Electrostatic powder spraying device

By setting up a cleaning and air-drying unit in the electrostatic powder spraying device, the safety hazards and high maintenance costs of the electrostatic powder spraying equipment are solved, and better powder adhesion effect and spraying uniformity are achieved.

CN223440217UActive Publication Date: 2025-10-17ZHEJIANG RUILI ELECTROMECHANICAL EQUIP CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202422771026.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-17
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing electrostatic powder spraying equipment has safety risks, high maintenance costs, and the spraying effect is affected by dust and stains on the surface of the object.

Method used

An electrostatic powder spraying device consisting of a cleaning box and a spraying box was designed. Objects were suspended by pneumatic telescopic columns, dust and stains were removed by a cleaning brush in the cleaning component, and the surface of the object was dried by an air drying unit. The nozzle of the spraying component could be adjusted to improve the adhesion effect of the electrostatic powder.

Benefits of technology

It effectively removes dust and stains on the surface of objects, improves the adhesion effect of electrostatic powder, makes spraying more uniform and efficient, and reduces safety hazards and maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223440217U_ABST
    Figure CN223440217U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of electrostatic powder spraying, and particularly relates to an electrostatic powder spraying device. Comprising a cleaning box and a spraying box and further comprises a conveying rail, and the conveying rail sequentially penetrates through the cleaning box and the spraying box; the first sliding block is movably arranged on the conveying rail; the first supporting frame is fixedly arranged on the first sliding block; the air pressure telescopic columns are symmetrically arranged on the first supporting frame, and the output ends of the two air pressure telescopic columns are symmetrically arranged; the cleaning assembly is arranged in the cleaning box; and the spraying assembly is arranged in the spraying box. The pneumatic telescopic column hangs an object through the output end, the conveying rail drives the object to enter the cleaning box, the cleaning assembly cleans the surface of the object, the conveying rail drives the object to enter the spraying box after cleaning is completed, and the spraying assembly conducts electrostatic powder spraying on the object. Dust and stains on the surface of an object are cleaned, and electrostatic powder attachment is better achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to electrostatic powder spraying technical field, especially a kind of electrostatic powder spraying device. BACKGROUND

[0002] Traditional liquid spraying is gradually eliminated due to its serious environmental pollution, and electrostatic powder spraying is widely concerned due to its high efficiency and environmental protection. However, the existing electrostatic powder spraying equipment still has some deficiencies, which limits its wider popularization and use. At present, the common electrostatic powder spraying methods on the market mainly include high-pressure spray gun method and friction charging method. The high-pressure spray gun method generates an electrostatic field by applying high voltage to the spray gun, so that the powder is charged and attracted to the surface of the object to be sprayed. The friction charging method makes the powder collide with the pipe wall during powder conveying to obtain charge. These two methods have advantages and disadvantages. The former has a faster spraying speed but is prone to powder scattering and waste. The latter can reduce dust flying but requires high precision equipment and is relatively expensive. In summary, although various electrostatic powder spraying technologies and related products have been introduced on the market, there are still many challenges in practical application. On the one hand, the high-pressure spray gun method uses high working voltage, which has certain hidden dangers in safety and stability. On the other hand, although the friction charging method can reduce energy consumption to a certain extent, it relies on precise mechanical structures to charge the powder, which increases maintenance difficulty and production cost of enterprises, and is not conducive to achieving environmental protection goals. The existing technology does not clean the surface of the sprayed object, which affects the spraying effect of the electrostatic powder due to dust or stains on the surface of the object during spraying. SUMMARY

[0003] The utility model aims at the above-mentioned technical problems, provides a kind of electrostatic powder spraying device, the surface of the sprayed object is cleaned, so that better electrostatic powder adhesion effect is achieved during spraying.

[0004] Therefore, the utility model provides a kind of electrostatic powder spraying device including cleaning tank and spraying tank, also includes transport track, the transport track is sequentially worn in cleaning tank and spraying tank;First sliding block, the first sliding block is movably arranged on transport track;First support frame, the first support frame is fixedly arranged on first sliding block;Pneumatic telescopic column, the pneumatic telescopic column is symmetrically arranged on first support frame, and two pneumatic telescopic column output ends are symmetrically arranged;Cleaning assembly, the cleaning assembly is arranged in cleaning tank;Spraying assembly, the spraying assembly is arranged in spraying tank.

