Drying device of enamelling machine

By introducing the design of heating box and activated carbon plate into the enameled drying device, the problem of direct discharge of harmful gases is solved, and effective exhaust gas filtration and environmental protection are achieved.

CN223284791UActive Publication Date: 2025-08-29JIANGXI ARUSHENG NEW MATERIAL CO LTD

Patent Information

Application Number
CN202421983225.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-29
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing enamel machine drying device is directly discharged during the drying process, resulting in environmental pollution and health risks, and is unable to effectively filter.

Method used

An enameled drying device with a heating box and an activated carbon plate is designed. The enameled wire is dried through the heating box, and the waste gas is introduced into the activated carbon plate for filtering to ensure that the waste gas is discharged after filtering.

Benefits of technology

Effectively filter harmful gases, protect the health of the environment and operators, and improve drying efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223284791U_ABST
    Figure CN223284791U_ABST
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Abstract

The utility model discloses an enamelling machine drying device which comprises a bottom plate, a drying box is installed in the middle of the upper surface of the bottom plate, a limiting groove is formed in the top end of the drying box, a heating box is installed in the limiting groove in a sealed and clamped mode, an air box is installed on the upper portion of the heating box in a communicated mode, and a bottom inserting groove is formed in the lower portion of the drying box in a penetrating mode. A movable inserting plate is inserted into the bottom inserting groove, and an activated carbon plate is inserted into the movable inserting plate. An activated carbon plate is limited through a movable insertion plate movably inserted into the bottom plate, and after the air bellow works to send hot air in the heating box into the drying box, waste gas is introduced into the activated carbon plate through an exhaust port formed in a mounting plate in a penetrating mode to be filtered; meanwhile, the waste gas needs to pass through the honeycomb-shaped gas filtering plate before being introduced into the activated carbon plate, the filtering performance of the waste gas is further improved through the cooperative use of the honeycomb-shaped gas filtering plate and the activated carbon plate, and the waste gas is exhausted through the exhaust net, so that the surrounding environment is protected.
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Description

Technical Field

[0001] The utility model relates to the field of drying equipment for enameling machines, in particular to a drying device for enameling machines. Background Art

[0002] This machine gradually coats and cures insulating varnish on the surface of enameled wire. It is a crucial piece of equipment in the magnet wire industry, coating the processed copper (or aluminum) wire with a uniform layer of insulating polyvinyl varnish. The enamel used in enameled wire production contains a large amount of diluents and organic solvents, primarily benzene, xylene, and cresol. These evaporate during the curing process, causing environmental pollution and wasting energy. With the increasing number of enameled wire manufacturers, the energy-saving and environmentally friendly nature of enameling machines has become a critical issue.

[0003] For example, patent announcement number CN203826139U discloses a drying device for an enameling machine, which solves the defect in the prior art that when the enameled wire passes through an annealing furnace at high speed for deheating, the water is brought into the enameling oven due to the high speed, affecting the quality of the enameled wire. The drying device for an enameling machine of the utility model is installed on the enameling machine, and includes a fan, an air duct, an electric heating element, a hot air duct and a guide roller for conveying the enameled wire; the fan is connected to the electric heating element through an air duct; the electric heating element is connected to the hot air duct; a plurality of evenly arranged wire holes are provided on the hot air duct; and the guide roller is fixed on the enameling machine. The utility model has a simple structure and is easy to use. It first dries the water brought out by the enameled wire and then feeds the enameled wire into the oven of the enameling machine, thereby avoiding water from being brought into the enameling oven and ensuring the quality of the enameled wire.

[0004] The above patent still has some problems when in use. The enameled wire is directly exposed to the outside during the drying process, so that the harmful gas will be directly discharged after the paint film is dried and evaporated, causing the surrounding environment and the physical environment of the workers to deteriorate. Therefore, an enameling machine drying device is now needed. Utility Model Content

[0005] The purpose of the utility model is to provide an enameling machine drying device, which covers the top of the drying box by setting a heating box. While the wind box and the heating box are working to dry the enameled wire, the exhaust gas is passed into the interior of the activated carbon plate to complete the filtration until the exhaust gas is discharged after the filtration is completed, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying device for an enameling machine, comprising a base plate, two groups of placement boxes are symmetrically installed on the left and right sides of the upper surface of the base plate, a drying box is installed in the middle of the upper surface of the base plate, a limiting groove is provided on the top of the drying box, a heating box is sealed and installed inside the limiting groove, a wind box is installed on the upper part of the heating box, a bottom slot is opened through the lower part of the drying box, a movable plug-in plate is installed inside the bottom slot, an activated carbon plate is installed inside the movable plug-in plate, and an air exchange port is opened inside the drying box which is connected to the bottom slot.

