Full-automatic disc hidden tea cup filling and sealing equipment

Abstract

The utility model discloses a disc full-automatic hidden tea cup filling and sealing device which comprises a machine frame, a rotating disc is rotationally connected in the machine frame, and a driving motor for driving the rotating disc to rotate is arranged below the rotating disc. A cup falling device, a cup detection photoelectric eye, a filling device, a cup pressing device, a film cutting device, a film detection photoelectric eye, a heat sealing device and a cup discharging device are sequentially arranged on the rotary disc, the cup falling device comprises a lifting air cylinder fixedly connected with the rack, the lifting air cylinder is connected with a vacuum suction cup, a first supporting rod is fixedly connected to the upper portion of the rack, and a second supporting rod is fixedly connected to the lower portion of the rack. The first supporting rod is connected with a supporting plate, a first cup outlet air cylinder and a second cup outlet air cylinder are installed on the supporting plate, and the first cup outlet air cylinder and the second cup outlet air cylinder are fixedly connected with a first cup outlet plate and a second cup outlet plate respectively. The utility model has the advantage of high efficiency.

Description

Technical Field

[0001] The utility model relates to the field of sealing machine equipment, in particular to a disc fully automatic hidden tea cup filling and sealing equipment. Background Art

[0002] The Hidden Tea Cup is a disposable paper cup with a pre-placed amount of tea leaves placed in the bottom. This is then sealed with a layer of non-woven fabric with a filter mesh. When used, boiling water can be poured directly into the cup for drinking, simplifying the tedious steps previously required for brewing tea. Currently, the filling and sealing steps are all completed manually, which is labor-intensive, costly, and inefficient. The filling and sealing of the Hidden Tea Cup involves processes such as cup placement, cup inspection, filling, film cutting, sealing, and cup removal. While relevant equipment is currently available on the market, it requires multiple devices, occupies a large area, is expensive, and is difficult to operate and maintain, resulting in low production efficiency and unstable product production. Utility Model Content

[0003] The purpose of the present utility model is to provide a disc-type fully automatic hidden tea cup filling and sealing device to solve the problems raised in the above-mentioned background technology, which has the advantage of high efficiency.

[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a fully automatic disc hidden tea cup filling and sealing device, comprising a frame, a turntable rotatably connected inside the frame, a drive motor for driving the turntable to rotate is arranged under the turntable, a cup dropping device, a cup detection photoelectric eye, a filling device, a cup pressing device, a film cutting device, a film detection photoelectric eye, a heat sealing device and a cup discharge device are sequentially arranged on the turntable, the cup dropping device comprises a lifting cylinder fixedly connected to the frame, the lifting cylinder is connected to a vacuum suction cup, a first support rod is fixedly connected to the top of the frame, the first support rod is connected to a support plate, a first cup discharge cylinder and a second cup discharge cylinder are installed on the support plate, the first cup discharge cylinder and the second cup discharge cylinder are fixedly connected to a first cup discharge plate and a second cup discharge plate respectively.

[0005] By adopting the above technical solution, the rim of the cup is placed between the first cup discharge plate and the second cup discharge plate, and multiple processed cups are placed on them. The lifting cylinder is started to drive the vacuum suction cup to move toward the cup. When the vacuum suction cup sucks the bottom of the cup, the first cup discharge cylinder is started to make the first cup discharge plate no longer support the lower side of the cup rim, and then return to its original position. Then the second cup discharge cylinder is started to drive the second cup discharge plate to move inward to let the cup fall to the position of the previous cup. Then the second cup discharge plate is reset, and the cup sucked by the vacuum suction cup moves downward until it is on the turntable.

[0006] As a further solution of the present invention: the filling device includes a discharge scale, the lower side of the discharge scale is fixedly connected to a discharge track, the frame is fixedly connected to a second support rod, the upper end of the second support rod is fixedly connected to a guide tube, the second support rod is fixedly connected to a vibrating cylinder located on the lower side of the turntable, and the vibrating cylinder is connected to a vibrating plate.

[0007] By adopting the above technical solution, when the quilt rotates to the lower end of the unloading track under the rotation of the turntable, the tea leaves are poured into the unloading track along the unloading scale and placed in the cup. Then the vibrating cylinder is started to drive the vibrating plate to move toward the cup to level the tea leaves in the cup.

[0008] As a further solution of the present invention: the cup pressing device includes a third support rod fixedly connected to the frame, a cup pressing cylinder is fixedly connected above the third support rod, and the cup pressing cylinder is connected to a cup pressing plate.

[0009] By adopting the above technical solution, the cup pressing cylinder is started to drive the cup pressing plate to move toward the cup, and the squeezing of the cup pressing plate allows the cup to be stably placed on the turntable.