[0005] In the technical solution, the air pressure telescopic column holds the object through the output end, the object is brought into the cleaning box through the transportation rail, the cleaning assembly cleans the surface of the object, and after cleaning, the object is brought into the spraying box through the transportation rail, and the spraying assembly electrostatically sprays the object. Dust and stains on the surface of the object are cleaned to better achieve electrostatic powder adhesion.

[0006] In the above technical solution, further, the cleaning assembly comprises a cleaning unit and a air-drying unit, the cleaning unit cleans the object, and the air-drying unit air-dries the object.

[0007] In the technical solution, the cleaning unit cleans the object, removes dust and stains on the surface of the object, and after cleaning, the object is air-dried by the air-drying assembly, and the water stains on the surface of the object are blown away to achieve the effect of air-drying. After the dust and stains on the surface of the object are cleaned, the electrostatic powder is better adhered to the surface of the object.

[0008] In the above technical solution, further, the cleaning unit comprises a first motor, the first motor is connected with a first cleaning brush, the first cleaning brush is rotatably arranged in the cleaning box, the first cleaning brush is symmetrically provided with a second cleaning brush, and the second cleaning brush is arranged in the cleaning box.

[0009] In the above technical solution, further, the first motor is fixedly arranged at the top of the cleaning box, the first motor is connected with a first transmission rod, the first transmission rod penetrates through the top of the cleaning box and is coaxially connected with the first cleaning brush, the first transmission rod is coaxially fixedly provided with a first pulley, the first pulley is connected with a second pulley through a first belt, the second pulley is coaxially fixedly provided with a second transmission rod, the second transmission rod penetrates through the top of the cleaning box and is coaxially connected with the second transmission rod, and the second transmission rod is coaxially connected with the second cleaning brush.

[0010] In the technical solution, the first motor drives the first cleaning brush to rotate, and the first pulley, the first belt and the second pulley drive the second cleaning brush to rotate. The object suspended on the transportation rail passes between the first cleaning brush and the second cleaning brush, and the rapid rotation of the first cleaning brush and the second cleaning brush cleans the dust and stains on the surface of the object.

[0011] In the above technical solution, further, the air-drying unit comprises a support frame, the support frame is symmetrically arranged in the cleaning box, a blower is fixedly arranged on the support frame, and the air outlet of the blower is provided with an air outlet pipe.

[0012] In the technical solution, when the object is cleaned, the blower starts to work and blows air to the two sides of the object. The air outlet pipe has two air outlets, so that the air blown by the blower quickly air-dries the object.

[0013] In the above technical scheme, further, the spraying assembly comprises a fixed plate, the fixed plate is arranged on the bottom wall of the spraying box, the fixed plate is vertically provided with a first mounting plate, the first mounting plate is provided with a second motor, the output end of the second motor is coaxially fixedly provided with a third pulley, the third pulley is connected with a fourth pulley through a second belt, the fourth pulley is connected with a lifting unit, the lifting unit adjusts the height of a support unit, and the support unit fixes the nozzle.

[0014] In the technical scheme, the first installation not only provides a mounting position for the second motor, but also protects the second motor; the second motor drives the lifting unit to move up and down through the third pulley, the second belt and the fourth pulley, and the support unit connected with the lifting unit carries the nozzle to move up and down. In the spraying process, the nozzle moves up and down, and the object is uniformly sprayed.

[0015] In the above technical scheme, further, the lifting unit comprises a mounting frame, a first screw rod is arranged in the mounting frame, one end of the first screw rod penetrates out of the top of the mounting frame and is coaxially connected to the fourth pulley, a second sliding block is screw-connected to the first screw rod, a limiting plate is arranged on the second sliding block, the limiting plate is fixedly arranged on the mounting frame, and the support unit is arranged on the second sliding block.

[0016] In the technical scheme, the second motor drives the first screw rod to rotate, so that the first sliding block moves up and down on the first screw rod, and the first sliding block drives the support unit to move up and down. The limiting plate not only limits the up-and-down movement of the first sliding block, but also protects the first sliding block.

[0017] In the above technical scheme, further, the support unit comprises a first support rod, one end of the first support rod is arranged on the first sliding block, and the other end of the first support rod is provided with a second fixed block, a second support rod is fixedly arranged on the second fixed block, a third fixed block is arranged on the second support rod, a third support rod is fixedly arranged on the third fixed block, and a nozzle is fixedly arranged on the third support rod.

