Electrolytic aluminum bag cleaning machine

Abstract

The utility model provides an electrolytic aluminum bag cleaning machine. The electrolytic aluminum bag cleaning machine comprises a mounting cylinder. Four groups of fixing plates are symmetrically mounted on the inner side of a mounting barrel, the fixing plates are of arc-shaped structures, the four groups of fixing plates share the same circle center, the four groups of fixing plates are combined into a circular whole, two groups of air cylinders are connected to the side surface of each group of fixing plates, the air cylinders are fixedly mounted on the outer side of the mounting barrel, and eight groups of air cylinders are symmetrically mounted on the mounting barrel. The telescopic ends of the lower ends of the air cylinders penetrate through through holes formed in the mounting barrel to be fixedly connected with the side faces of the fixing plates, the eight sets of air cylinders are synchronously controlled through a set of controller, and therefore the four sets of fixing plates can be controlled to move on the inner side of the mounting barrel, and molten aluminum two-man ladles with different diameters can be fixed to the inner side of the mounting barrel; and then the molten aluminum two-man ladle can be driven to rotate by driving the mounting cylinder to rotate, so that a worker can shovel out solid aluminum blocks in the molten aluminum two-man ladle by using tools such as a shovel, and the workload of the worker can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of electrolytic aluminium, especially relates to a electrolytic aluminium ladle cleaning machine. BACKGROUND

[0002] Electrolytic aluminium is aluminium obtained by electrolysis, and modern electrolytic aluminium industry production mainly adopts the cryolite-alumina fused salt electrolysis method, which uses molten cryolite as a solvent, alumina as solute, and carbon body as an anode, and aluminium liquid as a cathode, and under the temperature of 950 DEG C-970 DEG C, strong direct current is input to carry out electrochemical reaction on the two poles in the electrolytic cell, that is, electrolysis, and aluminium electrolysis production can be divided into three categories of side-inserted anode rod self-baking cell, upper-inserted anode rod self-baking cell and pre-baking anode cell, and the self-baking cell production electrolytic aluminium technology has the characteristics of simple equipment, short construction period and less investment, but has problems of unable smoke treatment, serious environmental pollution, mechanization difficulty, high labor intensity, not easy to large-scale, low single-cell output and the like, and at present, it has been basically eliminated, and the pre-baking cell has the advantages of high automation degree, low energy consumption, high single-cell output and meeting environmental protection regulation requirements, therefore, most countries and production enterprises in the world are using large-scale pre-baking cells at present, and the aluminium liquid ladle is one of the key equipment commonly used in aluminium electrolysis production, the aluminium liquid ladle, especially the vacuum ladle, uses the negative pressure formed in the ladle to suck the aluminium liquid in the aluminium electrolysis cell into the ladle, and is used for temporary storage and transportation of the aluminium liquid, and is widely applied to each link of aluminium electrolysis production, and is important equipment for ensuring the continuous and smooth operation of aluminium electrolysis production, and the aluminium liquid ladle plays an important role in aluminium electrolysis production, and not only can ensure the continuous and smooth operation of aluminium electrolysis production, but also can improve production efficiency and reduce production cost, and through reasonable operation and maintenance, the service life of the ladle can be prolonged, and the occurrence of safety accidents can be reduced, and the aluminium liquid ladle needs to be cleaned inside regularly when used.

[0003] The prior art with the authorization number CNU discloses an electrolytic aluminium ladle cleaning machine, which is a special equipment in electrolytic aluminium production and is specially used for cleaning of aluminium ladles, and the key point is that the electrolytic aluminium ladle cleaning machine is composed of a motor, a speed-regulating hydraulic coupler, a support, a main shaft, cutter bars and cutter heads, the support is fixed on the edge of the upper opening of the aluminium ladle, the motor and the speed-regulating hydraulic coupler are installed on the support, the main shaft and the cutter bars are inserted into the aluminium ladle, the cutter heads are installed at the head ends of the cutter bars, and the cutter bars are evenly installed along the radial direction of the main shaft, the electrolytic aluminium ladle cleaning machine has the advantages of reasonable design, simple operation, 5-8 times improvement of work efficiency compared with manual ladle cleaning, improvement of working environment, reduction of environmental pollution, no damage to the inner wall of the aluminium ladle and prolongation of the service life of the aluminium ladle, but the electrolytic aluminium ladle cleaning machine can only clean the aluminium ladles with fixed diameters, and different diameters of aluminium ladles exist in actual factories, so that the device has certain limitations in use, and therefore, it is necessary to provide an electrolytic aluminium ladle cleaning machine to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a technical content provides a kind of electrolytic aluminium clean ladle machine.

