Full-automatic concrete core sample processing forming machine

The design of a fully automatic concrete core sample processing and forming machine solves the problems of large footprint and limited cutting length of existing equipment, achieves efficient processing and stable fixation of multiple core samples, and improves processing efficiency and cost-effectiveness.

CN223431812UActive Publication Date: 2025-10-14HUNAN HUATIE ENG QUALITY TESTING CO LTD
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Patent Information

Application Number
CN202422670803.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-14
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing concrete core sample processing equipment occupies a large area, has limited cutting length, processes a small number of samples at a time, takes a long time, and the core samples are not firmly fixed.

Method used

A fully automatic concrete core sample processing and forming machine was designed, which includes a cutting and grinding assembly and a core sample fixing assembly. It adopts a cutting and grinding slide, a slide drive mechanism, a cutting and grinding shaft, a cutting and grinding blade and a core sample clamping frame, combined with a diamond grinding belt and a spray assembly to achieve automatic cutting and grinding. The distance of the clamping frame can be adjusted in various ways to fix the core sample.

Benefits of technology

It improves the processing efficiency of concrete core samples, reduces the floor space, simplifies the equipment structure, realizes the simultaneous processing of multiple core samples, reduces time and material costs, and has wide promotion value.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a full-automatic concrete core sample processing and forming machine, which belongs to the technical field of concrete core sample processing and forming and comprises a cutting and grinding component and a core sample fixing component. The cutting assembly comprises a rack I, a cutting and grinding sliding table, a sliding table driving mechanism, a cutting and grinding shaft, a cutting and grinding blade and a cutting and grinding shaft driving mechanism; the core sample fixing assembly comprises a rack II and a core sample clamping frame; the forming machine is novel simple equipment, and compared with a method that a cutting machine and a grinding machine are used in cooperation, the forming machine is easy to manufacture, low in material consumption, small in occupied area, capable of being suitable for machining long concrete core samples such as tunnel inverted arches and the like, capable of achieving machining of a plurality of concrete core samples at a time, capable of improving the machining efficiency of the concrete core samples and high in practicability. The method is convenient and fast, saves labor and time, is high in cost performance, and has wide popularization value.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of concrete core sample processing and molding, and specifically discloses a full-automatic concrete core sample processing and molding machine. BACKGROUND

[0002] The core sample of the engineering entity concrete needs to be processed to meet the test requirements, and the current concrete core sample processing and molding equipment uses a cutting machine and a grinding machine in cooperation, the two machines have a large floor area, the length of the cut core sample is limited, the number of one-time processing is small, the time consumption is long, and the core sample is not fixed firmly. INVENTION CONTENTS

[0003] The utility model provides a kind of full-automatic concrete core sample processing and molding machine, improve cutting machine and grinding machine cooperation and use floor area is relatively large, the length of the cut core sample is limited, the number of one-time processing is small, time consumption is long, and the technical problem that core sample is not fixed firmly.

[0004] The above-mentioned full-automatic concrete core sample processing and molding machine, including cutting and grinding assembly and core sample fixed assembly;Cutting and grinding assembly includes rack I, cutting and grinding sliding table, sliding table driving mechanism, cutting and grinding shaft, cutting and grinding blade and cutting and grinding shaft driving mechanism;Cutting and grinding sliding table is slidably connected with rack I, and is driven to slide along rack I by sliding table driving mechanism;Cutting and grinding shaft driving mechanism is installed on cutting and grinding sliding table;Cutting and grinding shaft is connected with cutting and grinding shaft driving mechanism, and is rotated by cutting and grinding shaft driving mechanism, the axis direction of cutting and grinding shaft is perpendicular to the sliding direction of cutting and grinding sliding table, and the both ends of cutting and grinding shaft are fixed with cutting and grinding blade;Both sides of cutting and grinding blade are provided with diamond grinding belt, and a plurality of diamond grinding belts are arranged from inside to outside with the center of the circle of cutting and grinding blade as the center;Core sample fixed assembly includes rack II and core sample clamping frame;Rack II includes core sample fixing frame that is symmetrically arranged on the both sides of rack I;A plurality of core sample clamping frames are sequentially arranged on each side core sample fixing frame along the sliding direction of cutting and grinding sliding table, and the core sample clamping frames on the both side core sample fixing frames are one-to-one corresponding;Each core sample clamping frame includes unilateral clamping frame I and unilateral clamping frame II;Unilateral clamping frame I includes arc-shaped clamping plate I and clamping plate frame I connected with arc-shaped clamping plate I and core sample fixing frame;Unilateral clamping frame II includes arc-shaped clamping plate II and clamping plate frame II connected with arc-shaped clamping plate II and core sample fixing frame;The concave arc surfaces of arc-shaped clamping plate I and arc-shaped clamping plate II are oppositely arranged, and form clamping space of concrete core sample;The distance between arc-shaped clamping plate I and arc-shaped clamping plate II is adjusted by clamping plate frame I and clamping plate frame II, and the specific adjustment mode includes the following three kinds.

