High-voltage insulator convenient to assemble

The installation process of high-voltage insulators is simplified through the fixing box and fixed rod structure, and combined with the motor-driven cleaning rack and dust collecting box, the problem of cumbersome installation and inconvenient cleaning of high-voltage insulators is solved, and the installation efficiency and cleaning effect are improved.

CN223193590UActive Publication Date: 2025-08-05LANGFANG BEIRONG ELECTRIC
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Patent Information

Application Number
CN202422400955.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-05
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The installation process of existing high-voltage insulators is cumbersome, and tightening bolts are required to increase the burden on staff and inconvenient to wear protective gloves, reducing installation efficiency.

Method used

The fixing box and fixing rod structure is adopted, and the base is fixed with support springs and pins to simplify the installation process; the motor drives the cleaning rack and flexible cleaning sponge blocks are automatically cleaned, and the dust collecting box collects dust.

Benefits of technology

It realizes convenient installation and stable fixation, improves installation efficiency, and improves operational safety and cleaning effect through automatic cleaning and dust collection functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage insulator convenient to assemble, the middle parts of the four side surfaces of a fixing box are provided with fixing grooves, the fixing grooves are internally embedded with fixing rods in a sliding manner, the edge parts of the fixing rods are provided with two pin holes at equal intervals, the pin holes are internally embedded with plug pins in a clamping manner, the fixing rods are externally sleeved with supporting springs, and the supporting springs are connected with the supporting springs in a sleeving manner. The fixing rod and the fixing protruding block are driven through the supporting spring, the position of the base in the fixing box is rapidly fixed, operation of workers is more convenient, after the fixing protruding block stretches into a fixing hole, the fixing protruding block is fixed to the fixing box, the fixing protruding block is fixed to the fixing box, and the base is fixed to the inner side of the fixing box in an embedded and matched mode. By embedding the mounting bolt into the pin hole in the side part of the fixing rod, the position of the fixing rod in the fixing box is stabilized, and the supporting spring is not driven to rebound, so that the base is more stable in the fixing box, and the bolt is pulled out when disassembly is needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-voltage insulators, in particular to a high-voltage insulator which is easy to assemble. Background Art

[0002] Insulators are special insulating components that play an important role in overhead transmission lines. They are composed of two major parts: insulating parts and connecting hardware. In the early years, insulators were mostly used on utility poles. Gradually, they developed into high-voltage power line connection towers with many disc-shaped insulators hung on one end to increase the creepage distance. They are usually made of glass or ceramic and are called insulators. Insulators can be divided into suspension insulators and support insulators according to different installation methods. According to the different insulating materials used, they can be divided into porcelain insulators, glass insulators and composite insulators. According to the different voltage levels used, they can be divided into low-voltage insulators and high-voltage insulators.

[0003] However, the high-voltage insulators that are easy to install on the market currently require tightening bolts using ordinary installation methods. The operation process is particularly cumbersome, which increases the burden on the workers. In addition, the workers have to wear protective gloves during the installation process, which makes it inconvenient to install the insulators and reduces the installation efficiency. Utility Model Content

[0004] The utility model provides a high-voltage insulator that is easy to assemble, which can effectively solve the problem proposed in the above background technology that the ordinary installation method requires the use of tightening bolts, the operation process is particularly cumbersome, and the burden on the workers is increased. In addition, the workers have to wear protective gloves during the installation process, which is inconvenient for the installation of the insulator and reduces the installation efficiency.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-voltage insulator that is easy to assemble, comprising a fixing box and an insulator body, wherein the fixing box is provided with a fixing groove in the middle of each of the four side surfaces, a fixing rod is slidably embedded in the fixing groove, two pin holes are equidistantly provided on the edge of the fixing rod, a latch is embedded and clamped in the pin holes, a support spring is sleeved on the outside of the fixing rod, and a fixing protrusion is installed on one side of the fixing rod;

[0006] The inner side of the fixing box is embedded with a base, and fixing holes are provided at the middle ends of the four side edges of the base corresponding to the fixing grooves. A support seat is installed in the middle of the top of the base, and an insulator body is fixedly installed on the top of the support seat. Insulators are equidistantly connected to the outer side edges of the insulator body.

[0007] Preferably, the support spring is installed on the inner side edge of the fixing box, the diameter of the support spring is larger than the diameter of the fixing groove, and the end of the support spring away from the fixing box is connected to the edge of the fixing protrusion.