[0005] To solve the above problems, the utility model provides a kind of electrolytic aluminium clean ladle machine, including installation cylinder, the inside of installation cylinder is equipped with fixed plate, the top of fixed plate is connected with cylinder, the outside of installation cylinder is installed in cylinder, the both sides of installation cylinder are equipped with swivel, the swivel is installed in mounting ring, the mounting ring is equipped with connecting shaft and connecting block, the top of mounting ring fixed mounting is in support plate, the bottom of installation cylinder is symmetrically equipped with two groups of support plate, and two groups of support plate are connected by connecting plate, the top of connecting plate is symmetrically equipped with two groups of motor, the side surface pivot of motor is equipped with first drive gear, the bottom of motor is equipped with mounting plate, the outside of installation cylinder is equipped with second drive gear.

[0006] As a further solution of the utility model, the inside of installation cylinder is symmetrically equipped with four groups of fixed plate, the length of fixed plate is same with the inside length of installation cylinder, the fixed plate is set to arc structure, four groups of fixed plate share the center, four groups of fixed plate are combined into circular whole, the side surface of each group of fixed plate is symmetrically connected with two groups of cylinder, the outside of installation cylinder is fixedly installed in cylinder, the outside of installation cylinder is symmetrically equipped with eight groups of cylinder, the lower end telescopic end of cylinder passes through the through hole of installation cylinder and is fixedly connected with the side surface of fixed plate, eight groups of cylinder are synchronously controlled by a group of controller, so that four groups of fixed plate can be controlled to move in the inside of installation cylinder.

[0007] As a further solution of the utility model, the swivel is fixedly installed at the both ends of the outside of installation cylinder, the inside of mounting ring is equipped with the rotation groove that is adapted with swivel, the swivel is in rotation groove, the both sides of installation cylinder are flush with the side of two groups of mounting ring, the mounting ring is divided into upper and lower two parts, the upper and lower two parts of mounting ring are connected by the connecting shaft of left side, so that the upper half of mounting ring can rotate.

[0008] As a further solution of the utility model, the connecting block is fixedly installed at the right side bottom of the upper half of mounting ring, the right side top of the lower half of mounting ring is equipped with the connecting groove that is adapted with connecting block, the right side upper end of the lower half of mounting ring is equipped with fixed hole, the connecting block is equipped with fixed hole, the fixed hole of connecting block and the lower half of mounting ring right side upper end is corresponding, wherein a group of fixed peg is installed, so as to lock connecting block in connecting groove.

[0009] As a further solution of the utility model, the top of the support plate is provided with an arc-shaped structure matched with the bottom of the mounting ring, the top of the mounting ring is fixedly connected with the top of the support plate, the two sides of the mounting cylinder are flush with the sides of the two groups of support plates away from each other, the width of the connecting plate installed between the two groups of support plates is the same as the width of the support plate, so that the overall structure composed of the two groups of support plates and the connecting plate has good stability.

[0010] As a further solution of the utility model, the bottom of the support plate is provided with a T-shaped structure, and the bottom of the support plate is provided with a fixing hole at each corner.

[0011] As a further solution of the utility model, the mounting plate is fixedly installed on the top of the connecting plate, the second drive gears are symmetrically installed on the outer side of the mounting cylinder, the two groups of second drive gears correspond to the two groups of first drive gears installed on the side of the two motors, the first drive gears and the second drive gears are meshed with each other, the two motors are synchronously controlled by a controller, and the two groups of first drive gears can be driven to rotate by the two motors.