[0005] The first mode: the clamping plate frame I is in sliding connection with the core sample fixing frame, and the clamping plate frame II is in fixed connection with the core sample fixing frame. The specific structure is that the core sample fixing frame is provided with a clamping plate frame sliding rail, the direction of the clamping plate frame sliding rail is parallel to the sliding direction of the cutting and grinding sliding table; the core sample fixing frames on the two sides are connected through a fixed cross beam; the clamping plate frame I is provided with a sliding groove I in sliding cooperation with the clamping plate frame sliding rail; the core sample fixing assembly further comprises a clamping plate frame driving mechanism I; the clamping plate frame driving mechanism I comprises a rotating rod and a plurality of connecting frames; each connecting frame comprises a vertical connecting beam, a horizontal connecting beam and a transition connecting beam; the horizontal connecting beam is fixed on the vertical connecting beam, and the beam bodies on the two sides of the vertical connecting beam are connected with the bottom ends of the two groups of transition connecting beams respectively; in the same connecting frame, the top ends of the transition connecting beams on the two sides of the vertical connecting beam are connected with the two groups of clamping plate frames I on the two core sample fixing frames corresponding to each other; the rotating rod comprises a threaded section and smooth sections arranged at both ends of the threaded section, the rotating rod penetrates through the fixed cross beam and the vertical connecting beams of the plurality of connecting frames, the threaded section is matched with the threaded holes of the vertical connecting beams, and the smooth sections are matched with the smooth holes of the fixed cross beam.

[0006] The second mode: the clamping plate frame I is in fixed connection with the core sample fixing frame, and the clamping plate frame II is in sliding connection with the core sample fixing frame. The specific structure is that the core sample fixing frame is provided with a clamping plate frame sliding rail, the direction of the clamping plate frame sliding rail is parallel to the sliding direction of the cutting and grinding sliding table; the clamping plate frame II is provided with a sliding groove II in sliding cooperation with the clamping plate frame sliding rail; the core sample fixing assembly further comprises a clamping plate frame driving mechanism II; the clamping plate frame driving mechanism II comprises a gear, a rack, a rack sliding rail and a rack driving piece; the rack sliding rail is fixed on the core sample fixing frame and is parallel to the clamping plate frame sliding rail; the rack is in sliding connection with the rack sliding rail and is driven to slide along the rack sliding rail by the rack driving piece; each clamping plate frame II is provided with a gear, and the gears are engaged with the rack.

[0007] The third way: the plywood frame I is slidably connected to the core sample fixing frame, and the plywood frame II is slidably connected to the core sample fixing frame. The specific structure is: a plywood frame slide rail is provided on the core sample fixing frame, and the direction of the plywood frame slide rail is parallel to the sliding direction of the cutting and grinding slide; the core sample fixing frames on both sides are connected by a fixed crossbeam; the plywood frame I is provided with a slide groove I that slides with the plywood frame slide rail; the core sample fixing assembly also includes a plywood frame driving mechanism I; the plywood frame driving mechanism I includes a rotating rod and a plurality of connecting frames; each connecting frame includes a vertical connecting beam, a horizontal connecting beam and a transition connecting beam; the horizontal connecting beam is fixed on the vertical connecting beam, and the beam bodies on both sides of the vertical connecting beam are respectively connected to the bottom ends of the two groups of transition connecting beams; in the same connecting frame, the top ends of the transition connecting beams on both sides of the vertical connecting beam are connected to the corresponding ones on the core sample fixing frames on both sides. Two groups of plywood frames I are connected; the rotating rod includes a threaded section and a smooth section arranged at both ends of the threaded section, the rotating rod passes through the fixed crossbeam and the vertical connecting beams of multiple connecting frames, the threaded section cooperates with the threaded hole of the vertical connecting beam, and the smooth section cooperates with the smooth hole of the fixed crossbeam; the plywood frame II is provided with a slide groove II that slides with the plywood frame slide rail; the core sample fixing assembly also includes a plywood frame driving mechanism II; the plywood frame driving mechanism II includes a gear, a rack, a rack slide rail and a rack driving component; the rack slide rail is fixed on the core sample fixing frame and is parallel to the plywood frame slide rail; the rack is slidably connected to the rack slide rail and is driven by the rack driving component to slide along the rack slide rail; each plywood frame II is installed with a gear, and the gear is meshed with the rack.

[0008] In the above-mentioned fully automatic concrete core sample processing and forming machine, the transition connecting beam includes a vertical beam and a horizontal beam connected vertically; the clamping frame driving mechanism I also includes a rotating handle or a rotating rod driving member connected to the rotating rod.