[0007] Preferably, the two groups of placement boxes are symmetrically provided with windows on one side of the drying box, and the inner walls of the windows are symmetrically provided with slide grooves up and down. A slider is slidably installed inside each group of windows, and a ball is rotatably installed inside the slider. The ball is slidably installed inside the slide groove, and two groups of first limiting wheels are rotatably installed inside the slider.

[0008] Preferably, two groups of arc-shaped positioning support plates are symmetrically installed inside the two groups of placement boxes, and a motor is provided on the front side of the placement box on the right side of the upper surface of the bottom plate, and the output end of the motor extends into the interior of the placement box.

[0009] Preferably, an exhaust port is provided in the interior of the limiting groove and is connected to the interior of the drying box. A clamping plate is provided at the lower portion of the heating box, and the outer surface of the clamping plate is plugged and installed in contact with the inner wall of the exhaust port.

[0010] Preferably, the drying box has inlets and outlets at the corresponding window positions on the left and right sides, two groups of rotating plates are rotatably installed inside each group of the inlets and outlets, and a second limiting wheel is rotatably installed inside each group of the rotating plates.

[0011] Preferably, a mounting plate is mounted inside the drying box at the air exchange port, a plurality of groups of travel rollers are provided on the upper portion of the mounting plate, and a plurality of groups of exhaust ports are opened through the upper and lower portions of the mounting plate.

[0012] Preferably, an air inlet is opened through the upper portion of the movable plug plate at the position corresponding to the air exchange port, an internal limit frame is movably installed inside the movable plug plate, the activated carbon plate is inserted into the internal limit frame, a honeycomb air filter plate is snap-fitted inside the air inlet, and two sets of exhaust nets are snap-fitted on the front and rear sides of the movable plug plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The enameled wire reel is placed by two sets of placement boxes installed on the left and right sides of the upper part of the bottom plate, so that the enameled wire can pass through the drying box stably for drying. A motor is set outside the placement box on the right side of the upper part of the bottom plate to reel the enameled wire. Two sets of first limit wheels slidably installed outside the placement box adapt to the movement of the enameled wire when the enameled wire reel is fed. Several sets of travel rollers arranged inside the drying box can improve the movement path of the enameled wire inside the drying box, so that the paint on the outside of the enameled wire can be dried more efficiently. In addition, the heating box and the bellows on the upper side of the drying box seal the drying box to prevent harmful gases from being discharged during the drying process of the enameled wire.

[0015] 2. The activated carbon plate is limited by a movable plug-in plate inserted into the bottom plate. After the bellows work to send the hot air inside the heating box into the drying box, the exhaust gas is passed into the activated carbon plate through the exhaust port opened inside the installation plate for filtration. At the same time, the exhaust gas needs to pass through the honeycomb air filter plate before entering the activated carbon plate. The coordinated use of the honeycomb air filter plate and the activated carbon plate further improves the filtration of the exhaust gas, and the exhaust gas is discharged through the exhaust net to protect the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a disassembled diagram of the installation structure of the drying box of the utility model;

[0018] Figure 3 This is a disassembled diagram of the installation structure of the first limiting wheel of the utility model;

[0019] Figure 4 This is a disassembled diagram of the installation structure of the heating box of the utility model;

[0020] Figure 5 This is a disassembled diagram of the overall structure of the drying box of the utility model;

[0021] Figure 6 This is a disassembled diagram of the activated carbon plate installation structure of the utility model.