[0012] Compared with the related art, the electrolytic aluminum ladle cleaning machine has the following beneficial effects:

[0013] 1、The utility model discloses a four groups of fixed plates are installed on the inner side of the mounting cylinder, the fixed plate is provided with an arc-shaped structure, four groups of fixed plates share a common center, four groups of fixed plates are combined into a circular whole, two groups of air cylinders are connected to the side of each group of fixed plate, the air cylinder is fixedly installed on the outer side of the mounting cylinder, eight groups of air cylinders are symmetrically installed on the mounting cylinder, the lower end of the air cylinder is fixedly connected with the side of the fixed plate through the through hole formed in the mounting cylinder, eight groups of air cylinders are synchronously controlled by a controller, so that the four groups of fixed plates can move on the inner side of the mounting cylinder, so that the aluminum liquid ladle with different diameters can be fixed on the inner side of the mounting cylinder, then the aluminum liquid ladle can be driven to rotate by driving the mounting cylinder to rotate, so that the staff can use the iron shovel and other tools to shovel out the solid aluminum blocks in the aluminum liquid ladle, and the work burden of the staff can be reduced.

[0014] 2、The utility model discloses two groups of rotating rings are installed on the two sides of the mounting cylinder, the rotating ring is installed in the rotating groove formed in the inner side of the mounting ring, the mounting ring is fixedly installed on the top of the support plate, two groups of second drive gears are installed on the mounting cylinder, the two groups of second drive gears can be driven by the two groups of motors installed on the connecting plate, so that the mounting cylinder can rotate on the top of the two groups of support plates.

[0015] 3. The utility model discloses a fixing hole is set up in the bottom four corners of support board, through the installation fixed bolt to it, can install the support board fixedly on the ground, thereby make the device when running will not produce excessive vibration, and then make the stable state of molten aluminum ladle when rotating in the inside of installation cylinder, so that the staff carries out the cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to facilitate the person skilled in the art understanding, the utility model makes further explanation below in combination with the drawings.

[0017] Figure 1 It is the overhead perspective structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine;

[0018] Figure 2 It is the side view perspective structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine;

[0019] Figure 3 It is the exploded perspective structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine;

[0020] Figure 4 It is the installation cylinder bottom structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine;

[0021] Figure 5 It is the installation cylinder side structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine;

[0022] Figure 6 It is the installation ring perspective structure schematic diagram of the utility model of a kind of electrolytic aluminium ladle cleaning machine.

[0023] In the drawing: 1, installation cylinder;2, fixed plate;3, air cylinder;4, swivel ring;5, installation ring;6, connecting shaft;7, connecting block;8, support plate;9, connecting plate;10, motor;11, first drive gear;12, mounting plate;13, second drive gear. DETAILED DESCRIPTION

[0024] Please refer to Figures 1-6 An electrolytic aluminium ladle cleaning machine, including installation cylinder 1, the inside of installation cylinder 1 is installed with fixed plate 2, the top of fixed plate 2 is connected with air cylinder 3, air cylinder 3 is installed on the outside of installation cylinder 1, both sides of installation cylinder 1 are installed with swivel ring 4, swivel ring 4 is installed in installation ring 5, installation ring 5 is installed with connecting shaft 6 and connecting block 7, installation ring 5 is fixedly installed on the top of support plate 8, the bottom of installation cylinder 1 is symmetrically installed with two groups of support plate 8, two groups of support plate 8 are connected through connecting plate 9, the top of connecting plate 9 is symmetrically installed with two groups of motor 10, the side surface rotating shaft of motor 10 is installed with first drive gear 11, the bottom of motor 10 is installed with mounting plate 12, the outside of installation cylinder 1 is installed with second drive gear 13.