[0009] In the above-mentioned fully automatic concrete core sample processing and forming machine, the core sample clamping frames on each side of the core sample fixing frame are composed of two as a group to form a core sample clamping group, and multiple groups are arranged along the sliding direction of the cutting and grinding slide; the core sample clamping groups on the core sample fixing frames on both sides correspond to each other one by one; two plywood frame slide rails are provided on each side of the core sample fixing frame; in the connecting frame, two transition connecting beams are installed on the beam body on one side of the vertical connecting beam, and the top ends of the two transition connecting beams are arranged opposite to each other and are respectively connected to the two plywood frames I in the same core sample clamping group.

[0010] In the above-mentioned fully automatic concrete core sample processing and forming machine, the core sample clamping frames on each side of the core sample fixing frame are composed of two as a group to form a core sample clamping group, and multiple groups are arranged along the sliding direction of the cutting and grinding slide; the core sample clamping groups on the core sample fixing frames on both sides correspond to each other one by one; two plywood frame slides and rack slides are provided on each side of the core sample fixing frame; in the connecting frame, two transition connecting beams are installed on the beam body on one side of the vertical connecting beam, and the top ends of the two transition connecting beams are arranged opposite to each other and are respectively connected to the two plywood frames I in the same core sample clamping group.

[0011] The full-automatic concrete core sample processing and forming machine has the advantages that the slide rail is arranged on the frame I, the slide groove matched with the slide rail is arranged on the cutting and grinding slide table, two cutting and grinding blades are fixed at each end of the cutting and grinding shaft, and the cutting and grinding shaft driving mechanism comprises a double-output shaft motor.

[0012] The full-automatic concrete core sample processing and forming machine further comprises a spraying assembly, the spraying assembly comprises a spraying pipe, a spraying pipe support column and a water inlet pipe connected with the spraying pipe and a water source, the bottom end of the spraying pipe support column is fixed on the cutting and grinding slide table, the top end is connected with the spraying pipe, the spraying pipe is arranged above the cutting and grinding blades and is provided with spraying holes.

[0013] The full-automatic concrete core sample processing and forming machine further comprises a protection assembly, the protection assembly comprises a protection cover and a protection cover support arranged below the protection cover, the protection cover comprises a top plate and a side plate arranged below the top plate, the side plate is provided with a split door and a water inlet hole, the protection cover encloses the spraying pipe, and the water inlet pipe is connected with the spraying pipe through the water inlet hole.

[0014] Compared with the prior art, the full-automatic concrete core sample processing and forming machine has the advantages that:

[0015] The full-automatic concrete core sample processing and forming machine is a novel simple device, compared with the method of cooperating with a cutting machine and a grinding machine, the device is simple to manufacture, consumes less materials, occupies less floor space, can be applied to processing of long concrete core samples such as tunnel inverted arches, can realize processing of multiple concrete core samples at one time, can improve the processing efficiency of the concrete core samples, is convenient and fast, saves labor and time, has a high cost performance and wide popularization value. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0017] Figure 1 It is a structural schematic view of the full-automatic concrete core sample processing and forming machine;

[0018] Figure 2 It is an assembly drawing of the cutting and grinding assembly, the core sample fixing assembly and the spraying assembly;

[0019] Figure 3 It is an assembly drawing of the cutting and grinding assembly and the spraying assembly;

[0020] Figure 4 It is a structural schematic view of the core sample fixing assembly;

[0021] Figure 5 is Figure 4 enlarged view of part A;

[0022] Figure 6 is Figure 4 schematic view of another direction;

[0023] Figure 7 is Figure 6 enlarged view of part B.

[0024] In the figure: 1.1- frame I; 1.2- cutting and grinding slide; 1.3- cutting and grinding shaft; 1.4- cutting and grinding blade; 1.5- diamond grinding belt; 1.6- slide rail; 1.7- double output shaft motor;

[0025] 2.1- core sample fixing frame; 2.2- arc-shaped clamping plate I; 2.3- clamping plate frame I; 2.4- arc-shaped clamping plate II; 2.5- clamping plate frame II; 2.6- clamping plate frame slide rail; 2.7- fixed cross beam; 2.8- rotating rod; 2.9.1- vertical connecting beam; 2.9.2- horizontal connecting beam; 2.9.3- transition connecting beam; 2.10- rotating handle; 2.11- gear; 2.12- rack; 2.13- rack slide rail;

[0026] 3.1- spraying pipe; 3.2- spraying pipe support column;

[0027] 4.1- protective cover; 4.2- protective cover support; 4.3- double-leaf door; 4.4- water inlet hole;

[0028] 100- concrete core sample. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application, unless otherwise defined, and the technical terms or scientific terms used herein should be understood as the usual meanings by those skilled in the art in the field to which the present application belongs.

[0030] The terms "first", "second", and similar terms used in the utility model patent application specification and claims do not represent any order, quantity or importance, but are only used to distinguish different components, and the terms "comprise" or "include" and similar terms mean that the elements or objects appearing before the terms cover the elements or objects listed after the terms and their equivalents, without excluding other elements or objects. "In", "out", "up", "down", "far", "near", "front", "back" and the like are only used to represent relative positional relationships, which may change accordingly when the absolute position of the described object changes. The drawings in the disclosure are not strictly drawn to scale, and the specific size and quantity of each structure can be determined according to actual needs. The drawings described in the disclosure are only structural schematic diagrams.