[0008] Preferably, a handle is installed at one end of the fixing rod away from the fixing protrusion, the pin is inserted into one pin hole, the fixing protrusion extends into the fixing hole, the pin is inserted into the other pin hole, and the fixing protrusion withdraws from the fixing hole.

[0009] Preferably, limiting grooves are symmetrically provided at the four corners of the inner bottom of the fixing box, limiting blocks are installed at the corresponding limiting grooves at the four corners of the bottom of the base, and the positions of the fixing holes and the fixing protrusions correspond to each other.

[0010] Preferably, a fixing bracket is installed at the four corners of the top of the base, a motor is installed on the bottom side of the top of the fixing bracket, a cleaning bracket is connected to the transmission end of the motor, a mounting support rod is installed on one side edge of the cleaning bracket, a cleaning sponge block is installed on the bottom of one side of the mounting support rod, a dust collection box is clamped on the outer side of the support seat, and the dust collection box is clamped and connected in a splicing manner, with a connecting block installed on the edge of half of the dust collection box, and a connecting groove is provided on the edge of the other half of the dust collection box corresponding to the connecting block.

[0011] Preferably, the motor is mounted on the bottom side of the top of the cleaning frame through a connecting rod, the width of the fixing frame is greater than the width of the cleaning frame when it rotates, the cleaning sponge block is made of a flexible material, and the cleaning sponge block fits tightly against the surface of the insulator.

[0012] Compared with the existing technology, the beneficial effects of the present invention are as follows: the structure of the present invention is scientific and reasonable, and the use is safe and convenient;

[0013] 1. The limit groove on the bottom side of the fixing box corresponds to the limit block at the bottom of the base. When the base is placed in the fixing box, its position is restricted. The fixing rod and the fixing protrusion are driven by the support spring to extend into the fixing hole, so as to quickly fix the position of the base inside the fixing box, which is more convenient for the operation of the staff. After the fixing protrusion is extended into the fixing hole, the installation pin is embedded in the pin hole on the edge of the fixing rod to stabilize the position of the fixing rod in the fixing box, and will not drive the support spring to rebound, making the base more stable in the fixing box. When disassembly is required, the pin is pulled out, and the fixing rod is pulled to pull the support spring and the fixing protrusion inside the fixing hole outward at the same time, and the fixing protrusion is moved away from the base by inserting the pin into the pin hole on the other side. The base and the fixing box can be disassembled more conveniently, which simplifies the operation process of the staff and improves the work efficiency.

[0014] 2. The motor drives the cleaning frame, mounting support rod and cleaning sponge block to rotate on the surface of the insulator to effectively clean the dust on the surface of the insulator and prevent the dust on the surface of the insulator from affecting the insulator. The cleaning sponge block is made of flexible material and is connected to the surface of the insulator. It will not damage the surface of the insulator while cleaning. The width of the cleaning frame during rotation is smaller than the width of the fixed frame to prevent the outer arm of the cleaning frame from hitting the fixed frame during rotation, thereby avoiding damage to the device. A dust box is provided at the bottom of the insulator to facilitate the collection of the cleaned dust without affecting the subsequent use of the insulator. The dust box is a spliced structure, which is more convenient for the staff to take, so as to clean the dust and recycle it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached figure:

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the installation structure of the insulator of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the cleaning rack of the utility model;

[0020] Figure 4 This is a schematic diagram of the installation structure of the fixed box of the utility model;

[0021] Figure 5 It is a structural diagram of the base of the utility model;