[0025] Preferably, the inner side of the mounting cylinder 1 is symmetrically provided with four groups of fixed plates 2, the length of the fixed plate 2 is the same as the internal length of the mounting cylinder 1, the fixed plate 2 is provided in an arc-shaped structure, the four groups of fixed plates 2 share a common center, and the four groups of fixed plates 2 are combined into a circular whole, the side of each group of fixed plates 2 is symmetrically connected with two groups of air cylinders 3, the air cylinder 3 is fixedly installed on the outer side of the mounting cylinder 1, eight groups of air cylinders 3 are symmetrically installed on the mounting cylinder 1, the lower end of the air cylinder 3 is fixedly connected with the side of the fixed plate 2 through the through hole formed on the mounting cylinder 1, and the eight groups of air cylinders 3 are synchronously controlled through a group of controllers, so that the movement of the four groups of fixed plates 2 on the inner side of the mounting cylinder 1 can be controlled, and thus the ladle with aluminum liquid of different diameters can be fixed on the inner side of the mounting cylinder 1;

[0026] Preferably, the rotary ring 4 is fixedly installed on the outer side of the mounting cylinder 1 at both ends, the inner side of the mounting ring 5 is provided with a rotary groove matched with the rotary ring 4, and the rotary ring 4 is in the rotary groove, so that the mounting cylinder 1 is installed on the inner side of the two groups of mounting rings 5, the two sides of the mounting cylinder 1 are flush with the sides away from the two groups of mounting rings 5, and the mounting ring 5 is divided into upper and lower parts, the upper and lower parts of the mounting ring 5 are connected through the left connecting shaft 6, so that the upper part of the mounting ring 5 can be rotated to open and close the mounting ring 5;

[0027] Preferably, the connecting block 7 is fixedly installed on the right bottom of the upper part of the mounting ring 5, the right top of the lower part of the mounting ring 5 is provided with a connecting groove matched with the connecting block 7, the connecting block 7 can be installed into the connecting groove by rotating the upper part of the mounting ring 5, at this time, the overall structure of the mounting ring 5 is a circular ring, the right top of the lower part of the mounting ring 5 is provided with a fixed hole, the connecting block 7 is provided with a fixed hole, after the connecting block 7 enters the connecting groove, a group of fixed bolts are correspondingly arranged in the fixed hole of the right top of the lower part of the mounting ring 5 and the fixed hole of the connecting block 7, so as to lock the connecting block 7 in the connecting groove, and thus the upper and lower parts of the mounting ring 5 are fixedly assembled together, so that the mounting cylinder 1 is stably installed on the inner side of the two groups of mounting rings 5, and the mounting cylinder 1 can rotate on the inner side of the two groups of mounting rings 5, and at the same time, such a structure is very convenient for taking down the mounting cylinder 1 from the top of the two groups of supporting plates 8 for maintenance;

[0028] Preferably, the top of the supporting plate 8 is provided in an arc-shaped structure matched with the bottom of the mounting ring 5, the top of the mounting ring 5 is fixedly connected with the top of the supporting plate 8, so as to fixedly install the mounting cylinder 1 on the top of the two groups of supporting plates 8, the two sides of the mounting cylinder 1 are flush with the sides away from the two groups of supporting plates 8, and the width of the connecting plate 9 installed between the two groups of supporting plates 8 is the same as the width of the supporting plate 8, so that the overall structure of the two groups of supporting plates 8 and the connecting plate 9 has good stability;

[0029] Preferably, the bottom of the support plate 8 is provided with a T-shaped structure, and the bottom of the support plate 8 is provided with a fixing hole at the four corners, and the support plate 8 can be fixedly installed on the ground by installing a fixing bolt therein, so that the device will not produce excessive vibration during operation.

[0030] Preferably, the mounting plate 12 is fixedly installed on the top of the connecting plate 9, and the motor 10 is fixedly installed on the top of the connecting plate 9, and the outer side of the mounting cylinder 1 is provided with a second drive gear 13, and the two groups of second drive gears 13 correspond to the two groups of first drive gears 11 installed on the side of the two groups of motors 10, the first drive gear 11 and the second drive gear 13 are meshed with each other, the two groups of motors 10 are synchronously controlled by a group of controllers, and the two groups of first drive gears 11 are driven to rotate by the two groups of motors 10, that is, the two groups of second drive gears 13 are driven to rotate, so that the mounting cylinder 1 rotates on the inner side of the two groups of mounting rings 5, thereby driving the aluminum liquid ladle to rotate, at this time, the workers can use an iron shovel and other tools to shovel out the solid aluminum blocks in the aluminum liquid ladle, and cooperate with the rotation of the aluminum liquid ladle, the workers can more easily realize the internal cleaning of the aluminum liquid ladle, and the working burden of the workers can be reduced.

