Gypsum block automatic pouring device

By introducing a flow controller, a vibration table and an angle adjustment device into the automatic gypsum block pouring device, the problem of uneven gypsum slurry pouring was solved, and high-quality pouring and construction accuracy of gypsum blocks were achieved.

CN223326645UActive Publication Date: 2025-09-12JIANXING (SHANDONG) BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421720176.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-09-12
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing gypsum block casting device is prone to uneven pouring of gypsum slurry during the casting process, which affects the shaping quality of the gypsum blocks.

Method used

An automatic gypsum block pouring device was designed, which included a flow controller, a vibration table, a pressure roller, and an angle adjustment bearing. By controlling the gypsum mortar flow, vibration, and adjusting the conveyor belt angle, the uniform transportation and pouring of the gypsum mortar was ensured.

Benefits of technology

It improves the comprehensive quality of gypsum block casting, ensures the uniform distribution and construction accuracy of gypsum mortar, and reduces the construction difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic gypsum block pouring device, and belongs to the technical field of gypsum block production equipment. The structure comprises an isolation table and a main machine frame, the isolation table is arranged on the left side of the main machine frame, a feeding hopper is fixedly arranged on the upper portion of the main machine frame, a flow controller is arranged at the bottom of the feeding hopper, a mortar conveying belt is arranged under the flow controller, a vibration table is arranged on the upper portion of a control cabinet, and a motor is arranged on the vibration table. And the vibrating table is arranged above the mortar conveying belt. According to the device, on the basis that a gypsum block pouring device is firstly used, a gypsum mortar conveying device is improved, and the flow of gypsum mortar is effectively controlled by arranging a flow controller; meanwhile, by arranging the pressure roller, the mortar fluidity is improved by changing the inclination angle of the conveying belt, and therefore the gypsum block pouring comprehensive quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum block production equipment, in particular to an automatic gypsum block pouring device. Background Art

[0002] Gypsum blocks are a building material made from gypsum and other additives, commonly used in the construction of interior walls and partitions. They are lightweight, soundproof, heat-insulating, and fire-resistant, making them widely used in residential, commercial, and industrial buildings. The main component of gypsum blocks is gypsum, a natural mineral that is ground and processed into a powder. Gypsum has excellent fire resistance and thermal insulation properties, effectively preventing the spread of flames and the transfer of heat. In addition to gypsum, other materials such as cellulose, fillers, and additives are added to gypsum blocks to improve their strength, durability, and construction performance.

[0003] During the production process, gypsum blocks are typically shaped. This shaping process requires equipment to transport the mixed slurry before pouring. Current gypsum block pouring equipment is prone to uneven gypsum slurry pouring during the pouring process, which affects the overall quality of the gypsum blocks in the later stages of shaping. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic gypsum block pouring device to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A gypsum block automatic pouring device comprises an isolation platform and a main frame, the isolation platform is arranged at the left side of the main frame, a feed hopper is fixedly arranged at the top of the main frame, an adjustment knob is arranged on the feed hopper, a flow controller is arranged at the bottom of the feed hopper, a mortar conveyor belt is arranged directly below the flow controller, a control cabinet is arranged at the right side of the mortar conveyor belt, a vibration table is arranged above the control cabinet, the vibration table is arranged above the mortar conveyor belt, an auxiliary pipeline is arranged on the mortar conveyor belt, a pouring device is arranged at the rightmost position of the mortar conveyor belt, and a speed adjustment device is arranged on the outside of the pouring device.

[0007] As a further solution of the present invention: the mortar conveyor belt includes a transport trough, a pressure roller, a limit bracket, a conveyor belt and an angle adjustment bearing. The transport trough is arranged at the top of the mortar conveyor belt, and multiple pressure rollers are arranged below the transport trough. The conveyor belt is arranged below the pressure roller, and a limit bracket is arranged outside the pressure roller. An angle adjustment bearing is arranged on the pressure roller.

[0008] As a further solution of the present invention: the vibration table includes a vibration block, a quick-release connecting pipe, a micro-mixing pump, and a detachable side panel. The vibration block is arranged at the bottom of the vibration table, a quick-release connecting pipe is arranged below the vibration block, a micro-mixing pump is arranged below the quick-release connecting pipe, and the micro-mixing pump is fixedly arranged inside the auxiliary pipe. A detachable side panel is arranged at the bottom of the micro-mixing pump.

[0009] As a further solution of the present invention: mechanism fixing slots are provided at the four corners of the bottom of the main frame, and the mechanism fixing slots can be folded up and down.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the device improves the gypsum mortar conveying device on the basis of the gypsum block casting device, and effectively controls the gypsum mortar flow by setting a flow controller; at the same time, by setting a pressure roller and changing the inclination angle of the conveyor belt, the mortar fluidity is increased, thereby improving the overall quality of gypsum block casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0012] Figure 2 It is a partial enlarged view of point A of the utility model;

[0013] Figure 3 It is a partial enlarged view of part B of the utility model.