[0018] In the technical scheme, the second fixed block is detachably fixed on the first support rod and can be adjusted by a person on the first support rod. The second support rod is L-shaped, so that the third fixed block can rotate in the horizontal direction, and the nozzle can be manually rotated on the third support rod. The nozzle is manually adjusted on the support unit, different adjustments are made for different objects, and the electrostatic powder is better attached in the spraying process.

[0019] The beneficial effects of the utility model are as follows:

[0020] 1. By setting the cleaning assembly, the object hanging on the transport rail passes between the first cleaning brush and the second cleaning brush, the rapid rotation of the first cleaning brush and the second cleaning brush cleans the surface dust and stains of the object.

[0021] 2. By setting the air-drying assembly, when the object is cleaned, the blower starts to work, blows the object on both sides, and the air outlet pipe has two air outlets, so that the air blown by the blower can quickly dry the object.

[0022] 3. By setting the support unit, the nozzle is manually adjusted on the support unit, different objects are adjusted differently, and the electrostatic powder is better attached in the spraying process. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic diagram of the utility model;

[0024] Figure 2 is Figure 1 enlarged schematic diagram of A in

[0025] Figure 3 is a cleaning box sectional view structure schematic diagram;

[0026] Figure 4 is a spraying box structure schematic diagram;

[0027] Figure 5 is a spraying assembly limit plate structure diagram;

[0028] Figure 6 is a spraying assembly structure schematic diagram.

[0029] The marks in the figure are:

[0030] 1, transport rail; 2, cleaning box; 3, spraying box; 4, first motor; 5, cleaning assembly; 6, spraying assembly; 7, first sliding block; 8, first support frame; 9, pneumatic telescopic column; 10, first pulley; 11, first transmission rod; 12, first cleaning brush; 13, first belt; 14, second pulley; 15, second transmission rod; 16, second cleaning brush; 17, fixed frame; 18, blower; 19, air outlet pipe; 20, fixed plate; 21, first mounting plate; 22, third pulley; 23, second belt; 24, fourth pulley; 25, lifting unit; 26, support unit; 27, nozzle; 28, second motor; 29, mounting frame; 30, first screw; 31, second sliding block; 32, first support rod; 33, second fixed block; 34, second support rod; 35, third fixed block; 36, third support rod; 37, limit plate. DETAILED DESCRIPTION

[0031] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0032] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0033] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0034] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0035] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0036] Example 1:

[0037] This embodiment provides an electrostatic powder spraying device, such as Figure 1 As shown, the apparatus includes a cleaning box and a spray box 3, as well as a transport rail 1, which is sequentially arranged through the cleaning box 2 and the spray box 3; a first slider 7, which is movably mounted on the transport rail 1; a first support frame 8, which is fixedly mounted on the first slider 7; a pneumatic telescopic column 9, which is symmetrically mounted on the first support frame 8, with the output ends of the two pneumatic telescopic columns 9 symmetrically arranged; a cleaning assembly 5, which is mounted within the cleaning box; and a spray assembly 6, which is mounted within the spray box 3. The pneumatic telescopic column 9 holds an object at its output end, and then carries the object via the transport rail 1 into the cleaning box, where the cleaning assembly 5 cleans the object's surface. After cleaning, the transport rail 1 carries the object into the spray box 3, where the spray assembly 6 applies electrostatic powder spraying to the object. This removes dust and stains from the object's surface, ensuring better electrostatic powder adhesion.

[0038] like Figure 1 As shown, the cleaning assembly 5 includes a cleaning unit and an air-drying unit. The cleaning unit cleans the object, removing dust and dirt from the object's surface. After cleaning, the object is air-dried by the air-drying unit, which blows away any water stains on the object's surface. After the dust and dirt on the object's surface are removed, the electrostatic powder adheres more effectively to the object's surface.

