Bamboo material soaking device

By designing the soaking unit and temporary storage unit of the bamboo soaking device, the problems of insufficient contact and pollution during the bamboo soaking process are solved, and a more efficient soaking effect and environmental protection are achieved.

CN223456177UActive Publication Date: 2025-10-21SICHUAN TIANZHU BAMBOO RESOURCE DEV CO LTD
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Patent Information

Application Number
CN202422967887.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-21
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

During the soaking process of large quantities of bamboo materials, the bamboo materials are not in sufficient contact with the soaking liquid, and the working environment is easily polluted when the soaking liquid is replaced.

Method used

A bamboo soaking device is designed, which includes a soaking unit and a temporary storage unit. The bamboo materials are separated by multiple hoppers to increase the contact area. When the soaking liquid is replaced, the temporary storage unit is used to temporarily store the hopper to avoid contamination.

Benefits of technology

The contact effect between the bamboo material and the soaking liquid is improved, the soaking liquid is prevented from polluting the working environment during the replacement process, and the safety and efficiency of production are ensured.

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Abstract

A bamboo material soaking device comprises a soaking unit, a temporary storage unit and a hopper. The soaking unit comprises a soaking pool, a water leakage opening is formed in the bottom end of the soaking pool, and a valve is arranged at the lower end of the water leakage opening. The temporary storage unit is arranged on one side of the soaking unit and comprises a temporary storage groove fixed to one side face of the soaking pool, and a water leakage opening is formed in the bottom end of the temporary storage groove. The number of the hoppers is multiple, the hoppers are arranged in the soaking pool in an array mode in the vertical direction when bamboo materials are soaked, each hopper comprises a discharging plate, a plurality of thick holes are formed in each discharging plate, the periphery of each discharging plate extends upwards to form a concentric-square-shaped blocking plate, and second hanging holes are formed in the four corners of the inner side of each concentric-square-shaped blocking plate respectively. According to the bamboo material soaking device, the contact area of bamboo materials and soaking liquid can be increased, and the working environment is prevented from being polluted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of bamboo material soaking related auxiliary equipment, and particularly relates to a bamboo material soaking device. BACKGROUND

[0002] Before the bamboo material is cooked, the bamboo material needs to be cut, soaked, and deoiled, and other pretreatment processes, wherein the sliced bamboo is soaked, mainly to soften and remove calcium carbonate and other impurities therein. And, the soaking liquid needs to be replaced regularly to ensure the freshness and activity of the liquid, which helps the liquid to penetrate into the bamboo material better and improves the cooking effect.

[0003] In the prior art, if mass production is to be carried out, a larger pool is needed to soak more bamboo materials, which, however, will result in smaller internal space of the stacked bamboo materials, and the contact between the bamboo materials and the soaking liquid is not sufficient. In addition, when the soaking liquid is replaced, the removal and reinsertion of the materials will bring the soaking liquid out to the ground of the working area. Since the soaking liquid usually contains sodium hydroxide, hydrogen peroxide, and other substances with certain corrosive and irritating properties, the working environment will be polluted. SUMMARY

[0004] In view of the above defects, the utility model provides a bamboo material soaking device which can increase the contact area between the bamboo material and the soaking liquid and avoid pollution of the working environment.

[0005] In order to achieve the purpose of the utility model, the following technologies are adopted:

[0006] A bamboo material soaking device comprises:

[0007] The soaking unit comprises a soaking pool, and a water leakage opening is formed at the bottom end of the soaking pool, and a valve is arranged at the lower end of the water leakage opening.

[0008] The temporary storage unit is arranged on one side of the soaking unit and comprises a temporary storage tank fixed to one side surface of the soaking pool, and a water leakage opening is formed at the bottom end of the temporary storage tank.

[0009] A plurality of hoppers are arranged in the soaking pool in the vertical direction during the soaking of the bamboo material, the hopper comprises a discharging plate, a plurality of coarse holes are formed in the discharging plate, a back-shaped baffle is extended laterally around the discharging plate, and a second hanging hole is arranged at each of the four corners of the inner side of the back-shaped baffle.

[0010] Further, a first inner inclined portion is extended at the bottom end of the soaking pool, a square groove is extended downward at the lower end of the first inner inclined portion, a first bottom plate is arranged at the lower end of the square groove, a pipe opening is formed in the first bottom plate, a first bottom pipe is connected to the lower end of the pipe opening of the first bottom plate, and the valve is connected to the lower end of the first bottom pipe.

