Efficient and intelligent flax wet spinning device

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Through the efficient intelligent linse wet spinning fine yarn device that optimizes the wet and twisting process, the problems of uneven wet wet and low twisting efficiency in traditional wet spinning are solved, and the uniform wet and efficient twisting of the fibers are achieved, and the yarn quality is improved.

CN223189322UActive Publication Date: 2025-08-05HEILONGJIANG PROPO TEXTILE CO LTD

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Patent Information

Application Number: CN202422118309.2
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-08-30
Publication Date: 2025-08-05
Estimated Expiration: 2034-08-30

AI Technical Summary

Technical Problem

In traditional flax wet spinning technology, uneven wetting leads to insufficient or excessive fiber wetting, affecting the twisting effect, and the twisting equipment is inefficient and prone to fiber breakage or uneven twisting.

Method used

An efficient intelligent linen wet spinning yarn device including an infiltration mechanism and a winding mechanism is designed. By optimizing the wetting and twisting process, the feed guide assembly, the wetting pressure roller, the twisting assembly and the winding assembly are used to ensure that the fibers are fully wet and twisted evenly.

Benefits of technology

The spinning speed and efficiency of flax fibers are significantly improved, ensuring that the fibers are fully wet and twisted evenly, reducing fiber breakage and uneven twisting phenomena, and improving yarn quality.

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Abstract

The utility model discloses an efficient and intelligent flax wet spinning device, and relates to the technical field of flax fiber processing. The linen fiber wet spinning device comprises an infiltration mechanism used for linen fiber wet spinning and a rolling mechanism used for linen fiber rolling. The infiltrating mechanism comprises an infiltrating tank, a mounting part integrally arranged at the end part of the infiltrating tank, a feeding guide assembly arranged at the mounting part, and a water injection nozzle arranged at the other end of the infiltrating tank; the winding mechanism comprises a machine table integrally arranged with the infiltration tank, a machine cover fixed to the upper portion of the machine table, a twisting assembly arranged on the upper side of the machine table, a winding assembly arranged on the upper portion of the machine cover and a guide frame fixed in the machine cover. The spinning speed of the linen fibers is remarkably improved through the optimized infiltrating and twisting process, the design of the infiltrating mechanism ensures that the linen fibers can be fully wetted before entering the twisting assembly, and therefore the linen fibers can be processed more easily.

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Description

Technical Field

[0001] The utility model belongs to the technical field of flax fiber processing, in particular to a high-efficiency intelligent flax wet spinning device. Background Art

[0002] Traditional flax wet spinning technology mainly includes the steps of fiber preparation, impregnation, twisting and winding. Among them, impregnation is one of the key steps, the purpose of which is to fully wet the flax fiber so that it is easier to twist. The main problems with the traditional method are:

[0003] Due to the uneven impregnation process, the fiber may be insufficiently or excessively wet, affecting the subsequent twisting effect; traditional twisting equipment often uses manual or semi-automatic methods, which are inefficient and prone to fiber breakage or uneven twist.

[0004] To this end, we provide a high-efficiency and intelligent flax wet spinning device to solve the above problems. Utility Model Content

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a high-efficiency intelligent flax wet spinning device, comprising an impregnation mechanism for wet spinning flax fibers and a winding mechanism for winding flax fibers;

[0007] The infiltration mechanism includes an infiltration tank, a mounting portion integrally provided at the end of the infiltration tank, a feed guide assembly mounted on the mounting portion, and a water injection nozzle provided at the other end of the infiltration tank;

[0008] The winding mechanism includes a machine platform integrated with the impregnation tank, a machine cover fixed on the upper part of the machine platform, a twisting component arranged on the upper side of the machine platform, a winding component arranged on the upper part of the machine cover, and a guide frame fixed inside the machine cover.

[0009] The utility model is further configured such that the feed guide assembly includes:

[0010] A positioning member is lifted and lowered in a slide groove provided on the inner side of the mounting portion, and a plurality of the positioning members are independently provided;

[0011] The entrance guide roller is movably arranged at the end of the infiltration tank through the shaft;

[0012] The impregnation pressing roller is movably arranged on the inner side of the positioning member through the shaft member;

[0013] The adjusting screw is threadably mounted on the middle portion of the positioning member, and the bottom portion of the adjusting screw is rotatably connected to the infiltration tank.