[0022] Numbers in the figure: 1. Fixing box; 2. Fixing slot; 3. Fixing rod; 4. Pin hole; 5. Latch; 6. Support spring; 7. Fixing protrusion; 8. Limiting slot; 9. Base; 10. Fixing hole; 11. Support seat; 12. Dust collection box; 13. Fixing bracket; 14. Motor; 15. Cleaning rack; 16. Mounting rod; 17. Cleaning sponge block; 18. Insulator; 19. Insulator body; 20. Connecting block; 21. Connecting groove. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0024] Example: Figure 1-5As shown, the utility model provides a technical solution, a high-voltage insulator that is easy to assemble, including a fixing box 1 and an insulator body 19, a fixing groove 2 is provided in the middle of the four side surfaces of the fixing box 1, a fixing rod 3 is embedded and slidably installed inside the fixing groove 2, two pin holes 4 are equidistantly provided on the edge of the fixing rod 3, a latch 5 is embedded and connected inside the pin hole 4, the latch 5 is inserted into one pin hole 4, the fixing protrusion 7 extends into the fixing hole 10, the latch 5 is inserted into the other pin hole 4, and the fixing protrusion 7 withdraws from the fixing hole 10, which is more convenient to operate, a supporting spring 6 is sleeved on the outside of the fixing rod 3, and a handle is installed at one end of the fixing rod 3 away from the fixing protrusion 7 for easy pulling out of the fixing rod 3, the diameter of the supporting spring 6 is larger than the diameter of the fixing groove 2, so that the supporting spring 6 is better stressed, and the supporting spring 6 is installed on the inner edge of the fixing box 1 to facilitate driving the fixing rod 3, and a fixing protrusion 7 is installed on one side edge of the fixing rod 3;

[0025] The fixing hole 10 corresponds to the position of the fixing protrusion 7, which is convenient for fixing. The support spring 6 is connected to the edge of the fixing protrusion 7 away from the end of the fixing box 1, which is convenient for driving the fixing protrusion 7 to extend or retract. The inner side of the fixing box 1 is embedded with a base 9, and limiting grooves 8 are symmetrically provided at the four corners of the bottom inner side of the fixing box 1. Limiting blocks are installed at the four corners of the bottom of the base 9 corresponding to the limiting grooves 8, which is convenient for limiting the position of the base 9. Fixing holes 10 are provided at the middle ends of the four side edges of the base 9 corresponding to the fixing grooves 2. A support seat 11 is installed in the middle of the top of the base 9. The top of the support seat 11 is fixedly installed with an insulator body 19, and the outer side edges of the insulator body 19 are equidistantly connected with insulators 18.

[0026] A fixing frame 13 is installed at the four corners of the top of the base 9, and a motor 14 is installed on the bottom side of the top of the fixing frame 13. The motor 14 is installed on the bottom side of the top of the cleaning frame 15 through a connecting rod to facilitate the installation of the motor 14. The transmission end of the motor 14 is connected to the cleaning frame 15. The width of the fixing frame 13 is greater than the width of the cleaning frame 15 when it rotates, which makes it convenient for the motor 14 to drive the cleaning frame 15 to rotate. A mounting support rod 16 is installed on one side edge of the cleaning frame 15, and a cleaning sponge block 17 is installed on the bottom of one side of the mounting support rod 16. The cleaning sponge block 17 is made of flexible material. The cleaning sponge block 17 fits tightly against the surface of the insulator 18 for cleaning more thoroughly. The dust box 12 is clamped on the outside of the support seat 11, and the dust box 12 is clamped and connected in a splicing manner. Half of the dust box 12 is installed with a connecting block 20 on the edge, and the other half of the dust box 12 has a connecting groove 21 at the edge corresponding to the connecting block 20.

[0027] The working principle and usage process of the utility model are as follows: first, the staff installs the insulator body 19 on the top of the support seat 11, and the support seat 11 is fixedly installed in the middle of the top of the base 9. Then, the limit blocks at the four corners of the bottom of the base 9 correspond to the limit grooves 8 at the four corners of the bottom of the fixing box 1 to limit the position of the fixing box 1. The base 9 is fitted and slidably installed inside the fixing box 1. As the base 9 is continuously pressed down, the support spring 6 drives the fixing rod 3 and the fixing protrusion 7 to contract. When the fixing hole 10 and the fixing protrusion 7 correspond to each other, the support spring 6 drives the fixing rod 3 and the fixing protrusion 7 to extend into the fixing hole 10, which saves the time of manual fixing, makes the installation and fixing more convenient, and also makes the position of the base 9 in the fixing box 1 more stable.