[0014] In the figure: 1. Isolation table; 2. Main frame; 3. Feed hopper; 4. Adjustment knob; 5. Flow controller; 6. Mortar conveyor belt; 7. Control cabinet; 8. Vibration table; 9. Mechanism fixing slot; 10. Pouring device; 11. Auxiliary pipeline; 12. Speed ​​adjustment device; 101. Transport trough; 102. Pressure roller; 103. Limit bracket; 104. Conveyor belt; 105. Angle adjustment bearing; 201. Vibration block; 202. Quick-release connecting pipe; 203. Micro mixing pump; 204. Removable side panel. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] Example 1

[0017] See also Figure 1-3 The present embodiment provides an automatic gypsum block pouring device, including an isolation platform 1 and a main frame 2, the isolation platform 1 is arranged at the left side of the main frame 2, a feed hopper 3 is fixedly arranged above the main frame 2, an adjusting knob 4 is provided on the feed hopper 3, a flow controller 5 is provided at the bottom of the feed hopper 3, a mortar conveyor belt 6 is provided directly below the flow controller 5, a control cabinet 7 is provided at the right side of the mortar conveyor belt 6, a vibration table 8 is provided above the control cabinet 7, the vibration table 8 is arranged above the mortar conveyor belt 6, an auxiliary pipeline 11 is provided on the mortar conveyor belt 6, a pouring device 10 is provided at the rightmost position of the mortar conveyor belt 6, and a speed adjustment device 12 is provided on the outside of the pouring device 10. After the gypsum mortar enters the feed hopper 3, the flow rate of the gypsum mortar is controlled by the flow controller 5 to improve the accuracy of the gypsum block laying process; at the same time, during the transportation of the gypsum mortar by the mortar conveyor belt 6, the vibration effect of the vibration table 8 can ensure the activity of the gypsum mortar during transportation and prevent it from solidifying during transportation; in addition, a speed regulating device 12 is provided at the end position of the mortar conveyor belt 6, which can change the flow rate and comprehensive accuracy of the gypsum mortar before pouring, and also improve the comprehensive quality of the gypsum mortar in the later gypsum block laying process, thereby reducing the difficulty of later construction.

[0018] Furthermore, the mortar conveyor belt 6 includes a transport trough 101, a pressure roller 102, a limiting bracket 103, a conveyor belt 104, and an angle adjustment bearing 105. The transport trough 101 is arranged at the top of the mortar conveyor belt 6. A plurality of pressure rollers 102 are arranged below the transport trough 101. The conveyor belt 104 is arranged below the pressure rollers 102. A limiting bracket 103 is arranged outside the pressure rollers 102. The pressure rollers 102 are provided with angle adjustment bearings 105. During operation, the mortar conveyor belt 6 can change the inclination angle of the pressure rollers 102 by adjusting the angle adjustment bearings 105, thereby changing the inclination angle of the conveyor belt transport trough 101. This can change the transport speed and vibration amplitude of the mortar conveyor belt 6 during the transport of gypsum mortar, adapt to different gypsum mortar transport conditions, and further improve the adaptability of the device.

[0019] Furthermore, the vibration table 8 includes a vibration block 201, a quick-release connecting pipe 202, a micro-mixing pump 203, and a removable side plate 204. The vibration block 201 is set at the bottom of the vibration table 8, and a quick-release connecting pipe 202 is set below the vibration block 201. A micro-mixing pump 203 is set below the quick-release connecting pipe 202, and the micro-mixing pump 203 is fixedly set inside the auxiliary pipe 11. A removable side plate 204 is set at the bottom of the micro-mixing pump 203. During operation of the vibration table 8, the micro-mixing pump 203 and the vibration block 201 can vibrate the gypsum mortar during transportation, thereby improving its overall quality during transportation and laying a good foundation for the subsequent gypsum block pouring work.

[0020] Furthermore, the four corners of the bottom of the main frame 2 are provided with mechanism fixing slots 9, and the mechanism fixing slots 9 can be folded up and down. The device can be adapted to work under different conditions, and the mechanism fixing slots 9 can be used to fix the entire device, thereby effectively improving the versatility and adaptability of the device.

[0021] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0022] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic gypsum block pouring device, characterized in that: The invention comprises an isolation platform (1) and a main frame (2), wherein the isolation platform (1) is arranged at the left side of the main frame (2), a feed hopper (3) is fixedly arranged above the main frame (2), an adjustment knob (4) is arranged on the feed hopper (3), a flow controller (5) is arranged at the bottom of the feed hopper (3), a mortar conveyor belt (6) is arranged directly below the flow controller (5), a control cabinet (7) is arranged at the right side of the mortar conveyor belt (6), a vibration platform (8) is arranged above the control cabinet (7), the vibration platform (8) is arranged above the mortar conveyor belt (6), an auxiliary pipeline (11) is arranged on the mortar conveyor belt (6), a pouring device (10) is arranged at the rightmost position of the mortar conveyor belt (6), and a speed regulating device (12) is arranged outside the pouring device (10).

2. The automatic gypsum block pouring device according to claim 1, characterized in that: The mortar conveyor belt (6) comprises a conveyor trough (101), a pressure roller (102), a limiting bracket (103), a conveyor belt (104) and an angle adjustment bearing (105); the conveyor trough (101) is arranged at the uppermost position of the mortar conveyor belt (6); a plurality of pressure rollers (102) are arranged below the conveyor trough (101); a conveyor belt (104) is arranged below the pressure rollers (102); a limiting bracket (103) is arranged outside the pressure rollers (102); and an angle adjustment bearing (105) is arranged on the pressure rollers (102).

3. The automatic gypsum block pouring device according to claim 1, characterized in that: The vibration table (8) comprises a vibration block (201), a quick-release connecting pipe (202), a micro-mixing pump (203), and a detachable side plate (204); the vibration block (201) is arranged at the bottom of the vibration table (8); a quick-release connecting pipe (202) is arranged below the vibration block (201); a micro-mixing pump (203) is arranged below the quick-release connecting pipe (202); the micro-mixing pump (203) is fixedly arranged at an internal position of the auxiliary pipe (11); and a detachable side plate (204) is arranged at the bottom of the micro-mixing pump (203).

4. The automatic gypsum block pouring device according to claim 1, characterized in that: Mechanism fixing slots (9) are provided at the four corner positions of the bottom of the main frame (2), and the mechanism fixing slots (9) can be folded up and down.