Insulator raw material pug mill for insulator production

By setting a decomposition blade at the feed inlet of the mud mixing machine and installing a power plate and cutting blade on the discharge pipe, the problems of insignificant filter screen effect and lack of cutting mechanism in the existing technology are solved, realizing uniform cutting and automated cutting of raw materials, and improving the quality and efficiency of insulator production.

CN223519921UActive Publication Date: 2025-11-07TIANJIN XINBO POWER COMPOUND INSULATORS MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423019178.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-07
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing vacuum mud-grinding machine for producing rod-shaped post porcelain insulators has an insignificant filtering effect on mud-like raw materials and lacks a cutting mechanism for the raw materials after mud-grinding, resulting in poor mud-grinding effect and inconvenience in subsequent operation.

Method used

A decomposition blade is installed at the feed inlet of the pumice machine, and a power plate and a cutting blade are installed on the discharge pipe. The raw material is initially cut by the decomposition blade and then cut by the power plate on the discharge pipe. The combination of spring and gear structure realizes automated cutting.

Benefits of technology

It improves the uniformity of raw materials and the efficiency of subsequent mud-grinding, reduces the inconvenience caused by excessively long material on the round roller, enhances the convenience of production and the degree of automation of equipment, and optimizes the insulator production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223519921U_ABST
    Figure CN223519921U_ABST
Patent Text Reader

Abstract

The utility model discloses an insulator raw material pug mill for insulator production, which comprises a pug mill barrel and a discharge pipe, the pug mill barrel is provided with a feed inlet used for placing raw materials into the pug mill barrel, the feed inlet is provided with a decomposition blade used for cutting the raw materials, the discharge pipe is provided with a power plate, the power plate is provided with a cutting blade used for cutting the raw materials, and the cutting blade is connected with the discharge pipe. A clamping groove used for clamping the decomposing blade and an inserting hole used for inserting the decomposing blade are formed in the feeding opening. According to the insulator raw material pug mill for insulator production, the decomposition blade is arranged at the feeding port, so that raw materials fed into the pug mill can be preliminarily cut and decomposed, the raw materials enter the pug mill in a more appropriate size and state, and the uniformity and the high efficiency of a subsequent pug mill procedure are facilitated. Through the design of a clamping groove, an inserting hole, a connecting spring, a clamping shell and a handle, the disassembly blade is convenient to mount, dismount and maintain, and the state of the disassembly blade can be flexibly adjusted according to the characteristics of raw materials and pugging requirements.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to insulator technical field, concretely is insulator production with insulator raw material mud machine. BACKGROUND

[0002] Insulator is overhead transmission line key component, is composed by insulating piece and metal accessory, insulating piece has disc shape, stick shape etc. Material includes porcelain, glass and composite etc., porcelain stability is good, glass damage is easy to find, composite is light and hydrophobic, it can support wire and prevent current from returning to the ground, guarantees transmission safety.

[0003] According to the utility model of a kind of stick-shaped support post porcelain insulator production with vacuum mud machine disclosed in the announcement number CN217834116U, including support frame, extruding mud jar and vacuum jar, the top of support frame is fixed with mounting seat, and the top of mounting seat is installed with cylinder, the top of cylinder is provided with feed hopper, and the inside of feed hopper is provided with filter structure, the inside of cylinder is provided with spiral shovel two, the side of support frame top is fixed with vacuum jar, the side of extruding mud jar is provided with extruding cylinder, and the assembly structure is provided between extruding cylinder and extruding mud jar. The utility model is provided with filter structure, filter screen is in the top of the inside of feed hopper, filter screen slides up and down along sliding slot, and is driven by motor one through the cooperation of transmission wheel one, transmission belt and transmission wheel two, cam works on filter screen when rotating lever rotates, so that filter screen shakes up and down, so that raw materials can be filtered, and large particle objects inside raw materials are avoided as much as possible.

[0004] The above-mentioned stick-shaped support post porcelain insulator production with vacuum mud machine has some problems. The filter screen is provided at the inlet. Since the raw materials entering the vacuum mud machine are all mud-like substances, they contain less water and have relatively stable structures. When passing through the filter screen, the situation of passing through the filter screen due to gravity is extremely rare, which greatly reduces the mud practice effect. In addition, the vacuum mud machine does not have a cutting mechanism for the raw materials after mud practice at the outlet position, which can cause the length of the round roller material to be too long, causing many inconveniences for subsequent operation. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide an insulator raw material mud practice machine for insulator production to solve the problems in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an insulator raw material mud practice machine for insulator production, comprising:

[0007] Mud practice barrel and discharge pipe;

[0008] The mud refining barrel is provided with an inlet for placing raw materials in the mud refining barrel, and the inlet is provided with a decomposition blade for cutting the raw materials.