[0028] Pin holes 4 are equidistantly formed on the side of the fixing rod 3. A latch 5 is inserted into the pin hole 4 so that the fixing rod 3 and the fixing protrusion 7 are inserted into the fixing hole 10 and cannot be withdrawn. When the insulator 18 needs to be disassembled, the handle on one side of the fixing rod 3 is pulled to insert the latch 5 into another pin hole 4, so that the fixing rod 3 drives the support spring 6 and the fixing protrusion 7 to withdraw from the fixing hole 10;

[0029] After the base 9 is stable, the motor 14 on the bottom side of the top of the fixing frame 13 is started to drive the cleaning frame 15, the mounting rod 16 and the cleaning sponge block 17 to rotate. The cleaning sponge block 17 is in close contact with the surface of the insulator 18 to achieve an effective cleaning effect. The cleaning sponge block 17 is made of a flexible material to prevent the cleaning sponge block 17 from damaging the surface of the insulator 18. The width of the cleaning frame 15 during rotation is smaller than the width of the fixing frame 13 to prevent the outer arm from hitting the fixing frame 13 when the cleaning frame 15 rotates. A dust box 12 is provided at the bottom of the insulator 18. The cleaning sponge block 17 gathers dust into the dust box 12 through rotation, thereby preventing dust from contaminating other parts of the device.

[0030] The dust box 12 is detachable. A connecting block 20 is installed on one side of the dust box 12, and a connecting groove 21 is opened on the other side of the dust box 12. The connecting block 20 and the connecting groove 21 fit tightly together, so that the dust box 12 is connected more tightly and dust will not leak out. At the same time, it is more convenient for the staff to disassemble it, so that the dust in the dust box 12 can be cleaned in time for the next use.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high-voltage insulator that is easy to assemble, comprising a fixing box (1) and an insulator body (19), characterized in that: The fixing box (1) is provided with a fixing groove (2) in the middle of each of the four side surfaces, a fixing rod (3) is embedded and slidably installed inside the fixing groove (2), two pin holes (4) are equidistantly provided on the edge of the fixing rod (3), a latch (5) is embedded and connected inside the pin hole (4), a supporting spring (6) is sleeved on the outside of the fixing rod (3), and a fixing protrusion (7) is installed on one side edge of the fixing rod (3); The inner side of the fixing box (1) is embedded with a base (9) and is connected thereto. Fixing holes (10) are provided at the middle ends of the four side edges of the base (9) corresponding to the fixing grooves (2). A support seat (11) is installed at the middle of the top of the base (9). An insulator body (19) is fixedly installed on the top of the support seat (11). Insulators (18) are equidistantly connected to the outer side edges of the insulator body (19).

2. The high-voltage insulator that is easy to assemble according to claim 1, characterized in that: The support spring (6) is installed on the inner side edge of the fixing box (1), the diameter of the support spring (6) is larger than the diameter of the fixing groove (2), and the end of the support spring (6) away from the fixing box (1) is connected to the edge of the fixing protrusion (7).

3. The high-voltage insulator that is easy to assemble according to claim 1, characterized in that: A handle is installed at one end of the fixing rod (3) away from the fixing protrusion (7); the latch (5) is inserted into one pin hole (4); the fixing protrusion (7) extends into the fixing hole (10); the latch (5) is inserted into the other pin hole (4); and the fixing protrusion (7) exits the fixing hole (10).

4. The high-voltage insulator easy to assemble according to claim 1, characterized in that: The fixing box (1) has symmetrically arranged limiting grooves (8) at the four corners of the bottom inner side, and limiting blocks are installed at the four corners of the bottom of the base (9) corresponding to the limiting grooves (8), and the fixing holes (10) correspond to the positions of the fixing protrusions (7).

5. The high-voltage insulator easy to assemble according to claim 1, characterized in that: A fixing frame (13) is installed at the four corners of the top of the base (9), a motor (14) is installed on the bottom side of the top of the fixing frame (13), a cleaning frame (15) is connected to the transmission end of the motor (14), a mounting support rod (16) is installed on one side edge of the cleaning frame (15), a cleaning sponge block (17) is installed on the bottom of one side of the mounting support rod (16), a dust collecting box (12) is clamped on the outer side of the support seat (11), and the dust collecting box (12) is clamped and connected in a splicing manner, wherein a connecting block (20) is installed on the edge of one half of the dust collecting box (12), and a connecting groove (21) is provided on the edge of the other half of the dust collecting box (12) corresponding to the connecting block (20).

6. The high-voltage insulator easy to assemble according to claim 5, characterized in that: The motor (14) is mounted on the bottom side of the top of the cleaning frame (15) through a connecting rod. The width of the fixing frame (13) is greater than the width of the cleaning frame (15) when it rotates. The cleaning sponge block (17) is made of a flexible material and is tightly fitted to the surface of the insulator (18).