Cationic modification production and application device for improving dye utilization rate of cellulose dyeing

Abstract

The utility model relates to the technical field of cellulose fiber modification dyeing, in particular to a cation modification production application device for improving the dye utilization rate of cellulose dyeing, which comprises an independent space, a modification working solution mixing device, an alkali liquor supply device and a modifier supply device, each independent space internally comprises a modified material soaking device and refrigeration equipment, a feed port is formed in the modified material soaking device, the feed port of the modified material soaking device is communicated with a modified working solution mixing device, and the modified working solution mixing device is communicated with an alkali liquor supply device and a modifier supply device; a flow monitor and a feeding flow control valve are arranged between the modified material soaking device and the modified working solution mixing device, a modified material soaking device temperature detector and a liquid level monitor are arranged in the modified material soaking device, and a plurality of cloth guide rollers are further arranged in the modified material soaking device; according to the utility model, unnecessary reaction and loss in the cation modification working solution mixing process are reduced, and the utilization rate of a modifier in the cation modification process is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric modification and dyeing, in particular to a cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes. Background Art

[0002] Cellulose fibers are mainly divided into two categories: natural cellulose fibers and regenerated cellulose fibers. Natural fibers include plant fibers, animal fibers, and mineral fibers. Regenerated cellulose fibers use natural fibers as raw materials, which are chemically treated to form a textile solution and then reshaped into fibers. Cellulose fibers are widely used due to their soft feel, good moisture absorption, and good dyeing properties. However, the dyeing process has disadvantages such as low dye utilization and poor color fastness, resulting in large amounts of wastewater discharge. This is not only difficult and costly to treat, but also causes significant environmental pollution.

[0003] Cellulose fiber fabrics, represented by cotton, are extremely popular with consumers due to their outstanding comfort and have become the largest dye product used by printing and dyeing companies. However, during the dyeing process, large amounts of inorganic salts, such as sodium sulfate or table salt, must be added to the dye liquor to increase dye uptake. The resulting large amounts of salt and alkali discharge can cause serious soil and water salinization. This is due to the dye's lack of affinity for cellulose and the electrostatic repulsion between cellulose fibers and dyes, which limits dye uptake. Consequently, traditional cellulose fiber dyeing suffers from low utilization rates, heavy washing burdens, and high chromaticity and salinity in wastewater, all of which have adverse environmental impacts. Utility Model Content

[0004] In view of the problem that a large amount of inorganic salts are added in the existing cellulose fiber dyeing process, the actual utilization rate of cationic modifiers is low, and a large amount of salt and alkali emissions will cause serious water and soil salinization, the utility model provides a cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes. The temperature control device and the refrigeration device are used to control the temperature increase of the modification liquid during the cationic modification process, so that the modifier does not undergo hydrolysis and unnecessary reactions, thereby improving the utilization rate of the modifier in the cationic modification process, and also reducing the pollution emissions to water due to the decomposition of the modifier.

[0005] A cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes includes a separate space, a modified working liquid mixing device, an alkali solution supply device, and a modifier supply device. The separate space includes a modified soaking device and a refrigeration device; a feed port is provided in the modified soaking device, the feed port of the modified soaking device is connected to the modified working liquid mixing device, the modified working liquid mixing device is connected to the alkali solution supply device and the modifier supply device, a flow monitor and a feed flow control valve are provided between the modified soaking device and the modified working liquid mixing device, a modified soaking device temperature detector and a liquid level monitor are provided in the modified soaking device, and a plurality of cloth guide rollers are also provided inside the modified soaking device.

[0006] Furthermore, the feed inlets of the modified impregnation device are arranged on both sides of the cloth guide roller and at one end of the modified impregnation device.

[0007] Furthermore, the feed port is divided into a first feed port and a second feed port.

[0008] Furthermore, the first feed port is connected to the modified working liquid mixing device via a pipeline, and a first flow monitor and a first flow control valve are provided on the pipeline.

[0009] Furthermore, the second feed port is connected to the modified working liquid mixing device via a pipeline, and a second flow monitor and a second flow control valve are provided on the pipeline.

[0010] Furthermore, the cloth guide rollers are arranged in a staggered manner.

[0011] Furthermore, both the alkali solution supply device and the modifier supply device are equipped with refrigeration equipment.

[0012] Furthermore, the temperature detector and the feed flow control valve of the modified impregnation device are electrically connected to the PLC controller.