[0009] The outlet pipe is provided with a power plate, and the power plate is provided with a cutting blade for cutting the raw materials.

[0010] Preferably, the inlet is provided with a clamping groove for clamping the decomposition blade and a plug hole for plugging the decomposition blade.

[0011] Preferably, one end of the decomposition blade is provided with a connecting spring for connecting the decomposition blade, and the other end of the connecting spring is connected to the inner side of the clamping shell, and the clamping shell is further provided with a handle.

[0012] Preferably, the clamping shell and the clamping groove are plugged, and the decomposition blade is fixed.

[0013] Preferably, the mud refining barrel and the outlet pipe are arranged on the base, and the base is further provided with a pushing motor, and the pushing motor is provided with a transmission rod.

[0014] Preferably, the transmission rod is provided with a transmission wheel, the transmission wheel is provided with a synchronous belt, the synchronous belt is further sleeved on a synchronous wheel, one end of the synchronous wheel is provided with a half-size gear, and the other end of the half-size gear is provided with a connecting seat for supporting the connecting rod.

[0015] Preferably, the outlet pipe is provided with a cutting hole, the power plate is arranged on the cutting hole, the power plate is further provided with a connecting bridge for connecting a reset spring, and the reset spring is arranged on a supporting rod for connecting the supporting rod and the connecting bridge.

[0016] Preferably, the bottom of the power plate is provided with a sawtooth which is engaged with the power plate.

[0017] Preferably, the half-size gear rotates to drive the power plate to move to one side, and the reset spring is used for pulling the power plate to reset.

[0018] Preferably, the pushing motor pushes the raw materials in the outlet pipe outward through the transmission rod.

[0019] Compared with the prior art, the mud refining barrel has the advantages that:

[0020] The insulator production insulator raw material mud refining machine is provided with a decomposing blade at the inlet, which can preliminarily cut and decompose the raw material put into the mud refining barrel, so that the raw material enters the mud refining barrel in a more suitable size and state, which is beneficial to the uniformity and efficiency of the subsequent mud refining process. The design of the clamping groove, the insertion hole, the connecting spring, the clamping shell and the handle facilitates the installation, disassembly and maintenance of the decomposing blade, and the state of the decomposing blade can be flexibly adjusted according to the characteristics of the raw material and the mud refining demand.

[0021] The insulator production insulator raw material mud refining machine is provided with a decomposing blade at the inlet, which can preliminarily cut and decompose the raw material put into the mud refining barrel, so that the raw material enters the mud refining barrel in a more suitable size and state, which is beneficial to the uniformity and efficiency of the subsequent mud refining process. The design of the clamping groove, the insertion hole, the connecting spring, the clamping shell and the handle facilitates the installation, disassembly and maintenance of the decomposing blade, and the state of the decomposing blade can be flexibly adjusted according to the characteristics of the raw material and the mud refining demand. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a whole schematic view of the structure of the utility model;

[0023] Figure 2 It is a one-end local schematic view of the structure of the utility model;

[0024] Figure 3 It is a schematic view of the inlet structure of the utility model;

[0025] Figure 4 It is a schematic view of the decomposing blade structure of the utility model;

[0026] Figure 5 It is a schematic view of the cutting blade structure of the utility model.

[0027] In the drawing: 1, base; 2, inlet; 3, mud refining barrel; 4, discharge pipe; 5, pushing motor; 6, transmission rod; 7, transmission wheel; 21, clamping groove; 22, insertion hole; 23, clamping shell; 24, connecting spring; 25, decomposing blade; 26, handle; 71, synchronous belt; 72, synchronous wheel; 73, connecting rod; 74, half-size gear; 75, connecting seat; 81, supporting rod; 82, reset spring; 83, connecting bridge; 84, power plate; 85, cutting blade. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0029] Please refer to Figure 1 The utility model provides a kind of technical solutions: an insulator raw material mud refining machine for insulator production, comprising: mud refining bucket 3 and discharge pipe 4, mud refining bucket 3 is used to smash raw material thoroughly, facilitate the component of mixed raw material and eliminate the agglomeration of raw material, and reduce the generation of defects, and improve the quality of forming, mud refining bucket 3 is equipped with inlet 2 for placing raw material into mud refining bucket 3, inlet 2 is equipped with decomposition blade 25 for cutting raw material, decomposition blade 25 is used to cut originally blocky into a long strip, facilitate better decomposition in mud refining bucket 3, discharge pipe 4 is equipped with power plate 84, power plate 84 is used to drive cutting blade 85 to cut raw material ready for discharge, to facilitate subsequent processing of raw material, power plate 84 is equipped with cutting blade 85 for cutting raw material, cutting blade 85 can cut raw material to fixed size.

