Right-angle prism gluing detection device
By designing a right-angle prism gluing detection device, using the cross overlap of a calibrated prism camera and an autocollimating front mirror, combined with a loading platform and a clamping station, the problems of image tilt and optical axis parallelism error detection after right-angle prism gluing are solved, and automated detection is achieved.
Patent Information
- Application Number
- CN202422922087.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-28
AI Technical Summary
After the existing right-angle prisms are glued together, image tilt detection and optical axis parallelism error detection need to be performed, which is difficult to effectively achieve with existing technology.
A right-angle prism gluing detection device was designed, which included a base, a prism camera, a loading platform, an autocollimation front mirror, and an optical axis parallelism error detection component. By calibrating the cross overlap of the prism camera and the autocollimation front mirror, combined with the loading platform and the clamping station, automatic detection of image tilt and optical axis parallelism error was achieved.
The automatic detection of image tilt and optical axis parallelism error of the glued right-angle prism is realized, thereby improving the detection efficiency and accuracy.
Smart Images

Figure CN223346419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prism bonding testing, in particular to a right-angle prism bonding detection device. Background Art
[0002] By gluing two right-angle prisms together, we can form a Figure 1 The right prism shown in the figure. After the right-angle prism is glued together, it is necessary to inspect the prism for the following reasons:
[0003] If the horizontal and vertical optical axes of the two right-angle prisms are not perpendicular to each other, image tilt will occur. Furthermore, if the working surfaces of the two right-angle prisms are not parallel to each other, an angle will appear between the incident and outgoing light rays, resulting in an optical axis non-parallel error. Therefore, after the right-angle prisms are glued together, the prisms must be tested for image tilt and optical axis parallelism.
[0004] In summary, after the existing right-angle prism is glued together, image tilt detection and optical axis parallelism error detection need to be performed. Utility Model Content
[0005] In view of this, it is necessary to provide a right-angle prism gluing detection device to solve the problem that image tilt detection and optical axis parallelism error detection are required after the right-angle prism is glued.
[0006] The utility model provides a right-angle prism gluing detection device, comprising a base, a prism camera, a loading platform, an autocollimation front mirror and an optical axis parallel difference detection component, wherein the prism camera is mounted on the base, the loading platform is mounted on the base, and the loading platform is provided with two clamping stations for fixing two right-angle prisms respectively, the autocollimation front mirror is mounted on the base, the optical axis parallel difference detection component is mounted on the base, the prism camera, the loading platform, the autocollimation front mirror and the optical axis parallel difference detection component are arranged in sequence along a straight line, and the optical axis parallel difference detection component has a reflected image receiving end for receiving an image reflected by the prism.
[0007] Furthermore, the number of the prism cameras is two, and the prism cameras are arranged in sequence along a direction perpendicular to the line connecting the loading platform and the autocollimation front mirror, and the two prism cameras are respectively arranged facing the two right-angle prisms on the loading platform.
[0008] Furthermore, the loading platform includes an adjustment platform and a prism carrier plate, the bottom of the adjustment platform is movably connected to the base, the top of the adjustment platform is connected to the prism carrier plate, and the two clamping stations are formed on the top of the prism carrier plate.
[0009] Furthermore, the bottom of the adjustment platform is rotatably connected to the base.
[0010] Furthermore, one of the clamping stations includes a first clamping slot formed on the prism carrier, wherein one of the right-angle prisms is horizontally placed in the first clamping slot, and the other clamping station includes a second clamping slot formed on the prism carrier, and the other right-angle prism is vertically placed in the first clamping slot.
[0011] Furthermore, the loading platform also includes a first movable member and a second movable member arranged on the prism carrier, the first movable member and the second movable member are slidingly connected to the prism carrier, the first card slot is formed on the first movable member, and the second card slot is formed on the second movable member.
[0012] Furthermore, the first movable member and the second movable member each include an X-axis movable slide and a Y-axis movable slide, the bottom of the X-axis movable slide is slidingly connected to the prism carrier, the bottom of the Y-axis movable slide is slidingly connected to the X-axis movable slide, and the sliding directions of the X-axis movable slide and the Y-axis movable slide are arranged perpendicular to each other along the horizontal direction.
[0013] Furthermore, the optical axis parallelism error detection component includes a relay lens, an eyepiece camera and a light source. The autocollimation front mirror, the relay lens and the eyepiece camera are connected in sequence, and the light source is installed in the relay lens.
[0014] Furthermore, it also includes a display screen, which is electrically connected to the prism camera and the eyepiece camera.
[0015] Furthermore, there are two display screens, one of which is electrically connected to the prism camera, and the other is electrically connected to the eyepiece camera.