[0014] The utility model is further configured such that the twisting assembly comprises:

[0015] The runner is symmetrically arranged on the upper side of the machine and is connected to the internal rotary drive of the machine;

[0016] A vertical rod, coaxially fixed to the upper end of the rotating wheel;

[0017] A deflection rod, integrally fixed to the side of the vertical rod;

[0018] A horizontal belt is rotatably arranged between the horizontal belts.

[0019] The utility model is further configured such that the winding assembly includes:

[0020] a winding roller, rotatably arranged on the upper portion of the hood;

[0021] a transmission disc, fixed to the end of the winding roller;

[0022] A drive disc movably connected to the side of the hood via an axis member;

[0023] An oblique belt is connected between the transmission disc and the driving disc;

[0024] The motor is fixed inside the machine cover, and its output shaft is connected to the driving disc.

[0025] The present invention is further configured such that a heat dissipation slot is provided on the side of the machine, and the internal components of the machine are connected to an external power supply via wires.

[0026] The present invention is further configured such that guide wheels are equidistantly arranged on the side of the guide frame, and the guide frame is arranged between the vertical rod and the winding roller.

[0027] The utility model has the following beneficial effects:

[0028] This utility model significantly increases the spinning speed of flax fibers through optimized impregnation and twisting processes. The design of the impregnation mechanism ensures that the flax fibers are fully moistened before entering the twisting assembly, making them easier to process. The efficient rotation and rational structural layout of the twisting assembly make the twisting process smoother, reducing pauses and jams. The pressure of the impregnation roller is adjustable and can be fine-tuned according to the characteristics of the flax fibers to ensure that each fiber receives the appropriate degree of moistening. The precise control of the twisting assembly ensures a more uniform twist, thereby improving the overall quality of the yarn.

[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0032] Figure 2 This is a schematic diagram of one side of the infiltration mechanism in the present invention.

[0033] Figure 3 This is a schematic diagram of the other side of the infiltration mechanism in the present invention.

[0034] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0035] 1. Immersion mechanism; 101. Immersion tank; 102. Mounting part; 103. Feed guide assembly; 103a. Positioning piece; 103b. Inlet guide roller; 103c. Immersion pressure roller; 103d. Adjusting screw; 104. Water injection nozzle; 105. Slide; 2. Winding mechanism; 201. Machine table; 202. Heat dissipation tank; 203. Machine cover; 204. Winding assembly; 204a. Transmission disk; 204b. Drive disk; 204c. Oblique belt; 204d. Winding roller; 204e. Motor; 205. Guide frame; 206. Twisting assembly; 206a. Rotating wheel; 206b. Vertical rod; 206c. Deflection rod; 206d. Horizontal belt. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Example

[0038] See also Figure 1-3The utility model is a high-efficiency and intelligent flax wet spinning device, comprising an impregnation mechanism 1 for wet spinning flax fibers, and a winding mechanism 2 for winding flax fibers, wherein the impregnation mechanism 1 comprises an impregnation tank 101, a mounting portion 102 integrally arranged at the end of the impregnation tank 101, a feed guide assembly 103 mounted on the mounting portion 102, and a water injection nozzle 104 provided at the other end of the impregnation tank 101; the winding mechanism 2 comprises a machine platform 201 integrally arranged with the impregnation tank 101, a machine cover 203 fixed to the upper part of the machine platform 201, a twisting assembly 206 arranged on the upper side of the machine platform 201, a winding assembly 204 arranged on the upper part of the machine cover 203, and a guide frame 205 fixed inside the machine cover 203.

[0039] Specifically, the feed guide assembly 103 includes a positioning member 103a, which is lifted and lowered in a slide groove 105 provided on the inner side of the mounting portion 102, and several positioning members 103a are independently provided; an inlet guide roller 103b, which is movably provided at the end of the infiltration tank 101 via an axis; an infiltration pressure roller 103c, which is movably provided on the inner side of the positioning member 103a via an axis; and an adjusting screw 103d, which is threadedly adapted and installed in the middle of the positioning member 103a, and its bottom is rotatably connected to the infiltration tank 101.