[0031] Embodiment 1

[0032] The embodiment provides a full-automatic concrete core sample processing and forming machine, which comprises a cutting and grinding assembly, a core sample fixing assembly, a spraying assembly and a protection assembly.

[0033] The cutting and grinding assembly comprises a rack I 1.1, a cutting and grinding sliding table 1.2, a sliding table driving mechanism, a cutting and grinding shaft 1.3, a cutting and grinding blade 1.4 and a cutting and grinding shaft driving mechanism; the cutting and grinding sliding table 1.2 is in sliding fit with the rack I 1.1 and is driven to slide along the rack I 1.1 by the sliding table driving mechanism; the cutting and grinding shaft driving mechanism is installed on the cutting and grinding sliding table 1.2; the cutting and grinding shaft 1.3 is connected with the cutting and grinding shaft driving mechanism and is driven to rotate by the cutting and grinding shaft driving mechanism, the axis direction of the cutting and grinding shaft 1.3 is perpendicular to the sliding direction of the cutting and grinding sliding table 1.2, and the two ends of the cutting and grinding shaft 1.3 are fixed with the cutting and grinding blade 1.4; diamond grinding belts 1.5 are arranged on the two sides of the cutting and grinding blade 1.4, and the multiple diamond grinding belts 1.5 are arranged in sequence from inside to outside with the center of the cutting and grinding blade 1.4 as the center, so that the cutting and grinding of the concrete core sample 100 are realized.

[0034] In the cutting and grinding assembly, the rack I 1.1 is provided with a sliding table sliding rail 1.6; the cutting and grinding sliding table 1.2 is provided with a sliding table sliding groove matched with the sliding table sliding rail 1.6; the sliding table driving mechanism can adopt existing technologies such as telescopic cylinders, motor gear and rack assemblies and motor screw and nut assemblies; the cutting and grinding shaft driving mechanism comprises a double-output-shaft motor 1.7, and the cutting and grinding shaft 1.3 is divided into two sections and connected with the output shafts on the two sides of the double-output-shaft motor 1.7.

[0035] The core sample fixing assembly comprises a rack II and a core sample clamping frame; the rack II comprises core sample fixing frames 2.1 symmetrically arranged on both sides of the rack I; a plurality of core sample clamping frames are sequentially arranged on each core sample fixing frame 2.1 along the sliding direction of the cutting and grinding sliding table 1.2, and the core sample clamping frames on the two sides of the core sample fixing frame correspond to each other; each core sample clamping frame comprises a single clamping frame I and a single clamping frame II; the single clamping frame I comprises an arc-shaped clamping plate I 2.2 and a clamping plate frame I 2.3 connecting the arc-shaped clamping plate I 2.2 and the core sample fixing frame 2.1; the single clamping frame II comprises an arc-shaped clamping plate II 2.4 and a clamping plate frame II 2.5 connecting the arc-shaped clamping plate II 2.4 and the core sample fixing frame 2.1; the concave arcs of the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4 are arranged opposite to each other to form a clamping space for the concrete core sample 100; the distance between the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4 is adjusted by the clamping plate frame I 2.3 and the clamping plate frame II 2.5 so as to facilitate the loading and unloading of the concrete core sample 100. The spraying assembly comprises a spraying pipe 3.1, a spraying pipe support column 3.2 and a water inlet pipe connecting the spraying pipe 3.1 and a water source; the bottom end of the spraying pipe support column 3.2 is fixed on the cutting and grinding sliding table 1.2, and the top end is connected with the spraying pipe 3.1; the spraying pipe 3.1 is located above the cutting and grinding blade 1.4 and is provided with a spraying hole.

[0036] The protection assembly comprises a protective cover 4.1 and a protective cover support 4.2 supported below the protective cover 4.1; the protective cover 4.1 comprises a top plate and a side plate arranged below the top plate, and the side plate is provided with a split door 4.3 and a water inlet hole 4.4; the protective cover 4.1 encloses the spraying pipe 3.1, and the water inlet pipe is connected with the spraying pipe 3.1 through the water inlet hole 4.4.

[0037] The concrete core sample 100 is installed between the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4, the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4 are moved to clamp the concrete core sample 100, the sliding table driving mechanism, the double-output shaft motor 1.7 and the spraying assembly are started, the cutting and grinding sliding table 1.2 moves forward, the cutting and grinding blade 1.4 rotates to cut and grind the concrete core sample 100, and the spraying pipe 3.1 sprays water mist to reduce dust generated by cutting and grinding, and the protective cover 4.1 can effectively prevent dust from spreading outward and effectively prevent pollution of the environment.