[0016] Compared with the existing technology, the prism camera and the autocollimation front mirror are first calibrated so that the crosses of the two coincide, and then the glued prism is placed on the clamping station of the loading platform. The positional relationship between the cross of the prism camera and the cross of the autocollimation front mirror can be used to determine whether the image tilt of the prism meets the requirements. At the same time, the center of the reflection cross of the glued prism is adjusted to align with the center of the scale cross of the autocollimation front mirror. At this time, multiple reflected images can be seen in the eyepiece camera. By reading the distance grid value between the reflected images, the optical axis parallelism error can be obtained, thereby completing the detection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the right prism formed by gluing two right-angle prisms;
[0018] Figure 2This is a front view of the entire device for detecting the bonding of right-angle prisms provided by an embodiment of the present utility model;
[0019] Figure 3 A top view of the entire device for detecting the bonding of right-angle prisms provided in an embodiment of the present utility model;
[0020] Figure 4 A schematic diagram of the cross-overlapping of a prism camera and an autocollimating front mirror in a right-angle prism bonding detection device provided by an embodiment of the present invention;
[0021] Figure 5 This is a schematic diagram showing that the crosses of the prism camera and the autocollimating front mirror do not overlap in the right-angle prism bonding detection device provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, and are not used to limit the scope of the present invention.
[0023] like Figure 2 As shown, the utility model provides a right-angle prism gluing detection device, which includes a base 100, a prism camera 200, a loading platform 300, an autocollimating front mirror 400 and an optical axis parallel difference detection component 500, the prism camera 200 is installed on the base 100, the loading platform 300 is installed on the base 100, and the loading platform 300 has two clamping stations for fixing two right-angle prisms respectively, the autocollimating front mirror 400 is installed on the base 100, the optical axis parallel difference detection component 500 is installed on the base 100, the prism camera 200, the loading platform 300, the autocollimating front mirror 400 and the optical axis parallel difference detection component 500 are arranged in sequence along a straight line, and the optical axis parallel difference detection component 500 has a reflected image receiving end for receiving an image reflected by the prism.
[0024] During implementation, the prism camera 200 and the autocollimation front mirror 400 are first calibrated so that the crosses of the two coincide, and then the glued prism is placed on the clamping station of the loading platform 300. The positional relationship between the cross of the prism camera 200 and the cross of the autocollimation front mirror 400 can be used to determine whether the image tilt of the prism meets the requirements. At the same time, the center of the reflection cross of the glued prism is adjusted to be aligned with the center of the division cross of the autocollimation front mirror. At this time, multiple reflected images can be seen in the eyepiece camera 520. The optical axis parallelism error can be obtained by reading the distance grid value between the reflected images, thereby completing the detection process.
[0025] In this embodiment, there are two prism cameras 200, which are arranged in sequence along a direction perpendicular to the line connecting the loading platform 300 and the autocollimation front mirror 400. The two prism cameras 200 are respectively arranged facing the two right-angle prisms on the loading platform 300.
[0026] The prism camera 200 in this embodiment is a CCD camera with a built-in high-definition lens.
[0027] like Figure 3 As shown, the loading platform 300 in this embodiment includes an adjustment platform 310 and a prism carrier. The bottom of the adjustment platform 310 is movably connected to the base 100, and the top of the adjustment platform 310 is connected to the prism carrier. Two clamping stations are formed on the top of the prism carrier.
[0028] In one embodiment, the bottom of the adjustment platform 310 is rotatably connected to the base 100. The adjustment platform 310 can be connected to the base 100 via a rotating shaft and driven to rotate by a motor. Of course, the adjustment platform 310 can also be driven to rotate manually or by other means to adjust the circumferential position of the prism.
[0029] In one embodiment, one of the engaging stations includes a first engaging slot 320 formed on the prism carrier, wherein a right-angle prism is horizontally placed in the first engaging slot 320, and the other engaging station includes a second engaging slot 330 formed on the prism carrier, wherein another right-angle prism is vertically placed in the first engaging slot 320. The loading platform 300 further includes a first movable member and a second movable member disposed on the prism carrier, the first movable member and the second movable member being slidably connected to the prism carrier, the first engaging slot 320 being formed on the first movable member, and the second engaging slot 330 being formed on the second movable member.
[0030] It can be understood that the first movable member and the second movable member both include an X-axis movable slide and a Y-axis movable slide, the bottom of the X-axis movable slide is slidably connected to the prism carrier, the bottom of the Y-axis movable slide is slidably connected to the X-axis movable slide, and the sliding directions of the X-axis movable slide and the Y-axis movable slide are arranged perpendicular to each other along the horizontal direction.
[0031] Through the above-mentioned arrangement, the detection device can be applied not only to the detection of prisms after gluing, but also to the gluing of prisms. Specifically, the two right-angle prisms are placed in the first card slot 320 and the second card slot 330 respectively, and glue is applied to the pre-connected parts of the two right-angle prisms. By adjusting the positions of the two right-angle prisms, when they are moved to a position where the image tilt detection and optical axis parallelism difference detection results meet the requirements, the relative position of the two right-angle prisms when glued is obtained.