[0022] In the figure: 1. bottom plate; 2. placement box; 3. window; 4. slide; 5. slider; 6. ball bearing; 7. first limiting wheel; 8. arc-shaped positioning support plate; 9. motor; 10. drying box; 11. limiting slot; 12. exhaust vent; 13. heating box; 14. bellows; 15. clamping plate; 16. inlet and outlet; 17. rotating plate; 18. second limiting wheel; 19. mounting plate; 20. travel roller; 21. exhaust vent; 22. bottom slot; 23. movable plug-in plate; 24. air inlet; 25. inner limiting frame; 26. activated carbon plate; 27. honeycomb air filter plate; 28. exhaust net. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The utility model provides: a drying device for an enameling machine, such as Figure 1-6 As shown, it includes a base plate 1, two groups of placement boxes 2 are symmetrically installed on the left and right sides of the upper surface of the base plate 1, a drying box 10 is installed in the middle of the upper surface of the base plate 1, a limiting groove 11 is provided at the top of the drying box 10, a heating box 13 is sealed and installed inside the limiting groove 11, and a wind box 14 is installed on the upper part of the heating box 13, a bottom slot 22 is opened through the lower part of the drying box 10, a movable plug-in plate 23 is installed inside the bottom slot 22, an activated carbon plate 26 is installed inside the movable plug-in plate 23, and an air exchange port is opened inside the drying box 10 and connected to the bottom slot 22.

[0025] Preferably, two groups of placement boxes 2 are symmetrically provided with windows 3 on one side of the corresponding drying box 10, and the inner walls of the windows 3 are symmetrically provided with slide grooves 4 on the upper and lower sides. A slider 5 is slidably installed inside each group of windows 3, and a ball bearing 6 is rotatably installed inside the slider 5. The ball bearing 6 is slidably installed inside the slide groove 4, and two groups of first limiting wheels 7 are rotatably installed inside the slider 5. The bottom plate 1 provides a relatively stable installation and use position for the entire device. The two groups of placement boxes 2 arranged on the upper part of the bottom plate 1 provide a stable placement and winding position for the enameled wire reel, and the window 3 opened in the placement box 2 enables the enameled wire to be delivered more stably. The slider 5 slidably installed inside the window 3 adapts to the changes in the delivery and winding position of the enameled wire in the enameled wire reel. The set ball bearing 6 cooperates with the slide groove 4 to prompt the sliding properties of the slider 5, and the two groups of first limiting wheels 7 can stably guide and deliver the enameled wire.

[0026] Furthermore, two groups of arc-shaped positioning support plates 8 are symmetrically installed inside the two groups of placement boxes 2. A motor 9 is provided on the front side of the placement box 2 on the right side of the upper surface of the bottom plate 1. The output end of the motor 9 extends into the interior of the placement box 2. The arc-shaped positioning support plates 8 provided inside the placement box 2 are used to place the enameled wire reel, and the motor 9 provided outside a group of placement boxes 2 can be controlled with the enameled wire reel to complete the winding of the dried enameled wire.

[0027] Furthermore, the interior of the limiting groove 11 is connected to the interior of the drying box 10 and an exhaust port 12 is provided. A clamping plate 15 is provided at the lower part of the heating box 13. The outer surface of the clamping plate 15 is plugged into the inner wall of the exhaust port 12 for installation. The limiting groove 11 opened on the upper part of the drying box 10 is used to limit the heating box 13, and the exhaust port 12 opened inside the limiting groove 11 can cooperate with the clamping plate 15 to make the installation of the heating box 13 more stable and ensure the sealing of the connection between the drying box 10 and the heating box 13. A heating rod is provided inside the heating box 13 to increase the internal temperature of the heating box 13, and the hot air is stably sent into the drying box 10 through the operation of the wind box 14 to start drying the enameled wire.

[0028] It is worth noting that inlets and outlets 16 are provided at positions corresponding to the windows 3 on the left and right sides of the drying box 10. Two groups of rotating plates 17 are rotatably installed inside each group of inlets and outlets 16. A second limiting wheel 18 is rotatably installed inside each group of rotating plates 17. The two groups of rotating plates 17 installed inside the inlet and outlet 16 limit the second limiting wheel 18. At the same time, since the rotating plates 17 can rotate, the enameled wire can be wound more stably.

[0029] Specifically, a mounting plate 19 is mounted inside the drying box 10 at the air exchange port, and several groups of travel rollers 20 are provided on the upper part of the mounting plate 19. Several groups of exhaust ports 21 are opened through the upper and lower parts of the mounting plate 19. The travel rollers 20 provided on the upper part of the mounting plate 19 change the travel route of the enameled wire, so that the enameled wire can be better dried.