[0030] Embodiment one

[0031] Please refer to Figures 3-4 Inlet 2 is equipped with clamping groove 21 for clamping decomposition blade 25 and insertion hole 22 for inserting decomposition blade 25, clamping groove 21 is used to clamp clamping shell 23, so as to fix decomposition blade 25 in the center of inlet 2, decomposition blade 25 is equipped with one end of connecting spring 24, decomposition blade 25 is connected by connecting spring 24, and will be affected by connecting spring 24 to achieve the effect of vibration under the impact of material, so as to better decompose raw material, it is used to connect decomposition blade 25, the other end of connecting spring 24 is connected to the inner side of clamping shell 23, connecting spring 24 is used to connect decomposition blade 25 and clamping shell 23, clamping shell 23 is also equipped with handle 26, to facilitate the insertion of clamping shell 23, clamping shell 23 and clamping groove 21 are inserted, the size of clamping shell 23 is consistent with the size of clamping groove 21, to ensure that clamping shell 23 does not shake in clamping groove 21 after insertion, resulting in accidental falling of clamping shell 23, to fix decomposition blade 25.

[0032] The insulator raw material kneading machine for insulator production, in the material feeding stage, the raw material enters from the material feeding port 2. The unique structure design of the material feeding port 2 plays a key role. The disintegrating blade 25 is fixed in the center of the material feeding port 2 through the cooperation of the clamping groove 21, the insertion hole 22 and the clamping shell 23, and the connecting spring 24 connects the disintegrating blade 25 and the clamping shell 23. When the raw material enters, due to its own impact force, the disintegrating blade 25 will vibrate due to the elastic effect of the connecting spring 24. This vibration can effectively till the raw material of different shapes and sizes, and break the large or agglomerated raw material into smaller particles or blocks, making it more conducive to entering the kneading barrel 3 for subsequent processing.

[0033] Example two

[0034] See Figure 2 and Figure 5The practice mud barrel 3 and the discharge pipe 4 are arranged on the base 1, and the base 1 is further provided with a pushing motor 5, the pushing motor 5 drives the transmission rod 6 to rotate, so that the raw materials in the discharge pipe 4 can be pushed outwards, and at the same time the transmission wheel 7 can be driven to rotate, the transmission rod 6 is arranged on the pushing motor 5, and the transmission rod 6 is provided with a rotating threaded piece in the discharge pipe 4, which is used for pushing the raw materials in the discharge pipe 4 outwards, the transmission rod 6 is provided with the transmission wheel 7, the transmission wheel 7 drives the synchronous wheel 72 to rotate synchronously through the synchronous belt 71 sleeved on the synchronous wheel 72, the transmission wheel 7 is provided with the synchronous belt 71, the synchronous belt 71 is used for transmitting the power of the transmission wheel 7 to the synchronous wheel 72, so that the transmission wheel 7 and the synchronous wheel 72 can rotate synchronously, the synchronous belt 71 is also sleeved on the synchronous wheel 72, the synchronous wheel 72 is arranged at one end of the connecting rod 73, the synchronous wheel 72 drives the connecting rod 73 to rotate, the other end of the connecting rod 73 is provided with a half gear 74, the connecting rod 73 drives the half gear 74 to rotate, the half gear 74 has only half of the sawtooth, and the end point of the half gear 74 is connected with a connecting seat 75, the connecting seat 75 is used for supporting the connecting rod 73, which is used for supporting the connecting rod 73, the discharge pipe 4 is provided with a cutting hole, the cutting hole is used for facilitating the sliding of the power plate 84 therein, and also has the function of limiting the power plate 84, preventing the inclination, and is provided with the power plate 84, the power plate 84 is used for cooperating with the rotation of the half gear 74 and moving outwardly, the power plate 84 is further provided with a connecting bridge 83, which is used for being connected with a reset spring 82, the reset spring 82 is used for pulling back and resetting the power plate 84, the reset spring 82 is arranged on a supporting rod 81, which is used for connecting the supporting rod 81 and the connecting bridge 83, the bottom of the power plate 84 is provided with a sawtooth, which is engaged with the power plate 84, when the half gear 74 rotates, the power plate 84 is driven to move outwardly, when the half gear 74 rotates to the position where the sawtooth does not contact the power plate 84, the power plate 84 is reset by the pulling of the reset spring 82, the raw materials are cut by the cutting blade 85, the half gear 74 drives the power plate 84 to move to one side, the reset spring 82 is used for pulling the power plate 84 to reset, and the pushing motor 5 drives the raw materials in the discharge pipe 4 outwards through the transmission rod 6.