[0032] During the above bonding process, the cross images of the prism camera 200 and the autocollimation front mirror 400 are as follows: Figure 5 In the case shown in FIG, at this time, by adjusting the positions of the two right-angle prisms, the cross image 400 of the prism camera 200 and the self-collimating front mirror are overlapped, as shown in FIG. Figure 4 As shown in , it shows that the image tilt of the prism meets the requirements.
[0033] like Figure 2 As shown, in this embodiment, the optical axis parallelism error detection component 500 includes a relay lens 510, an eyepiece camera 520 and a light source 530. The autocollimating front mirror 400, the relay lens 510 and the eyepiece camera 520 are connected in sequence, and the light source 530 is installed in the relay lens 510.
[0034] In one embodiment, a display screen 600 is further included, and the display screen 600 is electrically connected to the prism camera 200 and the eyepiece camera 520 .
[0035] There are two display screens 600 , one of which is electrically connected to the prism camera 200 , and the other is electrically connected to the eyepiece camera 520 .
[0036] Compared with the existing technology: first calibrate the prism camera 200 and the autocollimation front mirror 400 so that the crosses of the two coincide, and then place the glued prism on the clamping station of the loading platform 300. The positional relationship between the cross of the prism camera 200 and the cross of the autocollimation front mirror 400 can be used to determine whether the image tilt of the prism meets the requirements. At the same time, adjust the center of the reflection cross of the glued prism to align with the center of the division cross of the autocollimation front mirror. At this time, multiple reflected images can be seen in the eyepiece camera 520. By reading the distance grid value between the reflected images, the optical axis parallelism error can be obtained, thereby completing the detection process.
[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be covered by the protection scope of the present invention.
Claims
1. A right-angle prism gluing detection device, characterized in that: include: base; a prism camera mounted on the base; A loading platform is mounted on the base and has two clamping stations for fixing two right-angle prisms respectively; A self-collimating front mirror, which is mounted on the base; An optical axis parallelism difference detection component is installed on the base, the prism camera, the loading platform, the autocollimation front mirror and the optical axis parallelism difference detection component are arranged in sequence along a straight line, and the optical axis parallelism difference detection component has a reflected image receiving end for receiving the image reflected by the prism.
2. The right-angle prism bonding detection device according to claim 1, characterized in that: There are two prism cameras, which are arranged in sequence along a direction perpendicular to the line connecting the loading platform and the autocollimation front mirror. The two prism cameras are respectively arranged facing the two right-angle prisms on the loading platform.
3. The right-angle prism bonding detection device according to claim 1, characterized in that: The loading platform includes an adjustment platform and a prism carrier plate. The bottom of the adjustment platform is movably connected to the base, and the top of the adjustment platform is connected to the prism carrier plate. Two clamping stations are formed on the top of the prism carrier plate.
4. The right-angle prism bonding detection device according to claim 3, characterized in that: The bottom of the adjustment platform is rotatably connected to the base.
5. The right-angle prism bonding detection device according to claim 3, characterized in that: One of the clamping stations includes a first clamping slot formed on the prism carrier, and one of the right-angle prisms is placed horizontally in the first clamping slot. The other clamping station includes a second clamping slot formed on the prism carrier, and the other right-angle prism is placed vertically in the first clamping slot.
6. The right-angle prism bonding detection device according to claim 5, characterized in that: The loading platform also includes a first movable member and a second movable member arranged on the prism carrier, the first movable member and the second movable member are slidably connected to the prism carrier, the first card slot is formed on the first movable member, and the second card slot is formed on the second movable member.
7. The right-angle prism bonding detection device according to claim 6, characterized in that: The first movable member and the second movable member each include an X-axis movable slide and a Y-axis movable slide, the bottom of the X-axis movable slide is slidably connected to the prism carrier, the bottom of the Y-axis movable slide is slidably connected to the X-axis movable slide, and the sliding directions of the X-axis movable slide and the Y-axis movable slide are arranged perpendicular to each other along the horizontal direction.
8. The right-angle prism bonding detection device according to claim 1, characterized in that: The optical axis parallelism error detection component includes a relay lens, an eyepiece camera and a light source. The autocollimation front mirror, the relay lens and the eyepiece camera are connected in sequence, and the light source is installed in the relay lens.
9. The device for detecting the bonding of right-angle prisms according to claim 8, wherein: It also includes a display screen, which is electrically connected to the prism camera and the eyepiece camera.
10. The right-angle prism bonding detection device according to claim 9, characterized in that: There are two display screens, one of which is electrically connected to the prism camera, and the other is electrically connected to the eyepiece camera.