[0013] The beneficial effects of the present invention are:

[0014] The utility model provides a cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes. The modified impregnation device is placed in a separate temperature-controlled space. This separate space not only protects the modified impregnation device, but also can cool the fibers or fabrics that need to be modified to ensure the stability of the temperature in the modified impregnation device. The temperatures of the modified working liquid mixing device, the modifier supply device and the alkali solution supply device must be strictly controlled. The temperatures among these three parts should be controlled within 15°C. By controlling the temperature, unnecessary consumption and reaction of the modifier are controlled, so that the reaction of the modifier is carried out on the fibers or fabrics, thereby improving the utilization rate of the modifier and reducing the impact of unnecessary consumption and reaction of the modifier on sewage treatment and the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0016] Figure 1 It is a schematic structural diagram of a specific implementation method of the present utility model.

[0017] In the figure, 1-separate space, 2-temperature detector, 3-modified soaking device, 4-offset guide roller, 5-uniform hydraulic padder, 6-additional material spray pipe, 7-fixed guide roller, 8-modified soaking device temperature detector, 9-refrigeration equipment, 10-liquid level monitor, 11-main feed pipe opening, 12-main feed pipe, 13-additional material pipe, 14-main feed pipe flow monitor and flow control valve, 15-additional material flow monitor and flow control valve, 16-modified working liquid mixing tank, 17-mixing tank level meter, 18-mixing tank temperature detector, 19-cooling pipe, 20-paddle stirrer, 21-modifier supply device level meter, 22-modifier supply Storage tank, 23-paddle agitator 2, 24-modifier supply device temperature detector, 25-modifier supply device cooling pipe, 26-modifier supply flow monitor and flow control valve, 27-alkali solution supply device level gauge, 28-alkali solution supply storage tank, 29-paddle agitator 3, 30-alkali solution supply device temperature detector, 31-alkali solution supply device cooling pipe, 32-alkali solution supply flow monitor, 33-alkali solution pipeline and flow control valve, 34-second water supply pipeline and flow control valve, 35-modifier pipeline and flow control valve, 36-first water supply pipeline and flow control valve, 37-auxiliary agent pipeline and flow control valve, 38-PLC controller. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0019] Example 1

[0020] like Figure 1As shown, the utility model provides a cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes, including a separate space 1, a modified soaking device 3 and a refrigeration device 9 are arranged in the separate space, a temperature detector 2 and a fixed cloth guide roller 7 are arranged in the separate space 1, and a staggered cloth guide roller 4 is provided in the modified soaking device 3. The staggered cloth guide roller 4 is adapted to the modified soaking device, and the modified soaking device 3 is a semi-enclosed space. In order to better control the temperature of the modified soaking device 3, stainless steel is used to fill the larger spaces on both sides of the staggered cloth guide roller 4 so as to reduce the modified liquid in the soaking material; the modified soaking device 3 is provided with a staggered cloth guide roller 4. The staggered cloth guide roller 4 is adapted to the modified soaking device, and the modified soaking device 3 is a semi-enclosed space. In order to better control the temperature of the modified soaking device 3, stainless steel is used to fill the larger spaces on both sides of the staggered cloth guide roller 4 so as to reduce the modified liquid in the soaking material; A temperature detector 8 and a liquid level monitor 10 for the modified impregnation device are provided in the material device 3. The feed port of the modified impregnation device 3 is provided on both sides of the staggered cloth guide roller 4 and at one end of the modified impregnation device. The feed port is provided at two locations, namely the main feed pipe port 11 and the additional feed pipe port. The main feed pipe port 11 is connected to the modified working liquid mixing device through a pipeline. A main feed pipe flow monitor and a flow control valve 14 are provided on the main feed pipe 12. The additional material pipe port is connected to the modified working liquid mixing device through an additional material pipe 13. A additional material flow monitor and a flow control valve 15 are provided on the additional material spray pipe 6.

[0021] The modified working liquid mixing device includes a modified working liquid mixing tank 16, a cooling pipe 19, a mixing tank temperature detector 18, a mixing tank liquid level meter 17 and a paddle agitator 20. The modifier supply device includes a modifier supply storage tank 22. The modifier supply device is internally provided with a modifier supply device temperature detector 24, a modifier supply device liquid level meter 21 and a paddle agitator 23, a modifier supply device cooling pipe 25, and the modifier supply device is respectively connected to the modifier supply device cooling pipe 25, the modifier pipe and flow control valve 35, the first water supply pipe and flow control valve 36, and the auxiliary auxiliary agent pipe and flow control valve 37, and a modifier supply flow monitor and a flow control valve 26 are provided on the connecting pipe between the modifier supply device and the modified working liquid mixing device.