[0038] Example 2

[0039] In this embodiment, two cutting and grinding blades 1.4 are fixed at each end of the cutting and grinding shaft 1.3, and the distance between the two cutting and grinding blades 1.4 is the length of the core sample to be obtained, so that the core sample can be formed at one time and the efficiency is high; the core sample clamping frames on each side core sample fixing frame 2.1 form a core sample clamping group in two, and multiple groups are arranged along the sliding direction of the cutting and grinding sliding table 1.2; the core sample clamping groups on the two side core sample fixing frames 2.1 correspond one by one. Each end of the concrete core sample 100 is fixed by two core sample clamping frames to ensure the stability of the concrete core sample 100 during cutting and grinding, and the cutting and grinding blade 1.4 cuts the concrete core sample 100 between the two core sample clamping frames.

[0040] Embodiment 3

[0041] In this embodiment, the clamping plate frame I 2.3 is slidingly connected with the core sample fixing frame 2.1, and the clamping plate frame II 2.5 is fixedly connected with the core sample fixing frame 2.1.

[0042] Specifically, the core sample fixing frame 2.1 is provided with a clamping plate frame sliding rail 2.6, and the direction of the clamping plate frame sliding rail 2.6 is parallel to the sliding direction of the cutting and grinding sliding table 1.2; the two side core sample fixing frames 2.1 are connected by a fixed cross beam 2.7; the clamping plate frame I 2.3 is provided with a sliding groove I which slidingly cooperates with the clamping plate frame sliding rail 2.6; the core sample fixing assembly further comprises a clamping plate frame driving mechanism I; the clamping plate frame driving mechanism I comprises a rotating rod 2.8 and a plurality of connecting frames; each connecting frame comprises a vertical connecting beam 2.9.1, a horizontal connecting beam 2.9.2 and a transition connecting beam 2.9.3; the horizontal connecting beam 2.9.2 is fixed on the vertical connecting beam 2.9.1, and the beam bodies on both sides of the vertical connecting beam 2.9.1 are connected with the bottom ends of two groups of transition connecting beams 2.9.3; in the same connecting frame, the top ends of the transition connecting beams 2.9.3 on both sides of the vertical connecting beam 2.9.1 are connected with two groups of clamping plate frames I 2.3 on the corresponding two side core sample fixing frames 2.1; the rotating rod 2.8 comprises a threaded section and smooth sections arranged at both ends of the threaded section, and the rotating rod 2.8 penetrates through the fixed cross beam 2.7 and the vertical connecting beams 2.9.1 of the plurality of connecting frames, the threaded section cooperates with the threaded holes of the vertical connecting beams 2.9.1, and the smooth sections cooperate with the smooth holes of the fixed cross beam 2.7.

[0043] By rotating the rotating rod 2.8, the plurality of connecting frames can be moved synchronously, so that the plurality of clamping plate frames I 2.3 on the two side core sample fixing frames 2.1 can be close to or away from the clamping plate frame II 2.5, that is, the distance between the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4 can be adjusted.

[0044] When each end of the concrete core sample 100 is fixed by two core sample clamping frames, two clamping frame sliding rails 2.6 are arranged on the corresponding each side core sample fixing frame 2.1; in the connecting frame, two transition connecting beams 2.9.3 are installed on the beam body on one side of the vertical connecting beam 2.9.1, and the top ends of the two transition connecting beams 2.9.3 are oppositely arranged and respectively connected with two clamping frame I 2.3 in the same core sample clamping group.

[0045] The transition connecting beam 2.9.3 comprises a vertical beam and a horizontal beam which are vertically connected; the vertical beam is connected with the horizontal connecting beam 2.9.2, and the horizontal beam is connected with the clamping frame I 2.3.

[0046] The clamping frame driving mechanism I further comprises a rotating handle 2.10 (adopting manual driving or linking motor driving) or a rotating rod driving member (such as a motor) connected with the rotating rod 2.8.

[0047] Embodiment 4

[0048] In this embodiment, the clamping frame I 2.3 is fixedly connected with the core sample fixing frame 2.1, and the clamping frame II 2.5 is slidingly connected with the core sample fixing frame 2.1.

[0049] Specifically, the core sample fixing frame 2.1 is provided with a clamping frame sliding rail 2.6, and the direction of the clamping frame sliding rail 2.6 is parallel to the sliding direction of the cutting and grinding sliding table 1.2; the clamping frame II 2.5 is provided with a sliding groove II which is slidingly matched with the clamping frame sliding rail 2.6; the core sample fixing assembly further comprises a clamping frame driving mechanism II; the clamping frame driving mechanism II comprises a gear 2.11, a rack 2.12, a rack sliding rail 2.13 and a rack driving member; the rack sliding rail 2.13 is fixed on the core sample fixing frame 2.1 and is parallel to the clamping frame sliding rail 2.6; the rack 2.12 is slidingly connected with the rack sliding rail 2.13 and is driven by the rack driving member to slide along the rack sliding rail 2.13; each clamping frame II 2.5 is provided with a gear 2.11, and the gear 2.11 is engaged with the rack 2.12.

