Atomized lubricator

Abstract

The utility model relates to an atomized lubricator which comprises a shell, an oil storage tank, a plunger pump and a controller. An isolation plate is arranged in the shell, and the shell and the isolation plate form an oil storage tank; a cavity is further formed in the shell, the plunger pump is arranged in the cavity, a first oil pipe and a second oil pipe are arranged on the plunger pump, the first oil pipe penetrates through the isolation plate and extends into the bottom of the oil storage tank, and the second oil pipe penetrates through the side wall of the shell; and the controller is arranged on the outer wall of the shell. The flow control device has the effect of accurately controlling the flow of the quick-drying oil sprayed by the atomized lubricator.

Description

TECHNICAL FIELD

[0001] [000 The application relates to the field of machining equipment, in particular to an oil atomizer. BACKGROUND

[0002] [000 The oil atomizer is a device for atomizing quick-drying oil into fine droplets and spraying the quick-drying oil to the surface of a machining device, and the oil atomizer is widely applied to the fields of machining and automobile manufacturing.

[0003] [000 The related technology discloses an oil atomizer which comprises an oil tank, a valve cover and an oil suction pipe, the oil tank is fixedly connected with the valve cover, the oil tank is provided with an accommodating cavity, the valve cover is provided with an air channel and an air inlet valve, the air inlet valve is connected with the air channel and the accommodating cavity of the oil tank, the oil suction pipe is partially inserted into the oil tank, the oil suction pipe is partially inserted into the air channel, and an oil injection hole is formed in the region of the oil suction pipe in the air channel.

[0004] [000 According to the related technology, the oil atomizer cannot accurately control the flow of the quick-drying oil sprayed by the oil atomizer. CONTENT OF THE UTILITY MODEL

[0005] [000 In order to accurately control the flow of the quick-drying oil sprayed by the oil atomizer, the application provides an oil atomizer.

[0006] [000 The application provides the following technical scheme for the oil atomizer:

[0007] The oil atomizer comprises an outer shell, an oil storage tank, a plunger pump and a controller, the inner part of the outer shell is provided with a partition plate, the outer shell and the partition plate form the oil storage tank, the inner part of the outer shell is further provided with a cavity, the plunger pump is arranged in the cavity, the plunger pump is provided with a first oil pipe and a second oil pipe, the first oil pipe penetrates through the partition plate and extends into the bottom of the oil storage tank, the second oil pipe penetrates through the side wall of the outer shell, and the controller is arranged on the outer wall of the outer shell.

[0008] [000 By arranging the controller on the outer shell of the oil atomizer, the controller can control the operation of the plunger pump, and the flow of the quick-drying oil in the first oil pipe and the second oil pipe can be adjusted, so that the flow of the quick-drying oil sprayed by the oil atomizer can be accurately controlled.

[0009] [000 Optionally, the oil atomizer further comprises a liquid level instrument in the form of a strip, the liquid level instrument is embedded in the side wall of the oil storage tank along the vertical direction, and the liquid level instrument exposes the liquid level of the quick-drying oil in the inner part of the oil storage tank.

[0010] [000 By adopting the technical scheme, the liquid level instrument is embedded in the side wall of the oil storage tank, the liquid level instrument exposes the liquid level of the quick-drying oil in the oil storage tank, and the staff can timely know how much quick-drying oil is actually stored in the oil storage tank, so that the total amount of the quick-drying oil is prevented from being too much or too little.

[0011] Optionally, the top of the oil storage tank is provided with a refueling hole, and the refueling hole is in communication with the oil storage tank.

[0012] By adopting the technical scheme, when the quick-drying oil is added to the inside of the oil storage tank through the refueling hole at the top of the oil storage tank, it can be ensured that the quick-drying oil completely enters the oil storage tank.

[0013] Optionally, the refueling hole is also connected with an oil conveying pipe, and a first flow adjusting device is arranged on the oil conveying pipe.

[0014] By adopting the technical scheme, the flow adjusting device can adjust the flow of the quick-drying oil entering the oil storage tank, so that the flow of the quick-drying oil entering the oil storage tank is maintained at a reasonable value, and the volume of the quick-drying oil in the oil storage tank is maintained at a constant value.

[0015] Optionally, an observation hole is arranged on the side wall of the shell, the observation hole is in communication with the cavity, and the observation hole is aligned with the plunger pump.

[0016] By adopting the technical scheme, the observation hole arranged on the side wall of the shell facilitates relevant personnel to timely observe the working condition of the plunger pump, so as to determine whether the plunger pump is working normally.

