding drum (3), the bottom of the material guide pipe (8) is connected and fixed to the mixing drum (9), a rotating rod (10) is arranged at the inner center of the mixing drum (9), a plurality of stirring rods (11) are distributed around the outer side of the rotating rod (10), the right end of the rotating rod (10) extends out of the mixing drum (9) and a second drive motor (12) is rotatably engaged thereon, the bottoms of the second drive motor (12) and the first drive motor (7) are both supported by a pad (13), the left side of the pad (13) The second drive motor (12) and the first drive motor (7) are respectively fixedly connected to the crushing drum (3) and the mixing drum (9); the second drive motor (12) and the first drive motor (7) are electrically matched with a PLC controller (14); the upper and lower opposite sides of the PLC controller (14) are provided with wiring tubes respectively fixedly connected to the first drive motor (7) and the second drive motor (12); the left side of the mixing drum (9) is equipped with an isolation door plate (15); the top right side of the isolation door plate (15) is rotatably matched with the mixing drum (9) through a hinge; the lower left side of the mixing drum (9) is provided with a collection box (16); the collection box (16) is provided on the left side of the mixing drum (9); the collection box (16) is provided on the left side of the mixing drum (9); the collection box (16) is provided on the right side of the mixing drum (9 ... The bottom of the material box (16) is fitted with the bottom plate (1), and a pillar (20) is fixedly connected to the right side of the top of the bottom plate (1), and the top of the pillar (20) is fixedly connected to the pad (13). A slurry tank (17) is mounted below the front side of the mixing drum (9), and the bottom of the slurry tank (17) is fixedly engaged with the bottom plate (1) in an upper and lower manner. A pump (18) is installed at the top center of the slurry tank (17), and an infusion tube (19) is fixedly connected to the top center of the pump (18), and the rear lower end of the infusion tube (19) extends into the interior of the mixing drum (9) and is connected and fixed thereto.

2. A PLC-controlled fresh pork tumbling and pickling crushing device as claimed in claim 1, characterized in that: A rubber gasket is fixedly connected to the right inner edge of the isolation door plate (15), and the right side of the rubber gasket is embedded in the inner wall of the mixing drum (9) and is squeezed and sealed therewith.

3. A PLC-controlled fresh pork tumbling and marinating crushing device as claimed in claim 1, characterized in that: A glass bin (21) is mounted on the outer side of the middle portion of the mixing drum (9), and a layer of water-blocking film is laminated and covered on the inner side of the glass bin (21).

4. A PLC-controlled fresh pork tumbling and pickling crushing device as claimed in claim 2, characterized in that: A limiting rod (22) is arranged on the left side of the material guide tube (8), and the upper and lower ends of the limiting rod (22) are fixedly connected to the pulverizing cylinder (3) and the mixing cylinder (9) respectively.

5. A PLC-controlled fresh pork tumbling and marinating crushing device as claimed in claim 1, characterized in that: A shaft frame (23) is embedded and fixed at the right center of the grinding cylinder (3) and the mixing cylinder (9), and the shaft frame (23) is respectively rotatably matched with the rotating shaft (6) and the rotating rod (10).

6. A PLC-controlled fresh pork tumbling and pickling crushing device as claimed in claim 1, characterized in that: A plurality of rack rods (24) are fixed in a cross-symmetrical manner at the bottom of the PLC controller (14), and the bottom ends of the rack rods (24) are fixedly connected to the second drive motor (12).

7. A PLC-controlled fresh pork tumbling and pickling crushing device as claimed in claim 1, characterized in that: An isolation ring plate (25) is fixedly connected to the left outer edge of the rotating shaft (6), and the outer side of the isolation ring plate (25) extends into the inner wall of the pulverizing cylinder (3) and is rotatably connected thereto.