[0050] The rack 2.12 is driven by the rack driving member to slide along the rack sliding rail 2.13, so that the gear 2.11 rotates and moves along the rack 2.12, thereby realizing that the plurality of clamping frame IIs 2.5 on the two side core sample fixing frames 2.1 are close to or away from the clamping frame I 2.3, that is, the distance between the arc-shaped clamping plate I 2.2 and the arc-shaped clamping plate II 2.4 can be adjusted. The rack driving member can adopt existing technologies such as a telescopic cylinder, a motor gear and rack assembly, and a motor screw and nut assembly.

[0051] When each end of the concrete core sample 100 is fixed by two core sample clamping frames, two clamping frame sliding rails 2.6 and rack sliding rails 2.13 are arranged on the corresponding each side core sample fixing frame 2.1.

[0052] Embodiment 5

[0053] In this embodiment, the clamping plate frame I 2.3 is in sliding connection with the core sample fixing frame 2.1, and the clamping plate frame II 2.5 is in sliding connection with the core sample fixing frame 2.1.

[0054] The clamping plate frame I 2.3 is in sliding connection with the core sample fixing frame 2.1, and the clamping plate frame II 2.5 is in sliding connection with the core sample fixing frame 2.1.

[0055] The clamping plate frame I 2.3 is in sliding connection with the core sample fixing frame 2.1, and the clamping plate frame II 2.5 is in sliding connection with the core sample fixing frame 2.1.

[0056] Embodiment 6

[0057] In this embodiment, the full-automatic concrete core sample processing and forming machine is mainly made of stainless steel material. Taking a concrete core sample 100 with a diameter of 10 cm and a length of 132 cm as an example, specific dimensions are provided.

[0058] The rack I 1.1 includes a top plate, a bottom plate, and a column connecting the top plate and the bottom plate, wherein the top plate is provided with two plates, the bottom plate has a length of 220 cm, a width of 22 cm, and a thickness of 4 cm, the column has a length of 5 cm, a width of 3 cm, and a height of 84 cm, the top plate has a length of 220 cm, a width of 5 cm, and a thickness of 3 cm, and the slide rail 1.6 has a side length of 1 cm and a length of 220 cm.

[0059] The cutting and grinding slide table 1.2 has a square shape with a side length of 20 cm and a thickness of 5 cm, and the slide groove has a side length of 1 cm.

[0060] The cutting and grinding shaft 1.3 has a diameter of 5 cm and a length of 114 cm.

[0061] The cutting and grinding blade 1.4 has a total of four pieces, each with a diameter of 60 cm, each piece of blade has a 1.2 cm wide diamond grinding flat belt 1.5 on each side, with a distance of 5 cm, and the distance between the blades is 10 cm.

[0062] The core sample fixing frame 2.1 includes a top plate, a bottom plate, and a stand plate connecting the top plate and the bottom plate, the bottom plate has a length of 150 cm, a width of 30 cm, and a thickness of 2 cm, the stand plate has a length of 30 cm, a thickness of 4 cm, and a height of 66 cm, and the top plate has a length of 150 cm, a width of 30 cm, and a thickness of 4 cm. The clamping plate frame slide rail 2.6 has a side length of 2 cm and a length of 150 cm.

[0063] The fixed cross beam 2.7 includes three groups of upper, middle and lower fixed cross beams. The lower fixed cross beam has a side length of 2 cm and a length of 70 cm, and the upper fixed cross beam and the middle fixed cross beam have a side length of 4 cm and a length of 70 cm.

[0064] The thickness of the arc-shaped clamping plate is 1 cm and the length is 8 cm.

[0065] The clamping plate frame comprises a sliding block, a support column and a crossbar, the sliding block is matched with the clamping plate frame sliding rail 2.6, the crossbar is connected with the arc-shaped clamping plate, and the support column connects the sliding block and the crossbar. The sliding block has a length of 3 cm, a width of 2 cm and a thickness of 3 cm, the support column has a side length of 2 cm and a height of 4.5 cm, and the crossbar has a side length of 1 cm and a length of 8 cm.

[0066] The length of the rotating rod 2.8 is 198 cm, and the diameter is 2 cm.

[0067] The vertical connecting beam 2.9.1 has a length of 3 cm, a width of 2 cm and a height of 9 cm, the horizontal connecting beam 2.9.2 has a side length of 2 cm and a length of 146 cm, and the transition connecting beam 2.9.3 has a side length of 2 cm, a length of 8 cm and a height of 14 cm.

[0068] The rotating handle 2.10 has a diameter of 2 cm and a length of 15 cm.

[0069] The gear 2.11 has a diameter of 1.2 cm and a thickness of 0.5 cm, and the gear shaft has a diameter of 0.5 cm and a length of 1 cm.

[0070] The rack 2.12 has a length of 150 cm, a width of 0.5 cm and a thickness of 0.32 cm.