[0035] In the use of the insulator raw material pugging machine for insulator production, the pugging barrel 3 and the discharge pipe 4 are arranged on the base 1, the pushing motor 5 on the base 1 drives the transmission rod 6 to rotate, the transmission rod 6 pushes the raw material in the discharge pipe 4 outwards through the rotating thread piece and drives the transmission wheel 7 to rotate, the transmission wheel 7 drives the synchronous wheel 72 to rotate synchronously through the synchronous belt 71, the synchronous wheel 72 drives the connecting rod 73 to rotate, the connecting rod 73 drives the half-inch gear 74 to rotate, when the half-inch gear 74 rotates, it drives the power plate 84 to move laterally outwards through the engagement of the sawtooth on the bottom of the power plate 84, the connecting bridge 83 on the power plate 84 is connected with the reset spring 82 arranged on the support rod 81, when the half-inch gear 74 rotates to the position without the sawtooth contacting the power plate 84, the power plate 84 is reset by the pulling of the reset spring 82, and the raw material of the round roller is cut through the cutting edge 85, so that the raw material discharge and the fixed-length cutting are realized, then the half-inch gear 74 continues to rotate, drives the power plate 84 to rotate to one side, and the discharge pipe 4 continues to discharge the material outwards, when the half-inch gear 74 rotates to the position without the sawtooth contacting the power plate 84, the power plate 84 is reset by the pulling of the reset spring 82, and the raw material of the round roller is cut through the cutting edge 85, the effect of repeated cutting is completed, and the subsequent insulator production process is facilitated.

[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An insulator raw material pugging machine for insulator production, characterized by, The utility model relates to a mud mixing barrel and discharging pipe, and belongs to the field of mud mixing equipment. The mud mixing barrel (3) is provided with a feeding port (2) for placing raw materials in the barrel, and the feeding port (2) is provided with a disintegrating blade (25) for cutting the raw materials. The discharging pipe (4) is provided with a power plate (84) which is provided with a cutting blade (85) for cutting the raw materials. The feeding port (2) is provided with a clamping groove (21) for clamping the disintegrating blade (25) and a plug hole (22) for plugging the disintegrating blade (25).

2. The insulator raw material pugging mill for insulator production according to claim 1, characterized in that: One end of the disintegrating blade (25) is provided with a connecting spring (24) for connecting the disintegrating blade (25), and the other end of the connecting spring (24) is connected to the inner side of a clamping shell (23), and the clamping shell (23) is further provided with a handle (26).

3. The insulator raw material pugging mill for insulator production according to claim 2, characterized in that: The clamping shell (23) and the clamping groove (21) are plugged to fix the disintegrating blade (25).

4. The insulator raw material pugging mill for insulator production according to claim 3, characterized in that: The mud mixing barrel (3) and the discharging pipe (4) are both provided on a base (1), and the base (1) is further provided with a pushing motor (5), and the pushing motor (5) is provided with a transmission rod (6).

5. The insulator raw material pugging mill for insulator production according to claim 1, characterized in that: The transmission rod (6) is provided with a transmission wheel (7), and the transmission wheel (7) is provided with a synchronous belt (71), and the synchronous belt (71) is further sleeved on a synchronous wheel (72), and the synchronous wheel (72) is provided on one end of a connecting rod (73), and the other end of the connecting rod (73) is provided with a half-size gear (74), and the end point provided with the half-size gear (74) is connected with a connecting seat (75) for supporting the connecting rod (73).

6. The insulator raw material pugging mill for insulator production according to claim 5, characterized in that: The discharging pipe (4) is provided with a cutting hole, and the power plate (84) is provided on the cutting hole, and the power plate (84) is further provided with a connecting bridge (83) for connecting a return spring (82), and the return spring (82) is provided on a supporting rod (81) for connecting the supporting rod (81) and the connecting bridge (83).

7. The insulator raw material pugging mill for insulator production according to claim 6, characterized in that: The bottom of the power plate (84) is provided with a sawtooth which is engaged with the power plate (84).

8. The insulator raw material pugging mill for insulator production according to claim 7, characterized in that: The half-size gear (74) rotates to move the power plate (84) to one side, and the return spring (82) is used to pull the power plate (84) back to the original position.

9. The insulator raw material pugging mill for producing an insulator according to claim 7 or 8, characterized in that: The pushing motor (5) pushes the raw materials in the discharging pipe (4) outwards through the transmission rod (6).

10. The insulator raw material pugging mill for insulator production according to claim 5, characterized in that: ​

Citation Information

Patent Citations

  • Vacuum pug mill for producing rod-shaped pillar porcelain insulator

    CN217834116U