[0017] Optionally, the plunger pump is vertically fixed on the isolation plate, a first end of the first oil pipe is connected to one side close to the top of the plunger pump, a second end of the first oil pipe extends into the bottom of the oil storage tank, a first end of the second oil pipe is connected to one side close to the top of the plunger pump, and a second end of the second oil pipe is exposed from the shell.

[0018] By adopting the technical scheme, the plunger pump can use the first oil pipe to suck the quick-drying oil from the bottom of the oil storage tank, and use the second oil pipe to deliver the quick-drying oil to the oil mist generator, so that the main structure of the oil mist generator can be kept at a distance from the processing equipment.

[0019] Optionally, a second flow adjusting device is further arranged on the second oil pipe, and the second flow adjusting device is used to adjust the quick-drying oil passing through the second pipe.

[0020] By adopting the technical scheme, the second flow adjusting device is arranged on the second oil pipe, and the second flow adjusting device can adjust the output flow of the plunger pump, so that the flow of the quick-drying oil leaving the oil storage tank is maintained at a reasonable value.

[0021] Optionally, the shell comprises a back plate, and a plurality of fixing through holes are arranged on both sides of the back plate in the vertical direction and protrude from the shell, the fixing through holes are symmetrically arranged, and a fixing nut is arranged on each fixing through hole.

[0022] By adopting the above technical scheme, the oil atomizer can be fixed on the wall, the floor area of the oil atomizer is reduced, and space can be effectively saved.

[0023] Optionally, the front plate corresponding to the cavity is hingedly arranged on the shell and can be opened and closed.

[0024] By adopting the above technical scheme, the hingedly arranged front plate facilitates the staff to check the internal condition of the oil atomizer at any time, so that normal work of the oil atomizer is ensured.

[0025] Optionally, a debugging board is further arranged in the cavity, and a plurality of indicator lights are arranged on the debugging board in an array.

[0026] By adopting the above technical scheme, the indicator lights are used to indicate the working conditions of various components of the oil atomizer, so that the staff can timely master whether the various components are working normally.

[0027] In summary, the present application has at least one of the following beneficial technical effects:

[0028] 1. The controller is arranged on the shell of the oil atomizer, the controller can control the working of the plunger pump, and the flow rate of the quick-drying oil in the first oil pipe and the second oil pipe is adjusted, so that the effect of accurately controlling the flow rate of the quick-drying oil sprayed by the oil atomizer is achieved.

[0029] 2. The liquid level instrument is embedded in the side wall of the oil storage tank, so that the liquid level instrument exposes the liquid level of the quick-drying oil in the oil storage tank, and the staff can timely master how much quick-drying oil is actually stored in the oil storage tank, so that the total amount of the quick-drying oil is prevented from being too much or too little.

[0030] 3. The observation hole arranged on the side wall of the shell facilitates relevant personnel to timely observe the working condition of the plunger pump, so that whether the plunger pump is working normally is determined. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 is a structural schematic view of an atomizer provided by an embodiment of the present application.

[0032] Figure 2 is a sectional view of the atomizer provided by the embodiment of the present application.

[0033] Figure 3 is a right view of the atomizer provided by the embodiment of the present application.

[0034] Explanation of reference signs: 1, housing; 2, oil storage tank; 3, plunger pump; 4, controller; 5, liquid level meter; 6, debugging board; 11, isolation plate; 12, back plate; 121, fixing hole; 122, fixing nut; 13, observation hole; 14, front plate; 15, cavity; 21, oil filling hole; 22, oil delivery pipe; 221, first flow regulating device; 31, first pipeline; 32, second pipeline; 321, second flow regulating device; 61, indicator light. DETAILED DESCRIPTION

[0035] The following will be described in detail with reference to the accompanying drawings Figures 1-3 The present application is further described in detail.

[0036] In the related art, after the switch of the oil mist generator is turned on, the oil mist generator will suck the quick-drying oil and spray the quick-drying oil in the form of mist according to the preset parameters. However, the related art cannot accurately control the flow of the quick-drying oil, resulting in insufficient or excessive quick-drying oil output by the oil mist generator, which is difficult to match the actual scene requirements.

