Manufacturing device of commutator copper shell

By designing a device including a motor, a spring and a molding block, the automatic disengagement of the copper shell is achieved, and the problem of manual unloading in the prior art is solved, and the degree of automation and convenience of use of the device is improved.

CN223007133UActive Publication Date: 2025-06-20JIANGSU ANGU ELECTRIC CO LTD
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Patent Information

Application Number
CN202421642853.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-20
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing motor commutator production groove engraving device requires manual unloading after the copper shell is manufactured, which is inconvenient to use.

Method used

A production device including a motor, a spring and a molding block is designed. The motor drives the threaded rod to rotate, and the spring pushes the molding block to slide, realizing the automatic disengagement of the copper shell.

Benefits of technology

No manual unloading is required, which improves the automation of the device and makes it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223007133U_ABST
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Abstract

The utility model provides a commutator copper shell manufacturing device, and belongs to the field of commutators. A commutator copper shell manufacturing device comprises a base, two electric push rods and a motor are fixedly installed on the base, a forming assembly is arranged on the base in a sliding fit mode, the forming assembly comprises a plurality of forming blocks which are in sliding fit with one another, and two springs are fixedly installed between every two adjacent forming blocks. And threaded rods are fixedly installed at the output ends of the two motors correspondingly, four connecting blocks which are in threaded fit with the two threaded rods correspondingly are fixedly installed on the two sides of the forming assembly, a sliding plate is fixedly installed at the output ends of the two electric push rods, a plurality of mold cores are fixedly installed on the sliding plate, and a sliding strip is arranged on one side of the base in a sliding fit mode. According to the utility model, through the arrangement of the motor and the spring, the plurality of forming blocks can be driven to slide away from each other, so that the copper shell can be automatically separated from the device after the plurality of forming blocks slide away from each other, and the device does not need manual blanking.
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Description

Technical Field

[0001] The utility model relates to the technical field of commutators, in particular to a manufacturing device for a commutator copper shell. Background Art

[0002] The commutator is an important component on the motor armature. It is mainly cylindrical and disc-shaped. It is composed of many copper sheets separated by mica sheets. Each copper sheet is connected to several components. When the armature rotates, the copper sheets contact the fixed brushes one after another.

[0003] In the prior art, there is a motor commutator production notching device with patent number: CN220681260U, which relates to the field of motor production and processing technology, including a clamping mechanism and a notching mechanism. A workbench is arranged at the bottom of the notching mechanism and the clamping mechanism, a dust discharge channel is processed inside the workbench, a collecting bucket is processed at the bottom of the workbench, a vacuum cleaner is connected to the bottom of the collecting bucket, and the clamping mechanism includes a door frame, a support frame is arranged on the inner side of the bottom of the door frame, and a second clamping block is arranged on the top of the support frame: by connecting the bottom of the collecting bucket with the vacuum cleaner, so that the vacuum cleaner draws air from the top of the workbench through the collecting bucket, the motor commutator can be clamped in the clamping mechanism, and the notching mechanism can notch the commutator. However, the existing motor commutator production notching device requires workers to cut materials after the copper shell is manufactured, which makes the existing motor commutator production notching device inconvenient to use. Therefore, a commutator copper shell manufacturing device is proposed. Utility Model Content

[0004] In view of this, the embodiment of the utility model hopes to provide a manufacturing device for the commutator copper shell to solve or alleviate the technical problems existing in the prior art. Through the installation of motors and springs, multiple forming blocks can be driven to slide away from each other, so that after the multiple forming blocks slide away from each other, the copper shell can automatically detach from the device, so that the device does not require manual unloading.

[0005] The technical solution of the utility model embodiment is achieved as follows:

[0006] A manufacturing device for a commutator copper shell comprises a base, on which two electric push rods, a motor and a forming assembly are fixedly mounted, the forming assembly comprising a plurality of forming blocks that are slidably mounted with each other, two springs are fixedly mounted between each two adjacent forming blocks, threaded rods are fixedly mounted on the output ends of the two motors, four connecting blocks that are respectively threadedly mounted with the two threaded rods are fixedly mounted on both sides of the forming assembly, sliding plates are fixedly mounted on the output ends of the two electric push rods, a plurality of mold cores are fixedly mounted on the sliding plates, a sliding bar is slidingly mounted on one side of the base, two rotating square rods are rotationally mounted between the sliding bar and the sliding plate, and a plurality of ejection racks are fixedly mounted on one side of the sliding bar.