[0010] As a further solution of the present invention: the film cutting device includes a main roller, a heat-sealing film is wrapped around the main roller, a fixed plate is fixedly connected to the frame, a plurality of guide rollers wrapped with the heat-sealing film are provided on the fixed plate, a chain is provided on the fixed plate in the circumferential direction of the fixed plate, the chain is fixedly connected to a film pressing cylinder at the end of the heat-sealing film and a film clamping cylinder in the middle of the heat-sealing film, the fixed plate is fixedly connected to a film pulling cylinder connected to the film clamping cylinder, and the fixed plate is also provided with a film cutting piece.

[0011] By adopting the above technical solution, after the cup is rotated to the film cutting device, the film cutting piece is used to seal the opening of the cup and cut the excess heat-sealing film to complete the sealing purpose. The movement process of the heat-sealing film is to start the film pressing cylinder to press the heat-sealing film, then start the film pulling cylinder to drive the film clamping cylinder to move and then drive the heat-sealing film clamped by the film clamping cylinder to move, after the film clamping cylinder moves, it drives the chain to move and then drives the film pressing cylinder to move, thereby playing a linkage role and driving the heat-sealing film to move together.

[0012] As a further solution of the present invention: the film cutting part includes a horizontal plate fixedly connected to the fixed plate, the horizontal plate is fixedly connected to a film cutting cylinder, the film cutting cylinder is connected to a cutting plate, a cutting knife is provided below the cutting plate, a top film cylinder is fixedly connected below the cutting plate, and the top film cylinder is connected to a top film plate.

[0013] By adopting the above technical solution, after the cup moves to the bottom of the film cutting part, the film cutting cylinder is started to drive the cutting plate to move toward the cup until the cutter cuts the heat-sealed film, and then the top film cylinder is started to drive the top film plate to move toward the cup until the top film plate also cuts the cup, completing the sealing purpose.

[0014] As a further solution of the present invention: the heat sealing device includes a fourth support rod fixedly connected to the frame, the fourth support rod is fixedly connected to a heat sealing cylinder, the heat sealing cylinder is connected to a heating seat and a heat sealing head, the frame is fixedly connected to a lifting cylinder, and the lifting cylinder is connected to a lower die.

[0015] By adopting the above technical solution, the heat sealing cylinder is started to drive the heating seat and the heat sealing head to move, and then the lifting cylinder is started to drive the lower die to move toward the cup, and then the heat sealing purpose is achieved by utilizing the cooperation of the heat sealing head and the lower die.

[0016] As a further solution of the present invention: the cup discharging device includes an extrusion cylinder fixedly connected to the frame, the extrusion cylinder is connected to an extrusion plate, the frame is also provided with a rotating motor, the rotating motor is connected to a rotating disk, the rotating disk is provided with a plurality of through slots passing through the rotating disk, and the rotating disk is integrally connected with an inclined plate at the opening of the through slot.

[0017] By adopting the above technical solution, the extrusion cylinder is started to drive the extrusion plate to move. After the extrusion plate moves, it drives the cup to move toward the rotating disk. The cup will pass through the through groove in turn and then squeeze the inclined plate toward the outer shape. When the cup is above the rotating disk, it is supported by the inclined plate and is on the rotating disk.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The rim of the cup is placed between the first and second cup discharge plates, and several processed cups are placed on them. The lifting cylinder is started to drive the vacuum suction cup to move toward the cup. When the vacuum suction cup sucks the bottom of the cup, the first cup discharge cylinder is started to make the first cup discharge plate no longer support the lower side of the cup rim, and then return to its original position. Then the second cup discharge cylinder is started to drive the second cup discharge plate to move inward and let the cup fall to the position of the previous cup. Then the second cup discharge plate is reset, and the cup sucked by the vacuum suction cup moves down until it is on the turntable. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of an embodiment;

[0021] Figure 2 This is a structural diagram of the embodiment with a portion removed from the first perspective;

[0022] Figure 3 for Figure 2 Structural diagram from another perspective;

[0023] Figure 4 This is a front view of the film cutting device in the embodiment;

[0024] Figure 5 for Figure 4 Structural diagram from another perspective;

[0025] Figure 6 This is a structural diagram of the embodiment with a second perspective removed;

[0026] Figure 7 This is a schematic diagram of the structure of the embodiment from a third perspective with part removed;

[0027] Figure 8 for Figure 7 A partial enlarged view of area A in the middle.