[0040] The twisting assembly 206 includes a rotating wheel 206a, which is symmetrically arranged on the upper side of the machine 201 and is connected to the internal rotation drive of the machine 201; a vertical rod 206b, which is coaxially fixed to the upper end of the rotating wheel 206a; a deflection rod 206c, which is integrally fixed to the side of the vertical rod 206b; and a horizontal belt 206d, which is rotatably arranged between the horizontal belts 206d.

[0041] The winding assembly 204 includes a winding roller 204d, which is rotatably arranged on the upper part of the machine cover 203; a transmission disk 204a, which is fixed to the end of the winding roller 204d; a driving disk 204b, which is movably connected to the side of the machine cover 203 via an axis; an oblique belt 204c, which is transmission-connected between the transmission disk 204a and the driving disk 204b; and a motor 204e, which is fixed inside the machine cover 203, and its output shaft is connected to the driving disk 204b.

[0042] Furthermore, a heat dissipation slot 202 is provided on the side of the machine 201, and the internal components of the machine 201 are connected to an external power supply via wires;

[0043] Guide wheels are equidistantly arranged on the side of the guide frame 205 , and the guide frame 205 is arranged between the vertical rod 206 b and the winding roller 204 d .

[0044] Further description of the above technical solution is as follows:

[0045] In the impregnation mechanism 1, the impregnation tank 101 is used to store a certain amount of water or other impregnation liquid so that the flax fibers can be fully moistened when passing through the tank, thereby softening the fibers and facilitating subsequent spinning operations. The mounting portion 102 provides a mounting platform, which is an extension of the impregnation tank 101 and is convenient for installing and adjusting the feed guide assembly 103.

[0046] In the feed guide assembly 103, the positioning member 103a can move up and down along the chute 105 to adjust the feed height to accommodate flax fibers of different sizes or conditions. The entrance guide roller 103b is a freely rotatable roller placed at the entrance of the immersion tank 101, guiding the flax fibers into the immersion tank 101 to reduce fiber twisting and knotting. The immersion pressure roller 103c applies pressure as the flax fibers pass through, ensuring that the fibers are completely immersed in the liquid. The adjusting screw 103d is used to fine-tune the position of the immersion pressure roller 103c, thereby changing its pressure on the fibers.

[0047] The water injection nozzle 104 sprays water into the infiltration tank 101 to maintain the liquid level in the tank. It is located at the other end of the infiltration tank 101 and can be connected to a water source through a pipeline.

[0048] In the winding mechanism 2, the machine platform 201 is the basic support platform of the entire device, providing a stable working environment; the heat dissipation slot 202 helps the device dissipate heat to prevent overheating; the machine cover 203 protects the internal components from external interference and is used to install the twisting component 206 and the winding component 204.

[0049] In the twisting assembly 206, the wheel 206a rotates to generate twist, so that the fiber forms yarn, which is driven by an internal rotation drive; the vertical rod 206b transmits the power of the wheel 206a to the deflection rod 206c; the deflection rod 206c assists the twisting process of the fiber, so that it is evenly stressed, and is fixed on one side of the vertical rod 206b; the horizontal belt 206d is connected to the wheel 206a for power transmission.

[0050] In the winding assembly 204, the winding roller 204d winds the twisted yarn; the transmission disc 204a is connected to the winding roller 204d, and is used to transmit the power of the motor 204e; the driving disc 204b is connected to the machine cover 203 through a shaft to receive the power of the motor 204e, and the oblique belt 204c connects the transmission disc 204a and the driving disc 204b to realize power transmission; the motor 204e provides the power source.

[0051] The guide frame 205 ensures that the fiber has a smooth and unobstructed path from the twisting assembly 206 to the winding assembly 204.

[0052] In summary, by optimizing the impregnation and twisting processes, this device can significantly improve the speed and efficiency of flax fiber spinning. The design of the impregnation tank 101 ensures that the flax fibers are more easily twisted in a wet state, while the efficient operation of the twisting component 206 ensures that the fibers can be quickly and evenly formed into yarn.