[0011] Further, the square groove is provided with a blocking prevention disc, the blocking prevention disc is provided with holes, and the upper end of the blocking prevention disc is provided with a plurality of connecting rods, and the upper end of each connecting rod is provided with a first hanging hole.

[0012] Further, the lower end of the valve is connected with a liquid discharge pipe.

[0013] Further, the bottom end of the temporary storage groove is extended with a second inner inclined part, the lower end of the second inner inclined part is provided with a second bottom plate, the second bottom plate is also provided with a pipe opening, the lower end of the pipe opening of the second bottom plate is connected with a second bottom pipe, the lower end of the second bottom pipe is connected with a bend pipe, the outlet end of the bend pipe is connected with a collecting pipe, and the outlet end of the collecting pipe is connected with the liquid discharge pipe.

[0014] The technical scheme has the beneficial effects that:

[0015] The bamboo materials can be more fully contacted with the soaking liquid, the soaking effect is improved, the temporary storage unit can temporarily store the hoppers when the soaking liquid is replaced, compared with the case that the materials are still blocked in the soaking pool, the soaking liquid can be more fully discharged, the temporary storage unit itself can also discharge the waste liquid, meanwhile, if the hopper is empty, that is, there is no bamboo material, the temporary storage unit can also be used as a position for placing the bamboo material, when the hoppers are stacked in the temporary storage groove, the bamboo materials can be placed in the hoppers from the uppermost hopper, and then the hoppers are transferred to the soaking pool through the hooks, then new soaking liquid can be added in the soaking pool after the transfer is completed, or a small amount of soaking liquid can be added after each hopper is placed, and finally, the device can avoid pollution of the working area environment when the soaking liquid is replaced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The overall perspective view of the embodiment of the application is shown.

[0017] Figure 2 The perspective view of the soaking unit, the temporary storage unit and the supporting plate of the embodiment of the application is shown from the side and the lower part.

[0018] Figure 3 The partial perspective view of the soaking unit and the perspective view of the temporary storage unit of the embodiment of the application are shown.

[0019] Figure 4 The perspective view of the plurality of hoppers of the embodiment of the application is shown.

[0020] Figure 5 The perspective view of the blocking prevention disc and the first hanging hole of the embodiment of the application is shown. DETAILED DESCRIPTION

[0021] In order to make the person skilled in the art better understand the present application, the present application is further described in detail below in combination with the drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0022] As Figures 1-5 The bamboo material soaking device shown in the figure comprises a soaking unit 1, a temporary storage unit 2, a hopper 3, a material sorting unit 4, and a base 5.

[0023] The soaking unit 1 comprises a soaking pool 11, the bottom end of which extends with a first inner inclined part 12, the lower end of which extends downward with a square groove 13, the lower end of which is provided with a first bottom plate 14, the first bottom plate 14 is provided with a pipe opening, the lower end of the pipe opening of the first bottom plate 14 is connected with a first bottom pipe 15, the lower end of the first bottom pipe 15 is connected with a valve 16, in this embodiment, the valve 16 is an electromagnetic valve, the lower end of the valve 16 is connected with a liquid discharge pipe 17 for connecting external pipelines to discharge waste liquid, the square groove 13 is assembled with an anti-blocking disc 18 which can be placed on the first bottom plate 14, the anti-blocking disc 18 is provided with a plurality of fine holes 181, which are used to prevent smaller debris generated after soaking the bamboo material from falling into the first bottom pipe 15, the upper end of the anti-blocking disc 18 is also provided with a plurality of connecting rods 182, the upper end of the connecting rod 182 is provided with a first hanging hole 19 for hanging by a lifting hook of a travelling crane.

[0024] The temporary storage unit 2 is arranged on one side of the soaking unit 1, comprising a temporary storage groove 21 fixed to one side surface of the soaking pool 11, the bottom end of the temporary storage groove 21 extends with a second inner inclined part 22, the lower end of the second inner inclined part 22 is provided with a second bottom plate 23, the second bottom plate 23 is also provided with a pipe opening, the lower end of the pipe opening of the second bottom plate 23 is connected with a second bottom pipe 24, the lower end of the second bottom pipe 24 is connected with an elbow pipe 25, the outlet end of the elbow pipe 25 is connected with a collecting pipe 26, the outlet end of the collecting pipe 26 is connected to the liquid discharge pipe 17.