[0030] In addition, an air inlet 24 is provided on the upper part of the movable plug plate 23 at the position corresponding to the air exchange port. An internal limit frame 25 is movably installed inside the movable plug plate 23, and the activated carbon plate 26 is inserted into the internal limit frame 25. A honeycomb air filter plate 27 is clamped and installed inside the air inlet 24. Two sets of exhaust nets 28 are clamped and installed on the front and back sides of the movable plug plate 23. The bottom slot 22 opened at the lower part of the drying box 10 is used to movably limit the movable plug plate 23. The air inlet 24 opened on the upper part of the movable plug plate 23 can ensure that the exhaust gas can quickly pass into the activated carbon plate 26 for filtration. The internal limit frame 25 protects the activated carbon plate 26 so that the activated carbon plate 26 can be more conveniently pulled out and replaced. The honeycomb air filter plate 27 arranged on the upper part of the activated carbon plate 26 cooperates with the activated carbon plate 26 to better filter the exhaust gas, and the exhaust gas is discharged through the exhaust net 28 after the exhaust gas filtration is completed.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An enameling machine drying device, characterized in that: The invention comprises a bottom plate (1), two groups of placement boxes (2) are symmetrically installed on the left and right sides of the upper surface of the bottom plate (1), a drying box (10) is installed in the middle of the upper surface of the bottom plate (1), a limiting groove (11) is provided at the top of the drying box (10), a heating box (13) is sealed and clamped inside the limiting groove (11), a wind box (14) is installed on the upper part of the heating box (13), a bottom slot (22) is provided through the lower part of the drying box (10), a movable plug-in plate (23) is installed inside the bottom slot (22), an activated carbon plate (26) is installed inside the movable plug-in plate (23), and an air exchange port is provided inside the drying box (10) and is connected to the bottom slot (22).

2. The drying device for an enameling machine according to claim 1, characterized in that: The two groups of placement boxes (2) are symmetrically provided with windows (3) on one side corresponding to the drying box (10), and the inner walls of the windows (3) are symmetrically provided with sliding grooves (4) on the upper and lower sides. A slider (5) is slidably installed inside each group of windows (3), and a ball (6) is rotatably installed inside the slider (5). The ball (6) is slidably installed inside the sliding groove (4), and two groups of first limiting wheels (7) are rotatably installed inside the slider (5).

3. The drying device for an enameling machine according to claim 2, characterized in that: Two groups of arc-shaped positioning support plates (8) are symmetrically installed in the front and back of the two groups of placement boxes (2). A motor (9) is provided on the front side of the placement box (2) on the right side of the upper surface of the bottom plate (1), and the output end of the motor (9) extends into the interior of the placement box (2).

4. The drying device for an enameling machine according to claim 3, characterized in that: The interior of the limiting groove (11) is connected to the interior of the drying box (10) and is provided with an exhaust port (12). A clamping plate (15) is provided at the lower portion of the heating box (13). The outer surface of the clamping plate (15) is fitted into the inner wall of the exhaust port (12) and is plugged and installed.

5. The drying device for an enameling machine according to claim 4, characterized in that: The drying box (10) is provided with inlets and outlets (16) at positions corresponding to the windows (3) on the left and right sides. Two groups of rotating plates (17) are rotatably mounted inside each group of the inlets and outlets (16). A second limiting wheel (18) is rotatably mounted inside each group of the rotating plates (17).

6. The drying device for an enameling machine according to claim 5, characterized in that: A mounting plate (19) is mounted inside the drying box (10) and located inside the air exchange port. A plurality of groups of travel rollers (20) are provided on the upper portion of the mounting plate (19). A plurality of groups of exhaust ports (21) are provided through the mounting plate (19) from top to bottom.

7. The drying device for an enameling machine according to claim 6, characterized in that: An air inlet (24) is provided through the upper portion of the movable plug plate (23) at a position corresponding to the air exchange port. An inner limit frame (25) is movably installed inside the movable plug plate (23). The activated carbon plate (26) is inserted into the inner limit frame (25). A honeycomb air filter plate (27) is clamped and installed inside the air inlet (24). Two sets of exhaust nets (28) are clamped and installed on the front and rear sides of the movable plug plate (23).

Citation Information

Patent Citations

  • Drying device of enamelling machine

    CN203826139U

Cited By

  • A varnish-coated wire painting and drying integrated device

    CN122552294A