Rear axle punching waste treatment device
The design of the conveyor belt and material guide mechanism solves the problem of the punching machine needing to stop for waste cleaning, realizes the continuous collection and safe transportation of waste, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422730174.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the operation of an automated punching machine, the cleaning of the waste collection box requires machine downtime, which affects production efficiency. In addition, the fallen waste is difficult to clean, posing a safety hazard.
A rear axle punching waste processing device is designed. The waste is guided from one side of the collection box to the edge of the fence through a conveyor belt, and the waste is guided to the collection trough by a material guide mechanism to ensure the continuous operation of the punching machine. A combination of magnetic strips and rollers is used to prevent the waste from flying out or popping out.
The punching machine can be cleaned of waste without stopping, which improves production efficiency, ensures the continuity and safety of operations, and avoids waste splashing and ejection.
Smart Images

Figure CN223367963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rear axle punching waste processing, in particular to a rear axle punching waste processing device. Background Art
[0002] The rear axle is the rear driveshaft component of a vehicle's power transmission. It consists of two half-axles, enabling half-bridge differential motion. It also supports and connects the rear wheels.
[0003] The punching process required for the machining of automotive rear axle parts generates waste. To prevent this waste from falling to the ground and becoming difficult to clean up, a collection box is currently installed at the bottom of the punching machine. After a certain period of time, personnel remove the waste from the box for centralized disposal.
[0004] However, with the advancement of automation, punching machines now operate in conjunction with loading and unloading robots, eliminating the need for direct human intervention. Furthermore, to ensure personnel safety, fences and safety light barriers are installed at the edges of the operating area, prohibiting personnel from entering during operations. Consequently, personnel who wish to dispose of waste in the collection bin must stop the robot and punching machine before entering. This, however, impacts the punching machine's continuous operation and production efficiency. Furthermore, when personnel remove waste from the collection bin, it is likely to fall to the ground, often in flakes that are difficult to pick up. Utility Model Content
[0005] In response to the above-mentioned deficiencies in the prior art, the utility model provides a rear axle punching waste processing device, in which one side of the conveyor belt passes through a collection box to receive the fallen waste, and the other side is set to the edge of the fence, and the waste conveyed is collected through a collection trough at the bottom of the fence. Personnel can take out the collection trough at any time to transfer the waste without stopping the punching machine, thereby ensuring the continuity of the punching machine's operation and improving work efficiency.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a rear axle punching waste processing device, comprising a workbench, a punching machine and a collection box with a cavity, the workbench is arranged on the collection box, the punching machine is arranged on the workbench, a waste discharge port is arranged on the workbench corresponding to the punching position of the punching machine, a fence is arranged around the working area of the punching machine, a conveyor belt is horizontally penetrated at the center height of the collection box, the conveyor belt is supported on the ground by a mounting plate, one end of the conveyor belt passes through the cavity to the outside of the collection box, and the other end to the edge of the fence, and the conveyor belt is transported to the side close to the fence, a discharge port is provided on the side wall of the collection box corresponding to the conveyor belt exit position, a transport port is provided at the bottom of the fence, a collection trough is provided in the transport port and below the corresponding conveyor belt near one end of the fence; a material guide mechanism is provided between the mounting plates and corresponding to the position where the conveyor belt exits waste, and the material guide mechanism can guide the waste to fall into the collection trough.
[0007] Preferably, the material guiding mechanism includes a motor, a roller, a material guide plate and a plurality of magnetic strips. The roller is rotatably arranged between the mounting plates and one end is driven to rotate by a motor. The roller has the same transmission direction as the conveyor belt. The plurality of magnetic strips are designed along the axial direction of the roller and are evenly arranged on the side surface of the roller. The material guide plate is in the shape of a right-angled arc and is wrapped around the outside of the roller and the magnetic strip. One side of the material guide plate is horizontal and can receive the material falling from the conveyor belt, and the other side is vertical and faces the collection trough.
[0008] Preferably, the magnetic strip is arranged on a pad, and the pad is arranged on the roller by screws.
[0009] Preferably, the guide plate is made of 304 stainless steel.
[0010] Preferably, wheels are provided at the bottom of the collecting trough, and traction connection buckles are provided on the side walls corresponding to the outer side of the fence.
[0011] The utility model provides a rear axle punching waste processing device, which has the following beneficial effects:
[0012] 1. This utility model has one side of the conveyor belt pass through the collection box to receive the fallen waste, and the other side is set to the edge of the fence. The waste conveyed is collected by the collection trough at the bottom of the fence. The personnel can take out the collection trough at any time to transfer the waste without stopping the punching machine, ensuring the continuity of the punching machine operation and improving work efficiency.