[0037] The present application discloses an oil mist generator. Referring to Figure 1 and Figure 2 The oil mist generator comprises a housing 1, an oil storage tank 2, a plunger pump 3 and a controller 4; the housing 1 is internally provided with an isolation plate 11, and the housing 1 and the isolation plate 11 constitute the oil storage tank 2; the housing 1 is further provided with a cavity 15, and the plunger pump 3 is arranged in the cavity 15; the plunger pump 3 is provided with a first oil pipe and a second oil pipe, the first oil pipe penetrates through the isolation plate 11 and extends into the bottom of the oil storage tank 2, and the second oil pipe penetrates through the side wall of the housing 1; the controller 4 is arranged on the front plate 14 of the housing 1.

[0038] Among them, the quick-drying oil includes any one of mineral oil-based quick-drying oil, synthetic quick-drying oil, bio-based quick-drying oil and water-soluble quick-drying oil.

[0039] The oil mist generator works cooperatively with the processing equipment, and the oil mist generator provides the quick-drying oil in the form of oil mist to the processing equipment, thereby playing a lubricating and / or cooling role. For example, the processing equipment is a sawing device or a stamping device. Taking the case that the processing equipment is a sawing device, the oil mist generator sprays the quick-drying oil to the saw blade of the sawing device to cool the saw blade; taking the case that the processing equipment is a stamping device, the oil mist generator sprays the quick-drying oil to the bearings, sliding guide rails, gear meshing areas and feeding components of the stamping device, thereby playing a lubricating role.

[0040] The implementation principle of the oil mist generator according to an embodiment of the present application is as follows:

[0041] 1. After the oil mist generator is turned on, the operator inputs the working parameters required by the oil mist generator through the controller 4, and the working parameters include the spraying flow of the quick-drying oil;

[0042] 2. The controller 4 sends the working parameters to the plunger pump 3;

[0043] 3. The plunger pump 3 starts working according to the working parameters, and uses the first oil pipe to draw the quick-drying oil from the oil tank 2;

[0044] 4. The plunger pump 3 sprays the quick-drying oil using the second oil pipe, and the spraying flow of the quick-drying oil meets the working parameters.

[0045] In summary, the controller 4 is arranged on the shell 1 of the oil sprayer, the controller 4 can control the working of the plunger pump 3, and adjust the flow of the quick-drying oil in the first oil pipe and the second oil pipe, so as to accurately control the flow of the quick-drying oil sprayed by the oil sprayer.

[0046] In other embodiments, referring to Figure 2 , the oil sprayer further comprises a liquid level instrument 5 in the form of a strip, the liquid level instrument 5 is embedded in the side wall of the oil tank 2 along the vertical direction, and the liquid level instrument 5 exposes the liquid level of the quick-drying oil inside the oil tank 2.

[0047] The implementation principle of the embodiment is that the liquid level instrument 5 can measure the liquid level of the quick-drying oil inside the oil tank 2. When the liquid level instrument 5 detects that the liquid level of the quick-drying oil is less than a first preset liquid level, the liquid level instrument 5 sends a first feedback signal to the controller 4, the first feedback signal is used to indicate that the volume of the quick-drying oil inside the oil tank 2 is less than a first preset volume; when the controller 4 receives the first feedback signal, the controller 4 generates a first output signal and sends the first output signal to the plunger pump 3 to control the working of the plunger pump 3. When the liquid level instrument 5 detects that the liquid level of the quick-drying oil reaches a second preset liquid level, the liquid level instrument 5 sends a second feedback signal to the controller 4, the second feedback signal is used to indicate that the volume of the quick-drying oil inside the oil tank 2 reaches a second preset volume, and when the controller 4 receives the second feedback signal, the controller 4 generates a second output signal and sends the second output signal to the plunger pump 3 to control the working of the plunger pump 3. The second preset liquid level is greater than the first preset liquid level, and the second preset volume is greater than the first preset volume.

[0048] In summary, the liquid level instrument 5 is embedded in the side wall of the oil tank 2, so that the liquid level instrument 5 exposes the liquid level of the quick-drying oil inside the oil tank 2, and the staff can timely know how much quick-drying oil is actually stored in the oil tank 2, so as to prevent the total amount of the quick-drying oil from being too much or too little.

[0049] In other embodiments, referring to Figure 1 , the top of the oil tank 2 is provided with a refueling hole 21, and the refueling hole 21 communicates with the oil tank 2.

[0050] In summary, the flow adjusting device can adjust the flow of the quick-drying oil entering the oil tank 2, so that the flow of the quick-drying oil entering the oil tank 2 is kept at a reasonable value.