[0028] In the figure: 1. Frame; 2. Turntable; 3. Drive motor; 4. Lifting cylinder; 5. Vacuum suction cup; 6. First support rod; 7. Support plate; 8. First cup discharge cylinder; 9. Second cup discharge cylinder; 10. First cup discharge plate; 11. Second cup discharge plate; 12. Unloading scale; 13. Unloading track; 14. Second support rod; 15. Guide cylinder; 16. Vibrating cylinder; 17. Vibrating plate; 18. Third support rod; 19. Cup pressing cylinder; 20. Cup pressing plate; 21. Main roller; 22. Heat sealing film; 23. Fixing plate; 24. Guide roller ; 25. Chain; 26. Film pressing cylinder; 27. Film clamping cylinder; 28. Film pulling cylinder; 29. ​​Horizontal plate; 30. Film cutting cylinder; 31. Cutting plate; 32. Cutter; 33. Inclined plate; 34. Film top cylinder; 35. Film top plate; 36. Fourth support rod; 37. Heat sealing cylinder; 38. Heating seat; 39. Heat sealing head; 40. Lifting cylinder; 41. Lower die; 42. Extrusion cylinder; 43. Extrusion plate; 44. Rotating motor; 45. Rotating disk; 46. Through slot; 47. First fixed cylinder; 48. Second fixed cylinder. DETAILED DESCRIPTION

[0029] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] In the embodiment of the present utility model,

[0031] A fully automatic disc hidden tea cup filling and sealing equipment, such as Figures 1-8As shown, it includes a frame 1, in which a turntable 2 is rotatably connected, and a driving motor 3 for driving the turntable 2 to rotate is arranged under the turntable 2. The turntable 2 is sequentially provided with a cup dropping device, a cup detection photoelectric eye, a filling device, a cup pressing device, a film cutting device, a film detection photoelectric eye, a heat sealing device and a cup discharging device, and the cup dropping device includes a lifting cylinder 4 fixedly connected to the frame 1, and the lifting cylinder 4 is connected to a vacuum suction cup 5. A first support rod 6 is fixedly connected to the top of the frame 1, and the first support rod 6 is connected to a support plate 7. The support plate 7 is installed with a first cup discharging cylinder 8 and a second cup discharging cylinder 9, and the first cup discharging cylinder 8 and the second cup discharging cylinder 9 are fixedly connected to a first cup discharging plate 10 and a second cup discharging plate 11 respectively.

[0032] The filling device includes a discharge scale 12, a discharge track 13 is fixedly connected to the lower side of the discharge scale 12, the frame 1 is fixedly connected to a second support rod 14, the upper end of the second support rod 14 is fixedly connected to a guide tube 15, the second support rod 14 is fixedly connected to a vibrating cylinder 16 located on the lower side of the turntable 2, and the vibrating cylinder 16 is connected to a vibrating plate 17.

[0033] The cup pressing device includes a third support rod 18 fixedly connected to the frame 1 , a cup pressing cylinder 19 fixedly connected above the third support rod 18 , and a cup pressing plate 20 connected to the cup pressing cylinder 19 .

[0034] The film cutting device includes a main roller 21, on which a heat-sealing film 22 is wound, a fixed plate 23 is fixedly connected to the frame 1, and a plurality of guide rollers 24 with the heat-sealing film 22 wound thereon are provided on the fixed plate 23, and a chain 25 is provided on the fixed plate 23 in the circumferential direction of the fixed plate 23, and the chain 25 is fixedly connected to a film pressing cylinder 26 at the end of the heat-sealing film 22 and a film clamping cylinder 27 in the middle of the heat-sealing film 22, and the fixed plate 23 is fixedly connected to a film pulling cylinder 28 connected to the film clamping cylinder 27, and the fixed plate 23 is also provided with a film cutting piece.

[0035] The film cutting part includes a horizontal plate 29 fixedly connected to the fixed plate 23, the horizontal plate 29 is fixedly connected to a film cutting cylinder 30, the film cutting cylinder 30 is connected to a cutting plate 31, a cutting knife 32 is provided below the cutting plate 31, a top film cylinder 34 is fixedly connected below the cutting plate 31, and the top film cylinder 34 is connected to a top film plate 35.

[0036] The heat sealing device includes a fourth support rod 36 fixedly connected to the frame 1, and a heat sealing cylinder 37 is fixedly connected to the fourth support rod 36. The heat sealing cylinder 37 is connected to a heating seat 38 and a heat sealing head 39. The frame 1 is fixedly connected to a lifting cylinder 40, and the lifting cylinder 40 is connected to a lower die 41.

[0037] The cup discharging device includes an extrusion cylinder 42 fixedly connected to the frame 1, and the extrusion cylinder 42 is connected to an extrusion plate 43. The frame 1 is also provided with a rotating motor 44, and the rotating motor 44 is connected to a rotating disk 45. The rotating disk 45 is provided with a plurality of through slots 46 passing through the rotating disk 45, and the rotating disk 45 is integrally connected with an inclined plate 33 at the opening of the through slots 46.