[0013] 2. The material guiding mechanism of the utility model prevents the waste from being thrown out due to the inertia of the conveyor belt or prevents the waste from popping out of the collection trough after falling due to the large gravity. Specifically, the magnetic strips on the roller attract the magnetic waste on the guide plate to prevent the waste from flying out directly due to inertia, and guide it to descend to a certain height to reduce gravity and prevent it from popping out of the collection trough after falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front cross-sectional view of a rear axle punching waste processing device of the utility model;
[0015] Figure 2 It is a partial enlarged schematic diagram of the material guiding mechanism of the present invention.
[0016] In the figure: 1. Collection box; 2. Cavity; 3. Conveyor belt; 4. Discharge port; 5. Collection trough; 6. Roller; 7. Magnetic strip; 8. Wheel; 9. Traction connector; 10. Transport port; 11. Guide plate; 12. Mounting plate; 13. Fence; 14. Waste; 15. Waste discharge port; 16. Punching machine; 17. Workbench; 18. Pad; 19. Screw. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] like Figure 1-2As shown, a device for processing waste 14 punched by rear axle punching comprises a workbench 17, a punching machine 16 and a collection box 1 with a cavity 2, wherein the workbench 17 is arranged on the collection box 1, and the punching machine 16 is arranged on the workbench 17, and a waste material 14 discharge port is provided on the workbench 17 corresponding to the punching position of the punching machine 16, and a fence 13 is provided on the periphery of the working area of the punching machine 16, and a conveyor belt 3 is horizontally penetrated at the center height of the collection box 1, and the conveyor belt 3 is supported and arranged on the ground by a mounting plate 12, one end of the conveyor belt 3 passes through the cavity 2 to the outside of the collection box 1, and the other end reaches the edge of the fence 13, and the conveyor belt 3 is transported to the side close to the fence 13, and a discharge port 4 is provided on the side wall of the collection box 1 corresponding to the discharge position of the conveyor belt 3, and a transport port 10 is provided at the bottom of the fence 13, and a collection trough 5 is provided in the transport port 10 and below the end of the conveyor belt 3 close to the fence 13; the mounting plate 12 A material guiding mechanism is provided between and corresponding to the position where the conveyor belt 3 transmits waste 14, and the material guiding mechanism can guide the waste 14 to fall into the collecting trough 5; the material guiding mechanism includes a motor, a roller 6, a material guiding plate 11 and a plurality of magnetic strips 7, the roller 6 is rotatably provided between the mounting plates 12 and one end is driven to rotate by a motor, the roller 6 has the same transmission direction as the conveyor belt 3, and a plurality of magnetic strips 7 are designed along the axial direction of the roller 6 and are evenly provided on the side surface of the roller 6, the material guiding plate 11 is in the shape of a right-angled arc, wrapped around the outside of the roller 6 and the magnetic strip 7, one side of the material guiding plate 11 is horizontal and can receive the material falling from the conveyor belt 3, and the other side is vertical and faces the collecting trough 5; the magnetic strip 7 is provided on a pad 18, and the pad 18 is provided on the roller 6 by a screw 19; the material guiding plate 11 is made of 304 stainless steel; a wheel 8 is provided at the bottom of the collecting trough 5, and a traction connecting buckle 9 is provided on the side wall corresponding to the outside of the fence 13.
[0019] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process, which are as follows:
[0020] According to the instruction manual Figure 1-2It can be seen that when the present invention is in use, the waste 14 punched out by the punching machine 16 on the workbench 17 falls from the waste material discharge port 14 onto the conveyor belt 3 in the cavity 2 of the collection box 1. Since one end of the conveyor belt 3 passes through the cavity 2 to the outside of the collection box 1, and the other end is close to the fence 13, and a collecting trough 5 is provided at the position below the other end of the conveyor belt 3 at the transport port 10 at the bottom of the fence 13, the waste 14 on the conveyor belt 3 can be transferred from the cavity 2 to the collecting trough 5, and the collecting trough 5 can be moved out from the transport port 10. The present invention allows one side of the conveyor belt 3 to pass through the collection box 1 to receive the fallen waste 14, and the other side is set to the edge of the fence 13, and the transferred waste 14 is collected through the collecting trough 5 at the bottom of the fence 13. The personnel can take out the collecting trough 5 at any time to transfer the waste 14 without stopping the punching machine 16, thereby ensuring the continuity of the punching machine 16 and improving work efficiency. At the same time, a material guiding mechanism is provided between the mounting plates 12 and at the position corresponding to the waste 14 transmitted by the conveyor belt 3. The material guiding mechanism can guide the waste 14 to fall into the collecting trough 5, preventing the waste 14 from being thrown out due to the inertia of the conveyor belt 3 or preventing the waste 14 from popping out of the collecting trough 5 after falling due to the large gravity.