[0071] The rack sliding rail 2.13 has a length of 170 cm, a width of 3 cm and a height of 2 cm.

[0072] The rack control switch has a side length of 2.5 cm and a thickness of 1 cm.

[0073] The spraying pipe 3.1 has a diameter of 6 cm and a length of 110 cm.

[0074] The spraying pipe support column 3.2 has a side length of 3 cm and a height of 40 cm.

[0075] The back baffle of the protective cover 4.1 has a length of 260 cm, a height of 50 cm and a thickness of 2 cm, the front baffle has a split door 4.3, the handle of the split door 4.3 has a side length of 5 cm and a length of 20 cm, and the side baffles on both sides have a length of 136 cm, a height of 50 cm and a thickness of 2 cm, and one of the side baffles has a water inlet hole with a diameter of 10 cm.

[0076] The protective cover support 4.2 has a side length of 5 cm and a height of 96 cm.

[0077] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A fully automatic concrete core sample processing and forming machine, characterized in that: Including cutting and grinding components and core sample fixing components; The cutting and grinding assembly includes a frame I, a cutting and grinding slide, a slide drive mechanism, a cutting and grinding shaft, a cutting and grinding blade and a cutting and grinding shaft drive mechanism; The cutting and grinding slide is in sliding cooperation with the frame I and is driven by the slide drive mechanism to slide along the frame I; The cutting and grinding shaft driving mechanism is mounted on the cutting and grinding slide; The cutting and grinding shaft is connected to the cutting and grinding shaft driving mechanism and is driven to rotate by the cutting and grinding shaft driving mechanism. The axis direction of the cutting and grinding shaft is perpendicular to the sliding direction of the cutting and grinding slide. Cutting and grinding blades are fixed at both ends of the cutting and grinding shaft. Diamond grinding belts are provided on both sides of the cutting and grinding blade, and multiple circles of diamond grinding belts are arranged in sequence from the inside to the outside with the center of the cutting and grinding blade as the center; The core sample fixing assembly includes a frame II and a core sample clamping frame; The frame II includes core sample fixing frames symmetrically arranged on both sides of the frame I; A plurality of core sample clamping frames are sequentially arranged on each side of the core sample fixing frame along the sliding direction of the cutting and grinding slide, and the core sample clamping frames on the core sample fixing frames on both sides correspond to each other one by one; Each core sample clamping frame includes a single-side clamping frame I and a single-side clamping frame II; The single-sided clamping frame I includes an arc-shaped clamping plate I and a clamping plate frame I connecting the arc-shaped clamping plate I and the core sample fixing frame; The single-sided clamping frame II includes an arc-shaped clamping plate II and a clamping plate frame II connecting the arc-shaped clamping plate II and the core sample fixing frame; The concave surfaces of the arc-shaped clamping plate I and the arc-shaped clamping plate II are arranged opposite to each other to form a clamping space for the concrete core sample; The distance between the arc-shaped splint I and the arc-shaped splint II is adjusted by the splint frame I and the splint frame II.

2. The fully automatic concrete core sample processing and forming machine according to claim 1, characterized in that: The core sample fixing frame is provided with a clamping plate frame slide rail, and the direction of the clamping plate frame slide rail is parallel to the sliding direction of the cutting and grinding slide; The core sample fixing frames on both sides are connected by a fixed crossbeam; The clamping plate frame I is provided with a slide groove I which is slidably matched with the clamping plate frame slide rail; The core sample fixing assembly further includes a clamping plate frame driving mechanism I; The clamping frame driving mechanism I includes a rotating rod and a plurality of connecting frames; Each connecting frame includes a vertical connecting beam, a horizontal connecting beam and a transition connecting beam; The horizontal connecting beam is fixed on the vertical connecting beam, and the beam bodies on both sides of the vertical connecting beam are respectively connected to the bottom ends of the two groups of transition connecting beams; In the same connecting frame, the top ends of the transition connecting beams on both sides of the vertical connecting beam are connected to the two corresponding sets of clamping frame I on the core sample fixing frames on both sides; The rotating rod includes a threaded section and smooth sections arranged at both ends of the threaded section. The rotating rod passes through the fixed crossbeam and the vertical connecting beams of the multiple connecting frames. The threaded section cooperates with the threaded holes of the vertical connecting beams, and the smooth section cooperates with the smooth holes of the fixed crossbeams. The splint frame II is fixedly connected to the core sample fixing frame.

3. The fully automatic concrete core sample processing and forming machine according to claim 1, characterized in that: The clamping plate frame I is fixedly connected to the core sample fixing frame; The core sample fixing frame is provided with a clamping plate frame slide rail, and the direction of the clamping plate frame slide rail is parallel to the sliding direction of the cutting and grinding slide; The clamping plate frame II is provided with a slide groove II that slides with the clamping plate frame slide rail; The core sample fixing assembly further includes a clamping plate frame driving mechanism II; The clamping frame driving mechanism II includes a gear, a rack, a rack slide rail and a rack driving member; The rack slide is fixed on the core sample fixing frame and is parallel to the clamping plate frame slide; The rack is slidably connected to the rack slide rail and is driven by the rack driving member to slide along the rack slide rail; A gear is installed on each clamping plate frame II, and the gear is engaged with the rack.