[0051] In other embodiments, referring to Figure 2The oil filling hole 21 is also connected with an oil delivery pipe 22, and the oil delivery pipe 22 is provided with a first flow adjusting device 221.

[0052] The principle of the embodiment is that when the first flow adjusting device 221 receives the first output signal sent by the controller 4, the first flow adjusting device 221 starts to work according to the first output signal and starts to send the quick-drying oil into the oil storage tank 2. When the first flow adjusting device 221 receives the second output signal sent by the controller 4, the first flow adjusting device 221 stops working according to the first output signal and stops sending the quick-drying oil into the oil storage tank 2.

[0053] In summary, the flow adjusting device can adjust the flow of the quick-drying oil entering the oil storage tank 2, so that the flow of the quick-drying oil entering the oil storage tank 2 is maintained at a reasonable value, and the volume of the quick-drying oil in the oil storage tank 2 is maintained at a constant value.

[0054] In other embodiments, referring to Figure 3 , the side plate of the shell 1 is provided with an observation hole 13, the observation hole 13 is in communication with the cavity 15, and the observation hole 13 is aligned with the plunger pump 3.

[0055] In summary, the observation hole 13 provided on the side wall of the shell 1 facilitates relevant personnel to observe the working condition of the plunger pump 3 in time, so as to determine whether the plunger pump 3 is working normally.

[0056] In other embodiments, referring to Figure 2 , the plunger pump 3 is vertically fixed on the isolation plate 11; the first end of the first oil pipe is connected to one side close to the top of the plunger pump 3, and the second end of the first oil pipe extends into the bottom of the oil storage tank 2; the first end of the second oil pipe is connected to one side close to the top of the plunger pump 3, and the second end of the second oil pipe is exposed outside the shell 1.

[0057] Optionally, the plunger pump 3 draws the quick-drying oil from the oil storage tank 2 and delivers the quick-drying oil to the nozzle opening of the other section of the second oil pipe 32; the nozzle opening atomizes the quick-drying oil into fine droplets to form an oil mist, and the oil mist is delivered to each component in the processing equipment to play a role of lubrication and cooling.

[0058] The principle of the embodiment is that the controller 4 sends a working signal to the plunger pump 3, and the plunger pump 3 can adjust the suction amount of the quick-drying oil of the first oil pipe according to the working signal and adjust the spraying amount of the quick-drying oil of the second oil pipe according to the working signal.

[0059] In summary, the plunger pump 3 can use the first oil pipe to suck the quick-drying oil from the bottom of the oil storage tank 2 and use the second oil pipe to deliver the quick-drying oil to the outside of the oil atomizer, so that the main body structure of the oil atomizer can be kept at a distance from the processing equipment.

[0060] In other embodiments, referring to Figure 2The second oil pipe is further provided with a second flow adjusting device 321, and the second flow adjusting device 321 is used for adjusting the quick-drying oil passing through the second pipe 32.

[0061] The principle of the embodiment is that the controller 4 sends a spraying signal to the plunger pump 3, and the plunger pump 3 can adjust the spraying amount of the quick-drying oil of the second oil pipe according to the spraying signal, so as to adjust the flow of the quick-drying oil output by the second oil pipe.

[0062] In summary, the second oil pipe is provided with the second flow adjusting device 321, and the second flow adjusting device 321 can adjust the output flow of the plunger pump 3, so that the flow of the quick-drying oil leaving the oil storage tank 2 is maintained at a reasonable value.

[0063] In other embodiments, referring to Figure 1 The back plate 12 is provided with a plurality of fixing through holes 121 in the vertical direction at both sides of the back plate 12, the fixing through holes 121 are symmetrically arranged, and the fixing through holes 121 are provided with fixing nuts 122.

[0064] The principle of the embodiment is that after the oil atomizer is placed on the wall, the fixing nuts 122 are screwed into the fixing through holes 121, and the fixing nuts 122 play a role in fixing the oil atomizer at this time.

[0065] In summary, the oil atomizer can be fixed on the wall, the floor area of the oil atomizer is reduced, and space can be effectively saved.

[0066] In other embodiments, referring to Figure 1 The front plate 14 is hingedly connected to the shell 1 and can be opened and closed.

[0067] For example, the staff can open the front plate 14, so as to check the internal condition in the cavity 15 of the oil atomizer, and determine whether the oil atomizer is working normally.

[0068] In summary, the hingedly arranged front plate 14 facilitates the staff to check the internal condition of the oil atomizer at any time, so as to ensure the normal work of the oil atomizer.