[0021] Among them, the material guiding mechanism includes a motor, a roller 6, a material guide plate 11 and multiple magnetic strips 7. The roller 6 is rotatably set between the mounting plates 12. The multiple magnetic strips 7 are designed along the axial direction of the roller 6 and are evenly arranged on the side surface of the roller 6. The material guide plate 11 is in a right-angled arc shape, wrapped around the outside of the roller 6 and the magnetic strip 7. One side of the material guide plate 11 is horizontal and can receive the material falling from the conveyor belt 3, and the other side is vertical and faces the collection trough 5. During operation, the roller 6 is driven to rotate by a motor, and the driving motor can be arranged outside the mounting plate 12. This connection relationship is well understood by those skilled in the art, and is not shown in the drawings of the specification. The roller 6 has the same transmission direction as the conveyor belt 3. The waste 14 dropped from the conveyor belt 3 is attracted by the magnet and adheres to the surface of the guide plate 11. As the magnetic strip 7 rotates following the roller 6, the waste 14 is attracted and moves along the surface of the guide plate 11, and moves to a vertical state, and slowly moves downward due to gravity and the attraction of the magnet. Since the magnet is designed to be spaced apart and the waste 14 is affected by gravity, the waste 14 will eventually get rid of the attraction and fall into the collection trough 5. The magnetic strip 7 attracts the magnetic waste 14 on the guide plate 11 to prevent the waste 14 from flying out directly due to inertia, and guides it to a certain height to reduce gravity and prevent it from popping out of the collection trough 5 after falling.
[0022] The magnetic strip 7 is arranged on a backing plate 18 , and the backing plate 18 is arranged on the roller 6 by screws 19 , which facilitates the disassembly and installation of the magnetic strip 7 and facilitates repair and maintenance.
[0023] The guide plate 11 is made of 304 stainless steel, which is non-magnetic or weakly magnetic and has a smooth surface, making it easy to guide the waste material 14 .
[0024] Among them, wheels 8 are provided at the bottom of the collecting trough 5, and traction connecting buckles 9 are provided on the side walls corresponding to the outer side of the fence 13, so as to facilitate personnel to transport the collecting trough 5.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for processing rear axle punching waste (14), comprising a workbench (17), a punching machine (16) and a collection box (1) with a cavity (2), wherein the workbench (17) is arranged on the collection box (1), the punching machine (16) is arranged on the workbench (17), a waste material (14) discharge port is arranged on the workbench (17) at a position corresponding to the punching position of the punching machine (16), and a fence (13) is arranged around the working area of the punching machine (16), characterized in that: A conveyor belt (3) is horizontally provided at the center height of the collection box (1), and the conveyor belt (3) is supported and provided on the ground through a mounting plate (12). One end of the conveyor belt (3) passes through the cavity (2) to the outside of the collection box (1), and the other end reaches the edge of the fence (13). The conveyor belt (3) is transported toward the side close to the fence (13). A discharge port (4) is provided on the side wall of the collection box (1) corresponding to the position where the conveyor belt (3) is discharged. A transport port (10) is provided at the bottom of the fence (13). A collection trough (5) is provided in the transport port (10) and below one end of the conveyor belt (3) close to the fence (13). A material guide mechanism is provided between the mounting plates (12) and corresponding to the position where the conveyor belt (3) discharges waste (14). The material guide mechanism can guide the waste (14) to fall into the collection trough (5).
2. A device for processing rear axle punching waste (14) according to claim 1, characterized in that: The material guide mechanism comprises a motor, a roller (6), a material guide plate (11) and a plurality of magnetic strips (7); the roller (6) is rotatably arranged between the mounting plates (12) and one end of the roller is driven to rotate by the motor; the roller (6) has the same transmission direction as the conveyor belt (3); the plurality of magnetic strips (7) are designed along the axial direction of the roller (6) and are evenly arranged on the side surface of the roller (6); the material guide plate (11) is in the shape of a right-angled arc and is wrapped around the outside of the roller (6) and the magnetic strips (7); one side of the material guide plate (11) is horizontal and can receive materials falling from the conveyor belt (3); the other side is vertical and faces the inside of the collection tank (5).
3. A device for processing rear axle punching waste (14) according to claim 2, characterized in that: The magnetic strip (7) is arranged on a backing plate (18), and the backing plate (18) is arranged on a roller (6) via screws (19).
4. A device for processing rear axle punching waste (14) according to claim 2, characterized in that: The material guide plate (11) is made of 304 stainless steel.
5. A device for processing rear axle punching waste (14) according to claim 1, characterized in that: The bottom of the collecting trough (5) is provided with wheels (8), and the side wall corresponding to the outer side of the fence (13) is provided with a traction connection buckle (9).
Citation Information
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