[0053] The steps for using the device are:

[0054] 1. Ensure that there is enough water or other impregnation liquid in the impregnation tank 101 to ensure that the flax fibers are fully moistened;

[0055] 2. Adjust the pressure of the impregnation roller 103c (by adjusting the screw 103d) and the rotation speed of the twisting assembly 206 according to the type of flax fiber and the expected yarn quality;

[0056] 3. One end of the flax fiber is fed into the impregnation tank 101 through the entrance guide roller 103b, and then passes through the impregnation press roller 103c, allowing the fiber to enter the impregnation tank 101 and start the impregnation process;

[0057] Fourth, the wetted flax fibers pass through the guide frame 205 and reach the twisting assembly 206. The rotor 206a of the twisting assembly 206 starts to rotate, twisting the fibers to form yarn with a certain twist.

[0058] 5. The twisted yarn passes through the guide frame 205 and reaches the winding assembly 204. The motor 204e of the winding assembly 204 is started, driving the winding roller 204d to rotate, winding the yarn and collecting the finished yarn.

[0059] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0060] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An efficient and intelligent flax wet spinning device, comprising an impregnation mechanism (1) for wet spinning flax fibers, and a winding mechanism (2) for winding flax fibers, characterized in that: The infiltration mechanism (1) comprises an infiltration tank (101), a mounting portion (102) integrally arranged at the end of the infiltration tank (101), a feed guide assembly (103) mounted on the mounting portion (102), and a water injection nozzle (104) provided at the other end of the infiltration tank (101); The winding mechanism (2) comprises a machine platform (201) integrally arranged with the impregnation tank (101), a machine cover (203) fixed on the upper part of the machine platform (201), a twisting assembly (206) arranged on the upper side of the machine platform (201), a winding assembly (204) arranged on the upper part of the machine cover (203), and a guide frame (205) fixed inside the machine cover (203).

2. The high-efficiency intelligent flax wet spinning device according to claim 1 is characterized in that: The feed guide assembly (103) comprises: A positioning member (103a) is lifted and lowered in a slide groove (105) provided on the inner side of the mounting portion (102), and a plurality of the positioning members (103a) are independently provided; An inlet guide roller (103b) is movably arranged at the end of the infiltration tank (101) via a shaft; A wetting and pressing roller (103c) is movably arranged on the inner side of the positioning member (103a) via an axis member; The adjusting screw (103d) is threadably mounted on the middle portion of the positioning member (103a), and the bottom portion thereof is rotationally connected to the infiltration tank (101).

3. The high-efficiency intelligent flax wet spinning device according to claim 1 is characterized in that: The twisting assembly (206) comprises: The rotating wheel (206a) is symmetrically arranged on the upper side of the machine (201) and is connected to the internal rotation drive of the machine (201); A vertical rod (206b) is coaxially fixed to the upper end of the rotating wheel (206a); A deflection rod (206c) is integrally fixed to the side of the vertical rod (206b); A horizontal belt (206d) is rotatably arranged between the horizontal belts (206d).

4. The high-efficiency intelligent flax wet spinning device according to claim 1 is characterized in that: The winding assembly (204) includes: A winding roller (204d) is rotatably arranged on the upper portion of the machine cover (203); A transmission disc (204a) is fixed to the end of the winding roller (204d); A driving disc (204b) is movably connected to the side of the hood (203) via an axis; An oblique belt (204c) is transmission-connected between the transmission disc (204a) and the driving disc (204b); The motor (204e) is fixed inside the machine cover (203), and its output shaft is connected to the driving disc (204b).

5. The high-efficiency intelligent flax wet spinning device according to claim 1 is characterized in that: A heat dissipation slot (202) is provided on the side of the machine (201), and internal components of the machine (201) are connected to an external power supply via wires.

6. The high-efficiency intelligent flax wet spinning device according to claim 1 is characterized in that: Guide wheels are equidistantly arranged on the side of the guide frame (205), and the guide frame (205) is arranged between the vertical rod (206b) and the winding roller (204d).