[0069] In other embodiments, referring to Figure 2 The cavity 15 is further provided with a debugging board 6, and the debugging board 6 is provided with a plurality of indicator lights 61 arranged in an array.

[0070] For example, the indicator lights 61 are used for indicating whether other components in the oil atomizer are working normally. For example, the indicator lights 61 include a pump indicator light, and the pump indicator light is used for indicating whether the plunger pump 3 is working normally. When the pump indicator light emits green light, it indicates that the plunger pump 3 is working normally. When the pump indicator light emits red light, it indicates that the plunger pump 3 is working abnormally.

[0071] In summary, the indicator light 61 is used to indicate the working condition of each component of the oil sprayer, so as to facilitate the staff to timely master whether each component is working normally.

[0072] In other embodiments, a buzzer is also arranged on the debugging board 6. When the controller 4 detects that the plunger pump 3 is working normally, the buzzer does not work. When the controller 4 detects that the plunger pump 3 is working abnormally, the controller 4 sends a buzzer signal to the buzzer. After receiving the buzzer signal, the buzzer produces a buzzing sound.

[0073] In other embodiments, an exhaust fan can also be arranged on the shell 1. When the controller 4 detects that the temperature inside the cavity 15 is greater than the first preset temperature, the controller 4 sends an exhaust start signal to the exhaust fan, and the exhaust fan is started according to the exhaust start signal to reduce the temperature inside the cavity 15. When the controller detects that the temperature inside the cavity 15 is less than the second preset temperature, the controller 4 sends an exhaust stop signal to the exhaust fan, and the exhaust fan is closed according to the exhaust stop signal.

[0074] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An oil-mist generator, characterized in that The utility model relates to an oil atomizer, which comprises a shell (1), an oil storage tank (2), a plunger pump (3) and a controller (4), wherein the shell (1) is internally provided with a partition plate (11), the shell (1) and the partition plate (11) constitute the oil storage tank (2), the shell (1) is further internally provided with a cavity (15), the plunger pump (3) is arranged in the cavity (15), the plunger pump (3) is provided with a first oil pipe and a second oil pipe, the first oil pipe penetrates through the partition plate (11) and extends into the bottom of the oil storage tank (2), the second oil pipe penetrates through the side wall of the shell (1), and the controller (4) is arranged on the front plate (14) of the shell (1). The oil atomizer further comprises a liquid level instrument (5) in the form of a strip, which is embedded in the side wall of the oil storage tank (2) along the vertical direction, and the liquid level instrument (5) exposes the liquid level of the quick-drying oil inside the oil storage tank (2).

2. The oil mist lubricator of claim 1, wherein The top of the oil storage tank (2) is provided with an oil filling hole (21) in communication with the oil storage tank (2).

3. The oil mist lubricator of claim 1, wherein The oil filling hole (21) is further connected with an oil delivery pipe (22), and the oil delivery pipe (22) is provided with a first flow adjusting device (221).

4. The oil mist lubricator of claim 3, wherein The side plate of the shell (1) is provided with an observation hole (13) in communication with the cavity (15), and the observation hole (13) is aligned with the plunger pump (3).

5. The oil mist lubricator of claim 1, wherein The plunger pump (3) is vertically fixed on the partition plate (11), the first end of the first oil pipe is connected to one side close to the top of the plunger pump (3), the second end of the first oil pipe extends into the bottom of the oil storage tank (2), the first end of the second oil pipe is connected to one side close to the top of the plunger pump (3), and the second end of the second oil pipe is exposed outside the shell (1).

6. The oil mist lubricator of claim 1, wherein The second oil pipe is further provided with a second flow adjusting device (321) for adjusting the quick-drying oil passing through the second pipeline (32).

7. The oil mist lubricator of claim 6, wherein The shell (1) comprises a back plate (12), the portions of the back plate (12) on both sides beyond the shell (1) are provided with a plurality of fixed through holes (121) along the vertical direction, the fixed through holes (121) are symmetrically arranged, and the fixed through holes (121) are provided with fixed nuts (122).

8. The oil mist lubricator of claim 1, wherein The front plate (14) corresponding to the cavity (15) is hingedly connected to the shell (1) and can be opened and closed.

9. The oil mist lubricator of claim 1, wherein The cavity (15) is further internally provided with a debugging plate (6), and the debugging plate (6) is provided with a plurality of indicator lights (61) arranged in an array.

10. The oil mist lubricator of claim 1, wherein ​

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