[0031] The standard parts used in the embodiment can be directly purchased from the market, and can be ordered according to the description and the drawings, and the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art, the structure and principle thereof can be known by the person skilled in the art through technical manual or through conventional experimental method.

[0032] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents, and the same reason includes in the patent protection scope of the utility model.

Claims

1. An electrolytic aluminum cleaning machine, comprising an installation cylinder (1), wherein a fixing plate (2) is installed on the inner side of the installation cylinder (1), and a cylinder (3) is connected to the top of the fixing plate (2), characterized in that: The cylinder (3) is installed on the outside of the mounting cylinder (1). Rotary rings (4) are installed on both sides of the mounting cylinder (1). The rotating rings (4) are installed in the mounting ring (5). A connecting shaft (6) and a connecting block (7) are installed on the mounting ring (5). The mounting ring (5) is fixedly installed on the top of the support plate (8). Two sets of support plates (8) are symmetrically installed at the bottom of the mounting cylinder (1). The two sets of support plates (8) are connected by a connecting plate (9). Two sets of motors (10) are symmetrically installed on the top of the connecting plate (9). A first drive gear (11) is installed on the side shaft of the motor (10). A mounting plate (12) is installed at the bottom of the motor (10). A second drive gear (13) is installed on the outside of the mounting cylinder (1).

2. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: Four sets of fixing plates (2) are symmetrically installed on the inner side of the mounting cylinder (1). The length of the fixing plate (2) is the same as the internal length of the mounting cylinder (1). The fixing plate (2) is set as an arc structure. The four sets of fixing plates (2) share the same center and are combined into a circular whole. Two sets of cylinders (3) are symmetrically connected to the side of each set of fixing plates (2). The cylinders (3) are fixedly installed on the outside of the mounting cylinder (1). Eight sets of cylinders (3) are symmetrically installed on the mounting cylinder (1). The lower telescopic end of the cylinder (3) passes through the through hole opened on the mounting cylinder (1) and is fixedly connected to the side of the fixing plate (2). The eight sets of cylinders (3) are synchronously controlled by a controller.

3. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: The rotating ring (4) is fixedly installed on both ends of the outer side of the mounting cylinder (1). The inner side of the mounting ring (5) is provided with a rotating groove that matches the rotating ring (4). The rotating ring (4) is located in the rotating groove. The two sides of the mounting cylinder (1) are flush with the opposite side of the two sets of mounting rings (5). The mounting ring (5) is divided into upper and lower parts. The upper and lower parts of the mounting ring (5) are connected by the connecting shaft (6) on the left side.

4. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: The connecting block (7) is fixedly installed on the bottom right side of the upper half of the mounting ring (5). The top right side of the lower half of the mounting ring (5) is provided with a connecting groove that matches the connecting block (7). The upper right side of the lower half of the mounting ring (5) is provided with a fixing hole. The connecting block (7) is provided with a fixing hole. The fixing holes on the upper right side of the lower half of the connecting block (7) and the mounting ring (5) correspond to each other, and a set of fixing bolts are installed therein.

5. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: The top of the support plate (8) is configured as an arc-shaped structure that matches the bottom of the mounting ring (5). The top of the mounting ring (5) is fixedly connected to the top of the support plate (8). The two sides of the mounting cylinder (1) are flush with the opposite side of the two sets of support plates (8). The width of the connecting plate (9) installed between the two sets of support plates (8) is the same as the width of the support plate (8).

6. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: The bottom of the support plate (8) is configured as a T-shaped structure, and fixing holes are provided at the four corners of the bottom of the support plate (8).

7. The electrolytic aluminum cleaning machine according to claim 1, characterized in that: The mounting plate (12) is fixedly mounted on the top of the connecting plate (9). The outer side of the mounting cylinder (1) is symmetrically equipped with second drive gears (13). The two sets of second drive gears (13) correspond to the two sets of first drive gears (11) mounted on the side of the two sets of motors (10). The first drive gears (11) and the second drive gears (13) mesh with each other. The two sets of motors (10) are synchronously controlled by a controller.

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