[0038] The fixing plate 23 is further provided with a first fixing cylinder 47 and a second fixing cylinder 48 .

[0039] Working principle:

[0040] The rim of the cup is placed between the first cup discharge plate 10 and the second cup discharge plate 11, and multiple processed cups are placed on them. The lifting cylinder 4 is started to drive the vacuum suction cup 5 to move toward the cup. When the vacuum suction cup 5 sucks the bottom of the cup, the first cup discharge cylinder 8 is started to make the first cup discharge plate 10 no longer support the lower side of the cup rim, and then return to its original position. Then the second cup discharge cylinder 9 is started to drive the second cup discharge plate 11 to move inward to let the cup fall to the position of the previous cup. Then the second cup discharge plate 11 is reset, and the cup sucked by the vacuum suction cup 5 moves downward until it is on the turntable 2.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic disc hidden tea cup filling and sealing device, comprising a frame (1), characterized in that: A turntable (2) is rotatably connected in the frame (1), a driving motor (3) for driving the turntable (2) to rotate is provided below the turntable (2), and a cup dropping device, a cup detection photoelectric eye, a filling device, a cup pressing device, a film cutting device, a film detection photoelectric eye, a heat sealing device and a cup discharging device are sequentially provided on the turntable (2), and the cup dropping device comprises a lifting cylinder (4) fixedly connected to the frame (1), and the lifting cylinder (4) is connected to a vacuum suction cup (5). A first support rod (6) is fixedly connected above the frame (1), and the first support rod (6) is connected to a support plate (7), and a first cup discharging cylinder (8) and a second cup discharging cylinder (9) are installed on the support plate (7), and the first cup discharging cylinder (8) and the second cup discharging cylinder (9) are fixedly connected to a first cup discharging plate (10) and a second cup discharging plate (11) respectively.

2. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 1 is characterized by: The filling device comprises a feeding scale (12), the lower side of the feeding scale (12) is fixedly connected to a feeding track (13), the frame (1) is fixedly connected to a second support rod (14), the upper end of the second support rod (14) is fixedly connected to a guide cylinder (15), the second support rod (14) is fixedly connected to a vibrating cylinder (16) located at the lower side of the turntable (2), and the vibrating cylinder (16) is connected to a vibrating plate (17).

3. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 1 is characterized by: The cup pressing device comprises a third support rod (18) fixedly connected to the frame (1); a cup pressing cylinder (19) is fixedly connected above the third support rod (18); and the cup pressing cylinder (19) is connected to a cup pressing plate (20).

4. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 1 is characterized by: The film cutting device comprises a main roller (21), a heat-sealing film (22) is wound on the main roller (21), a fixed plate (23) is fixedly connected to the frame (1), a plurality of guide rollers (24) wound with the heat-sealing film (22) are provided on the fixed plate (23), a chain (25) is provided on the fixed plate (23) and is located in the circumferential direction of the fixed plate (23), the chain (25) is fixedly connected to a film pressing cylinder (26) at the end of the heat-sealing film (22) and a film clamping cylinder (27) at the middle of the heat-sealing film (22), the fixed plate (23) is fixedly connected to a film pulling cylinder (28) connected to the film clamping cylinder (27), and the fixed plate (23) is also provided with a film cutting member.

5. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 4 is characterized by: The film cutting member includes a transverse plate (29) fixedly connected to the fixed plate (23), the transverse plate (29) is fixedly connected to a film cutting cylinder (30), the film cutting cylinder (30) is connected to a cutting plate (31), a cutting knife (32) is provided below the cutting plate (31), a top film cylinder (34) is fixedly connected below the cutting plate (31), and the top film cylinder (34) is connected to a top film plate (35).

6. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 1 is characterized by: The heat sealing device comprises a fourth support rod (36) fixedly connected to the frame (1); a heat sealing cylinder (37) is fixedly connected to the fourth support rod (36); the heat sealing cylinder (37) is connected to a heating seat (38) and a heat sealing head (39); the frame (1) is fixedly connected to a lifting cylinder (40); and the lifting cylinder (40) is connected to a lower concave mold (41).

7. The fully automatic disc hidden tea cup filling and sealing equipment according to claim 1 is characterized by: The cup discharging device comprises an extrusion cylinder (42) fixedly connected to a frame (1), the extrusion cylinder (42) being connected to an extrusion plate (43), the frame (1) being further provided with a rotating motor (44), the rotating motor (44) being connected to a rotating disk (45), the rotating disk (45) being provided with a plurality of through slots (46) penetrating the rotating disk (45), and the rotating disk (45) being integrally connected with an inclined plate (33) located at the opening of the through slots (46).

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