[0039] like Figure 3As shown, the cleaning unit includes a first motor 4, the first motor 4 is connected with a first cleaning brush 12, the first cleaning brush 12 is rotatably arranged in the cleaning box 2, the first cleaning brush 12 is symmetrically provided with a second cleaning brush 16, the second cleaning brush 16 is arranged in the cleaning box 2. The first motor 4 is fixedly arranged on the top of the cleaning box 2, the output end of the first motor 4 is connected with a first transmission rod 11, the first transmission rod 11 passes through the top of the cleaning box 2 and is coaxially connected with the first cleaning brush 12, the first transmission rod 11 is coaxially fixedly provided with a first pulley 10, the first pulley 10 is connected with a second pulley 14 through a first belt 13, the second pulley 14 is coaxially fixedly provided with a second transmission rod 15, the second transmission rod 15 passes through the top of the cleaning box 2 and is coaxially connected with the second transmission rod 15, the second transmission rod 15 is coaxially connected with the second cleaning brush 16. The first motor 4 drives the first cleaning brush 12 to rotate, and the second cleaning brush is driven to rotate through the first pulley 10, the first belt 13 and the second pulley 14. The objects suspended on the transport rail 1 pass between the first cleaning brush and the second cleaning brush, and the rapid rotation of the first cleaning brush and the second cleaning brush cleans the surface dust and stains of the objects.

[0040] As shown in the figure, Figure 4 The air drying unit includes a support frame, the fixed frame 17 is symmetrically arranged in the cleaning box, the fixed frame 17 is fixedly provided with a blower 18, and the air outlet of the blower 18 is provided with an air outlet pipe 19. When the objects are cleaned, the blower 18 starts to work and blows air to the two sides of the objects. The air outlet pipe 19 has two air outlets, so that the air blown by the blower 18 can quickly dry the objects.

[0041] As shown in the figure, Figure 5 The spraying assembly 6 includes a fixed plate 20 arranged on the bottom wall of the spraying box 3, the fixed plate 20 is vertically provided with a first mounting plate 21, the first mounting plate 21 is provided with a second motor 28, the output end of the second motor 28 is coaxially fixedly provided with a third pulley 22, the third pulley 22 is connected with a fourth pulley 24 through a second belt 23, the fourth pulley 24 is connected with a lifting unit 25, the lifting unit 25 adjusts the height of a support unit 26, and the support unit 26 fixes a spray head 27. The first mounting not only provides a mounting position for the second motor 28, but also protects the second motor 28. The second motor 28 drives the lifting unit 25 to displace vertically through the third pulley 22, the second belt 23 and the fourth pulley 24, and the support unit 26 carries the spray head 27 to realize vertical displacement. During spraying, the spray head 27 vertically displaces, and the objects are uniformly sprayed.

[0042] As shown in the figure, Figure 5As shown, the lifting unit 25 includes a mounting frame 29, a first screw rod 30 is arranged in the mounting frame 29, one end of the first screw rod 30 penetrates the mounting frame 29 and is connected to the fourth pulley 24 coaxially, a second sliding block 31 is screw-connected on the first screw rod 30, a limiting plate 37 is arranged on the second sliding block 31, the limiting plate 37 is fixedly arranged on the mounting frame 29, and the support unit 26 is arranged on the second sliding block 31. The second motor 28 drives the first screw rod 30 to rotate, so that the first sliding block 7 is displaced up and down on the first screw rod 30, and the first sliding block 7 drives the support unit to be displaced up and down. The limiting plate 37 not only limits the displacement of the first sliding block 7 up and down, but also protects the first sliding block 7.

[0043] As shown in the drawings, Figures 5-6 As shown, the support unit 26 includes a first support rod 32, one end of the first support rod 32 is arranged on the first sliding block 7, and the other end is provided with a second fixed block 33, a second support rod 34 is fixedly arranged on the second fixed block 33, a third fixed block 35 is arranged on the second support rod 34, a third support rod 36 is fixedly arranged on the third fixed block 35, and the spray head 27 is fixedly arranged on the third support rod 36. The second fixed block 33 is detachably fixed on the first support rod 32, and the second fixed block 33 is adjusted on the first support rod 32 by human. The second support rod 34 is L-shaped, so that the third fixed block 35 can be rotated in the horizontal direction, and the spray head 27 can be manually rotated on the third support rod 36. The spray head 27 is adjusted and displaced on the support unit 26, different adjustments are made on different objects, and the electrostatic powder is better attached in the spraying process.