[0007] Preferably: the lower surface of the base is provided with four support parts for supporting the base, two first guide rods for guiding the multiple forming blocks are fixedly installed on the lower side of the base, and the multiple springs are respectively sleeved on the circumference of the two first guide rods.

[0008] Preferably, the two motors are both located at the lower side of the base, and both ends of the threaded rod are provided with external threads that cooperate with the threads of the four connection blocks.

[0009] Preferably, both sides of the tops of the plurality of forming blocks are provided with sliding parts which are slidably matched and arranged inside the base, and the plurality of bases are provided with notches for forming the copper shell.

[0010] Preferably: the two electric push rods are both located at the lower side of the base, the output ends of the two electric push rods both penetrate the base, and two second guide rods both penetrate the sliding bar are fixedly installed on one side of the base, and the sliding bar is an L-shaped structure.

[0011] Preferably, the two rotating square rods are located on both sides of the sliding bar, the plurality of ejection racks are all Y-shaped structures, and the ejection racks are located on the upper side of the forming assembly.

[0012] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0013] 1. The utility model can drive multiple forming blocks to slide away from each other through the installation of motors and springs, so that after the multiple forming blocks slide away from each other, the copper shell can automatically detach from the device, thereby making the device unnecessary to unload materials manually.

[0014] Second, the utility model can drive the push-out frame to slide through the installation of the electric push rod, so that the push-out frame can automatically push out the copper shell during the sliding process. Because the copper shell can be pushed out automatically, the device does not need manual unloading, making the use of the device more convenient.

[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 is the three-dimensional structure diagram of the present utility model;

[0018] Figure 2 is the bottom view structure diagram of the present utility model;

[0019] Figure 3 is the sectional structure diagram of the present utility model;

[0020] Figure 4 is the mold core structure diagram of the present utility model;

[0021] Figure 5 is the exploded structure diagram of the present utility model.

[0022] Reference numerals: 1, base; 2, electric push rod; 3, motor; 4, forming assembly; 5, forming block; 6, spring; 7, threaded rod; 8, connecting block; 9, sliding plate; 10, mold core; 11, sliding strip; 12, rotating square rod; 13, pushing frame; 14, first guide rod; 15, second guide rod. Detailed implementation manners

[0023] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0024] The embodiments of the present utility model will be described in detail below with reference to the drawings.

[0025] As Figures 1-5 shown, the embodiments of the present utility model provide a manufacturing device for a commutator copper shell, including: a base 1, on which two electric push rods 2, a motor 3 are fixedly installed, and a forming assembly 4 is slidably arranged. The forming assembly 4 includes a plurality of forming blocks 5 that are slidably engaged with each other. Two springs 6 are fixedly installed between every two adjacent forming blocks 5. The output ends of the two motors 3 are both fixedly installed with threaded rods 7. Four connecting blocks 8 that are respectively threadedly engaged with the two threaded rods 7 are fixedly installed on both sides of the forming assembly 4. The output ends of the two electric push rods 2 are fixedly installed with a sliding plate 9. A plurality of mold cores 10 are fixedly installed on the sliding plate 9. A sliding strip 11 is slidably arranged on one side of the base 1. Two rotating square rods 12 are rotatably arranged between the sliding strip 11 and the sliding plate 9. A plurality of pushing frames 13 are fixedly installed on one side of the sliding strip 11.

[0026] In this embodiment, specifically: Four supporting parts for supporting the base 1 are provided on the lower surface of the base 1. Two first guiding rods 14 for guiding a plurality of forming blocks 5 are fixedly installed on the lower side of the base 1. A plurality of springs 6 are respectively sleeved on the circumferences of the two first guiding rods 14.

[0027] In this embodiment, specifically: Both of the two motors 3 are located on the lower side of the base 1. External threads that are in threaded fit with the four connecting blocks 8 are provided at both ends of the threaded rod 7.

[0028] In this embodiment, specifically: Sliding parts that are in sliding fit with the inside of the base 1 are provided on both sides of the tops of the plurality of forming blocks 5. Grooves for copper shell forming are provided on the plurality of bases 1.

[0029] In this embodiment, specifically: Both of the two electric push rods 2 are located on the lower side of the base 1. The output ends of the two electric push rods 2 penetrate through the base 1. Two second guiding rods 15 that both penetrate through the sliding strip 11 are fixedly installed on one side of the base 1. The sliding strip 11 is of an L-shaped structure.