[0025] The hopper 3 is in a plurality, which is arranged in the soaking pool 11 in a vertical direction when soaking the bamboo material, the hopper 3 comprises a material placing plate 31, a plurality of coarse holes 32 are arranged on the material placing plate 31, specifically, the cross-sectional area of the coarse hole 32 is larger than that of the fine hole 181, so the coarse hole 32 is arranged to block the falling of the bamboo pieces, the material placing plate 31 extends upward with a back-shaped baffle 33 around the four sides, the inner side of the back-shaped baffle 33 is provided with a second hanging hole 34 for hanging by a lifting hook of a travelling crane at the four corners.

[0026] The whole material unit 4 is arranged on the other side of the soaking unit 1, and is used for making the bamboo materials arranged in the hopper 3 to be evenly laid on the material laying plate 31, avoiding the accumulation in some areas and blocking the hopper 3 from being continuously placed above. The whole material unit 4 comprises a supporting plate 41 fixed to the other side surface of the soaking pool 11, a rotary motor 42 vertically arranged on the supporting plate 41, an L-shaped plate 43 arranged on the output shaft of the rotary motor 42, a first linear mechanism 44 vertically arranged on one side of the vertical part of the L-shaped plate 43, a hanger 45 arranged on the lower end of the output shaft of the first linear mechanism 44, a second linear mechanism 46 arranged on the lower end of the hanger 45, and a reversed T-shaped whole material plate 47 arranged on the sliding end of the second linear mechanism 46. In the embodiment, the first linear mechanism 44 is a linear hydraulic cylinder, and the second linear mechanism 46 is a rodless linear air cylinder.

[0027] The base 5 is four in number, two of which are arranged at the lower end of the soaking pool 11, and the other two are arranged at the lower end of the temporary storage tank 21.

[0028] The above is only part of the embodiments of the present application, and is not used for limiting the present application.

Claims

1. A bamboo material soaking device, characterized by, The utility model relates to a bamboo soaking device, which comprises the following: a soaking unit (1) comprising a soaking pool (11) with a water leakage opening at the bottom end, and a valve (16) at the lower end of the water leakage opening; a temporary storage unit (2) arranged on one side of the soaking unit (1) and comprising a temporary storage groove (21) fixed to one side surface of the soaking pool (11), the temporary storage groove (21) having a water leakage opening at the bottom end; a plurality of hoppers (3) arranged in the soaking pool (11) in the vertical direction during bamboo soaking, each hopper (3) comprising a discharging plate (31) with a plurality of coarse holes (32) formed thereon, and a back-shaped baffle (33) extending laterally around the discharging plate (31), the back-shaped baffle (33) having a second hanging hole (34) at each of the four corners.

2. The bamboo material soaking device according to claim 1, wherein, The soaking pool (11) has a first inner inclined portion (12) extending from the bottom end, the first inner inclined portion (12) having a square groove (13) extending downward from the lower end, the square groove (13) having a first bottom plate (14) at the lower end, the first bottom plate (14) having a pipe opening, the lower end of the pipe opening of the first bottom plate (14) being connected to a first bottom pipe (15), and the valve (16) being connected to the lower end of the first bottom pipe (15).

3. The bamboo material soaking device according to claim 2, characterized in that, The square groove (13) is provided with an anti-blocking disc (18), the anti-blocking disc (18) having a plurality of fine holes (181) formed thereon, and a plurality of connecting rods (182) arranged at the upper end of the anti-blocking disc (18), each connecting rod (182) having a first hanging hole (19) at the upper end.

4. The bamboo material soaking device according to claim 1, wherein, The valve (16) is connected to a liquid discharge pipe (17) at the lower end.

5. The bamboo material soaking device according to claim 4, wherein, The temporary storage groove (21) has a second inner inclined portion (22) extending from the bottom end, the second inner inclined portion (22) having a second bottom plate (23) at the lower end, the second bottom plate (23) also having a pipe opening, the lower end of the pipe opening of the second bottom plate (23) being connected to a second bottom pipe (24), the lower end of the second bottom pipe (24) being connected to an elbow pipe (25), the outlet end of the elbow pipe (25) being connected to a collecting pipe (26), and the outlet end of the collecting pipe (26) being connected to the liquid discharge pipe (17).