[0022] The alkali liquid supply device includes a material tank, an alkali liquid supply device cooling pipe 31, and an alkali liquid supply flow monitor 32. The alkali liquid supply device is internally provided with an alkali liquid supply device level meter 27, an alkali liquid supply storage tank 28, a paddle agitator 29, and an alkali liquid supply device temperature detector 30; the alkali liquid supply device is connected to the alkali liquid pipeline and flow control valve 33 and the second water supply pipeline and flow control valve 34; the flow monitor and the flow control valve are electrically connected to the PLC controller 38.

[0023] The specific workflow of this utility model is as follows:

[0024] First, the modifier, alkali solution and required auxiliary agents are diluted, and the temperature of the diluted liquid is controlled. The liquid with controlled temperature is added to the modified working liquid mixing device through the pipeline in the required proportion through the flow monitor and flow control valve, and stirred evenly. At the same time, the temperature is strictly monitored. The mixed modified working liquid is supplied to the modified soaking device 3 through the pipeline. The pipeline is divided into a main feed pipe 12 and an additional feed pipe 13 by a water diversion valve. The main feed pipe 12 and the additional feed pipe 13 are both equipped with a flow monitor and a flow control valve. The material pipe 12 adds the modified working fluid of the modified soaking device to the required liquid level. The fiber or fabric connected to the entire device guide is sequentially passed through the modified soaking device and the uniform hydraulic padder 5. As the fiber or fabric passes through the modified soaking device, the flow control valve of the additional material spray pipe 6 adds additional modified working fluid to the modified soaking device. The working fluid in the modified working fluid mixing device will add modifiers and alkali solution according to the set liquid level. The paddle stirrers in the modified working fluid mixing device, the modifier supply device, and the alkali solution supply device are always in operation. For ease of operation and control, the temperature detector, flow monitor, and flow control valve are connected to the same PLC control platform. The fiber or fabric soaked in the modified working fluid is rolled and stacked for modification or modified by high-temperature steaming. After the material is padded by this device, it is cold-stacked and steamed. The utilization rate of the modifier is high, and the utilization rate of the dye when the modified fiber or fabric is dyed is also high.

[0025] Although the present invention has been described in detail with reference to the accompanying drawings and in conjunction with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, persons of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and such modifications or substitutions shall fall within the scope of the present invention. Any changes or substitutions that can be easily conceived by persons skilled in the art within the technical scope disclosed in the present invention shall fall within the scope of protection of the present invention.

Claims

1. A cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes, characterized in that: It includes a separate space, a modified working liquid mixing device, an alkali solution supply device, and a modifier supply device; the separate space includes a modified soaking material device and a refrigeration device, a feed port is provided in the modified soaking material device, the feed port of the modified soaking material device is connected with the modified working liquid mixing device, the modified working liquid mixing device is connected with the alkali solution supply device and the modifier supply device, a flow monitor and a feed flow control valve are provided between the modified soaking material device and the modified working liquid mixing device, a modified soaking material device temperature detector and a liquid level monitor are provided in the modified soaking material device, and a plurality of cloth guide rollers are also provided inside the modified soaking material device.

2. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 1, characterized in that: The feed inlets of the modified impregnation device are arranged on both sides of the cloth guide roller and one end of the modified impregnation device.

3. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 2, characterized in that: The feed inlet is divided into a first feed inlet and a second feed inlet.

4. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 3, characterized in that: The first feed port is connected to the modified working liquid mixing device through a pipeline, and a first flow monitor and a first flow control valve are arranged on the pipeline.

5. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 3, characterized in that: The second feed port is connected to the modified working liquid mixing device through a pipeline, and a second flow monitor and a second flow control valve are provided on the pipeline.

6. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 1, characterized in that: The cloth guide rollers are staggered.

7. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 1, characterized in that: Both the alkali solution supply device and the modifier supply device are equipped with refrigeration equipment.

8. The cationic modification production and application device for improving the utilization rate of cellulose dyeing dyes according to claim 1, characterized in that: The temperature detector and feed flow control valve of the modified impregnation device are both electrically connected to the PLC controller.

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