[0044] The embodiments of the present application are described above in combination with the drawings, and the embodiments and the features in the embodiments in the present application can be combined with each other without conflict, the present application is not limited to the above-mentioned specific embodiments, the above-mentioned specific embodiments are only illustrative, not restrictive, and those skilled in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, all of which belong to the protection of the present application.

Claims

1. An electrostatic powder spraying device, comprising a cleaning box (2) and a spraying box (3), characterized in that , also includes: A transport rail (1), wherein the transport rail (1) is sequentially arranged through the cleaning box (2) and the spraying box (3); A first slider (7), the first slider (7) being movably arranged on the transport rail (1); A first support frame (8), the first support frame (8) is fixedly arranged on the first slider (7); A pneumatic telescopic column (9), wherein the pneumatic telescopic column (9) is symmetrically arranged on the first support frame (8), and the output ends of the two pneumatic telescopic columns (9) are symmetrically arranged; A cleaning component (5), wherein the cleaning component (5) is arranged in the cleaning box (2); A spraying assembly (6), wherein the spraying assembly (6) is arranged in the spraying box (3).

2. An electrostatic powder spraying device according to claim 1, characterized in that: The cleaning component (5) comprises a cleaning unit and an air-drying unit, wherein the cleaning unit cleans the object and the air-drying unit dries the object.

3. An electrostatic powder spraying device according to claim 2, characterized in that: The cleaning unit comprises a first motor (4), the output of the first motor (4) is connected to a first cleaning brush (12), the first cleaning brush (12) is rotatably arranged in a cleaning box (2), the first cleaning brush (12) is symmetrically arranged with a second cleaning brush (16), and the second cleaning brush (16) is arranged in the cleaning box.

4. An electrostatic powder spraying device according to claim 3, characterized in that: The first motor (4) is fixedly arranged on the top of the cleaning box (2); the output end of the first motor (4) is connected to a first transmission rod (11); the first transmission rod (11) passes through the top of the cleaning box (2) and is coaxially connected to a first cleaning brush (12); the first transmission rod (11) is coaxially fixedly provided with a first pulley (10); the first pulley (10) is connected to a second pulley (14) through the output of a first belt (13); the second pulley (14) is coaxially fixedly provided with a second transmission rod (15); the second transmission rod (15) passes through the top of the cleaning box (2) and is coaxially connected to the second transmission rod (15); the second transmission rod (15) is coaxially connected to a second cleaning brush (16).

5. An electrostatic powder spraying device according to claim 2, characterized in that: The air drying unit comprises a fixing frame (17), the supporting frame is symmetrically arranged in the washing box, a hair dryer (18) is fixedly arranged on the fixing frame (17), and an air outlet of the hair dryer (18) is provided with an air outlet pipe (19).

6. An electrostatic powder spraying device according to claim 5, characterized in that: The spraying assembly (6) includes a fixed plate (20), the fixed plate (20) is arranged on the bottom wall of the spraying box (3), the fixed plate (20) is vertically provided with a first mounting plate (21), the first mounting plate (21) is provided with a first motor (4), the output end of the first motor (4) is coaxially fixed with a third pulley (22), the third pulley (22) is connected to a fourth pulley (24) through a second belt (23), the output of the fourth pulley (24) is connected to a lifting unit (25), the lifting unit (25) adjusts the height of the bracket unit (26), and the bracket unit (26) fixes the spray head (27).

7. An electrostatic powder spraying device according to claim 6, characterized in that: The lifting unit (25) includes a mounting frame (29), a first screw (30) is arranged in the mounting frame (29), one end of the first screw (30) passes through the mounting top and is coaxially connected to the fourth pulley (24), a second slider (31) is screwed on the first screw (30), a limiting plate (37) is passed through the second slider (31), and the limiting plate (37) is fixedly arranged on the mounting frame (29), and a bracket unit (26) is arranged on the second slider (31).

8. An electrostatic powder spraying device according to claim 7, characterized in that: The bracket unit (26) comprises a first support rod (32), one end of the first support rod (32) is arranged on the second slider (31), and the other end is provided with a second fixed block (33), a second support rod (34) is provided on the second fixed block (33), a third fixed block (35) is provided on the second fixed block (35), a third support rod (36) is provided on the third fixed block (35), and a nozzle (27) is fixedly provided on the third support rod (36).

Citation Information

Cited By

  • Low-residue electrostatic powder automatic spraying system for medical equipment structural component

    CN121927776A