4. The fully automatic concrete core sample processing and forming machine according to claim 1, characterized in that: The core sample fixing frame is provided with a clamping plate frame slide rail, and the direction of the clamping plate frame slide rail is parallel to the sliding direction of the cutting and grinding slide; The core sample fixing frames on both sides are connected by a fixed crossbeam; The clamping plate frame I is provided with a slide groove I which is slidably matched with the clamping plate frame slide rail; The core sample fixing assembly further includes a clamping plate frame driving mechanism I; The clamping frame driving mechanism I includes a rotating rod and a plurality of connecting frames; Each connecting frame includes a vertical connecting beam, a horizontal connecting beam and a transition connecting beam; The horizontal connecting beam is fixed on the vertical connecting beam, and the beam bodies on both sides of the vertical connecting beam are respectively connected to the bottom ends of the two groups of transition connecting beams; In the same connecting frame, the top ends of the transition connecting beams on both sides of the vertical connecting beam are connected to the two corresponding sets of clamping frame I on the core sample fixing frames on both sides; The rotating rod includes a threaded section and smooth sections arranged at both ends of the threaded section. The rotating rod passes through the fixed crossbeam and the vertical connecting beams of the multiple connecting frames. The threaded section cooperates with the threaded holes of the vertical connecting beams, and the smooth section cooperates with the smooth holes of the fixed crossbeams. The clamping plate frame II is provided with a slide groove II that slides with the clamping plate frame slide rail; The core sample fixing assembly further includes a clamping plate frame driving mechanism II; The clamping frame driving mechanism II includes a gear, a rack, a rack slide rail and a rack driving member; The rack slide is fixed on the core sample fixing frame and is parallel to the clamping plate frame slide; The rack is slidably connected to the rack slide rail and is driven by the rack driving member to slide along the rack slide rail; A gear is installed on each clamping plate frame II, and the gear is engaged with the rack.

5. The fully automatic concrete core sample processing and forming machine according to claim 2 or 4, characterized in that: The transition connecting beam includes a vertical beam and a horizontal beam connected vertically; The clamping plate frame driving mechanism I also includes a rotating handle or a rotating rod driving member connected to the rotating rod.

6. The fully automatic concrete core sample processing and forming machine according to claim 5, characterized in that: The core sample clamping frames on each side of the core sample fixing frame are grouped into two to form a core sample clamping group, and multiple groups are arranged along the sliding direction of the cutting and grinding slide; The core sample clamping groups on the core sample fixing frames on both sides correspond one to one; Two plywood rack slide rails are provided on each side of the core sample fixing frame; In the connecting frame, two transition connecting beams are installed on the beam body located on one side of the vertical connecting beam, and the top ends of the two transition connecting beams are arranged opposite to each other and are respectively connected to two clamping plate frames I in the same core sample clamping group.

7. The fully automatic concrete core sample processing and forming machine according to claim 2 or 4, characterized in that: The core sample clamping frames on each side of the core sample fixing frame are grouped into two to form a core sample clamping group, and multiple groups are arranged along the sliding direction of the cutting and grinding slide; The core sample clamping groups on the core sample fixing frames on both sides correspond one to one; Two plywood frame slides and a rack slide are provided on each side of the core sample fixing frame; In the connecting frame, two transition connecting beams are installed on the beam body located on one side of the vertical connecting beam, and the top ends of the two transition connecting beams are arranged opposite to each other and are respectively connected to two clamping plate frames I in the same core sample clamping group.

8. The fully automatic concrete core sample processing and forming machine according to claim 1, characterized in that: The frame I is provided with a slide rail; The cutting and grinding slide is provided with a slide groove that cooperates with the slide rail; Two cutting blades are fixed to each end of the cutting and grinding shaft; The cutting and grinding spindle drive mechanism includes a dual-output shaft motor.

9. The fully automatic concrete core sample processing and forming machine according to claim 1 or 8, characterized in that: Also included is a spray assembly; The spray assembly includes a spray pipe, a spray pipe support column, and a water inlet pipe connecting the spray pipe and a water source; The bottom end of the spray pipe support column is fixed on the cutting and grinding slide, and the top end is connected to the spray pipe; The spray pipe is located above the cutting and grinding blade and is provided with a spray hole.

10. The fully automatic concrete core sample processing and forming machine according to claim 9, characterized in that: Also includes protection components; The protective assembly includes a protective cover and a protective cover support supported below the protective cover; The protective cover includes a top plate and a side plate arranged below the top plate, and the side plate is provided with a double door and a water inlet; The protective cover encloses the spray pipe, and the water inlet pipe passes through the water inlet hole and is connected with the spray pipe.