[0030] In this embodiment, specifically: Two rotating square rods 12 are located on both sides of the sliding strip 11. The plurality of pushing frames 13 are all of a Y-shaped structure. The pushing frames 13 are located above the forming assembly 4.

[0031] When the present utility model is working: When the device needs to perform automatic blanking, at this time, the formed copper shell is located between the plurality of forming blocks 5. Then, the motor 3 is started. The start of the motor 3 drives the threaded rod 7 to rotate. The rotation of the threaded rod 7 drives the four connecting blocks 8 to slide away from each other. At this time, the plurality of springs 6 push the plurality of forming blocks 5 to slide away from each other. After the plurality of forming blocks 5 move away from each other, the copper shell formed inside the forming blocks 5 at this time disengages from the plurality of forming blocks 5, and thus the blanking of the copper shell is completed.

[0032] When it is necessary to push out the formed copper shell, after the plurality of forming blocks 5 slide away from each other, the copper shell located inside the forming blocks 5 may not necessarily automatically disengage from the forming blocks 5 at this time. Therefore, it is necessary to push out the copper shell. At this time, the electric push rod 2 is started. The start of the electric push rod 2 drives the sliding plate 9 and the die core 10 to slide away from the base 1. At this time, the sliding plate 9 pulls the rotating square rod 12 to rotate, and the sliding strip 11 and the pushing frame 13 slide. During the sliding process of the pushing frame 13, the formed copper shell is pushed. After the copper shell is pushed by the pushing frame 13, the copper shell disengages from the forming blocks 5 at this time, and thus the blanking of the copper shell is completed.

[0033] As described above, it is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the said claims.

Claims

1. A manufacturing device for a commutator copper shell, comprising a base (1), characterized in that: The base (1) is fixedly mounted with two electric push rods (2), a motor (3), and a molding assembly (4) which is slidably matched. The molding assembly (4) comprises a plurality of molding blocks (5) which are slidably matched with each other. Two springs (6) are fixedly mounted between each two adjacent molding blocks (5). The output ends of the two motors (3) are fixedly mounted with threaded rods (7). Four connecting blocks (8) which are respectively threadedly matched with the two threaded rods (7) are fixedly mounted on both sides of the molding assembly (4). A sliding plate (9) is fixedly mounted on the output ends of the two electric push rods (2), a plurality of mold cores (10) are fixedly mounted on the sliding plate (9), a sliding bar (11) is slidably mounted on one side of the base (1), two rotating square rods (12) are rotatably mounted between the sliding bar (11) and the sliding plate (9), and a plurality of ejection racks (13) are fixedly mounted on one side of the sliding bar (11).

2. The manufacturing device of a commutator copper shell according to claim 1, characterized in that: The lower surface of the base (1) is provided with four support parts for supporting the base (1), and two first guide rods (14) for guiding the plurality of forming blocks (5) are fixedly mounted on the lower side of the base (1), and the plurality of springs (6) are respectively sleeved on the circumference of the two first guide rods (14).

3. The manufacturing device of a commutator copper shell according to claim 2, characterized in that: The two motors (3) are both located on the lower side of the base (1), and both ends of the threaded rod (7) are provided with external threads that are threadably matched with the four connecting blocks (8).

4. The manufacturing device of a commutator copper shell according to claim 3, characterized in that: Both sides of the top of the plurality of forming blocks (5) are provided with sliding parts which are slidably matched and arranged inside the base (1), and the plurality of bases (1) are provided with notches for forming the copper shell.

5. The manufacturing device of a commutator copper shell according to claim 1, characterized in that: The two electric push rods (2) are both located on the lower side of the base (1), the output ends of the two electric push rods (2) both penetrate the base (1), and two second guide rods (15) that both penetrate the sliding bar (11) are fixedly installed on one side of the base (1), and the sliding bar (11) is an L-shaped structure.

6. The manufacturing device of a commutator copper shell according to claim 5, characterized in that: The two rotating square rods (12) are located on both sides of the sliding bar (11), and the plurality of ejection racks (13) are all Y-shaped structures, and the ejection racks (13) are located on the upper side of the forming assembly (4).

Citation Information

Patent Citations

  • Grooving device for motor commutator production

    CN220681260U