High-efficiency filter leak detector

The design of the winding and leak detection mechanisms solves the problem of cumbersome leak detection tube handling, enabling automatic winding of leak detection tubes and flexible adjustment of detection spacing, thereby improving work efficiency and detection accuracy.

CN224004582UActive Publication Date: 2026-03-17SUZHOU YAGUAN ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520709754.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-17
Estimated Expiration
2035-04-15

AI Technical Summary

Technical Problem

Existing high-efficiency filter leak detectors require tedious sorting and straightening of the leak detection tubes after testing, resulting in low work efficiency.

Method used

The system employs a winding mechanism and a leak detection mechanism. The leak detection tube is automatically wound up by the rotation of the winding roller and the cooperation between the pawl and the fixed ratchet. The distance between the filter and the leak detection head can be flexibly adjusted by the setting of the adjusting rod and the positioning ball to avoid contact errors.

Benefits of technology

This technology enables efficient winding of leak detection tubes, reduces labor intensity, improves work efficiency, and enhances the accuracy of test results.

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Abstract

The utility model provides a leak detector for a high-efficiency filter, belongs to the technical field of leak detectors, and aims to solve the problems that after the existing leak detector for the high-efficiency filter is used for completing detection, leak detection pipes are generally required to be tidied to avoid knotting and winding, but the tidying process relates to a plurality of steps such as straightening, coiling and the like, the operation is relatively tedious, a large amount of time is consumed, and the work efficiency is high. According to the technical scheme of the utility model, a display screen is fixedly installed at the front end of a machine body. A plurality of operation keys are arranged, and the plurality of operation keys are arranged at the front end of the machine body in a sliding manner; the mounting plate is clamped at the upper end of the machine body; the winding roller is rotationally connected to the inner side of the machine body; the leakage detection pipe is wound on the outer side of the wind-up roller, and one end of the leakage detection pipe is connected with the detection port of the machine body through a rotary joint; the leak detection head is inserted into the outer side of the leak detection tube; through the arrangement of the leakage detection pipe winding device, efficient winding of the leakage detection pipe is achieved, the working efficiency is improved, and the labor intensity is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of leak detector technology, and more specifically, relates to a high-efficiency filter leak detector. Background Technology

[0002] A high-efficiency filter leak detector is a specialized device used to detect whether a filter is leaking or damaged. It is widely used in pharmaceutical, electronics, medical, and chemical industries to ensure the sealing and filtration efficiency of the filtration system.

[0003] According to application number CN202320152286.X, a photometric method for detecting high-efficiency filters leaks relates to the field of aerosol detection technology. Specifically, it is a photometric method for detecting high-efficiency filters leaks, comprising a leak detector body. Two air-end assemblies are connected to the top of the leak detector body. Each air-end assembly includes an air inlet pipe installed on the top of the leak detector body. An air inlet is connected to the top of the air inlet pipe, and a rubber ring is provided at the top of the air inlet. A steel wire rope is disposed inside the rubber ring. This photometric method for detecting high-efficiency filters leaks, by setting a retractable air inlet, allows for the rotation of a winding roller driven by a drive motor when testing filters of different sizes. This winding roller winds or unwinds the steel wire rope, causing the rubber ring and air inlet to contract or expand inward, thereby changing the size of the air inlet and adapting to different testing environments.

[0004] Based on the above, after completing the test using an existing high-efficiency filter leak detector, it is usually necessary to organize the leak detection tube to avoid tangling. However, the organization process involves multiple steps such as straightening and coiling, which is cumbersome and time-consuming, thus negatively impacting work efficiency. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a high-efficiency filter leak detector. This solves the problem that after completing the test with an existing high-efficiency filter leak detector, it is usually necessary to organize the leak detection tube to avoid tangling. However, the organization process involves multiple steps such as straightening and coiling, which is cumbersome and time-consuming, thus negatively impacting work efficiency.

[0006] The purpose and effectiveness of this utility model high-efficiency filter leak detector are achieved through the following specific technical means:

[0007] A high-efficiency filter leak detector includes a body, a display screen, operation buttons, a mounting plate, a take-up roller, a leak detection tube, a leak detection head, a take-up mechanism, and a leak detection mechanism. The display screen is fixedly mounted on the front end of the body. Multiple operation buttons are slidably mounted on the front end of the body. The mounting plate is snapped onto the upper end of the body. The take-up roller is rotatably connected to the inner side of the body. The leak detection tube is wound around the outer side of the take-up roller, with one end connected to the detection port of the body via a rotary joint. The leak detection head is inserted into the outer side of the leak detection tube. The take-up mechanism is located on the inner side of the body. The leak detection mechanism is located at the front end of the leak detection head.

[0008] Furthermore, the winding mechanism includes: a connecting disc, a pawl, a polygonal groove, and a fixed ratchet; the connecting disc is rotatably connected to the inner side of the machine body; the pawl is hinged to the outer side of the connecting disc, and a torsion spring is provided at the hinge point between the pawl and the connecting disc; the polygonal groove is formed on the inner side of the connecting disc; and the fixed ratchet is fixedly connected to the inner side of the machine body.

[0009] Furthermore, the winding mechanism also includes: a connecting block, a square groove, and a spiral spring; the connecting block is rotatably connected to the inner side of the machine body; the square groove is formed on the inner side of the connecting block; the inner ring of the spiral spring is fixedly connected to the outer side of the connecting block, and the outer ring of the spiral spring is fixedly connected to the inner side of the machine body.

[0010] Furthermore, the winding mechanism also includes: a pressing rod, a connecting round shaft, a polygonal shaft, and a compression spring; the pressing rod is slidably connected to the inner side of the machine body and slidably connected to the square groove; the connecting round shaft is fixedly connected to the outer side of the pressing rod; the polygonal shaft is fixedly connected to the outer side of the connecting round shaft and slidably connected to the polygonal groove and the winding roller; one end of the compression spring is fixedly connected to the outer side of the polygonal shaft, and the other end of the compression spring is fixedly connected to the inner side of the winding roller.

[0011] Furthermore, the leak detection mechanism includes: fixed side rods, adjusting rods, and connecting balls; multiple fixed side rods are provided, and each fixed side rod is fixedly connected to the outside of the leak detection head; multiple adjusting rods are provided, and each adjusting rod is slidably connected to the inside of the multiple fixed side rods; multiple connecting balls are provided, and each connecting ball is rotatably connected to the inside of the multiple adjusting rods.

[0012] Furthermore, the leak detection mechanism also includes: positioning grooves, positioning balls, and positioning springs; multiple sets of positioning grooves are provided, and the multiple sets of positioning grooves are respectively opened on the outer side of multiple adjusting rods; multiple sets of positioning balls are provided, and the multiple sets of positioning balls are respectively slidably connected to the inner side of multiple fixed side rods; multiple sets of positioning springs are provided, and one end of the multiple sets of positioning springs is respectively fixedly connected to the outer side of the multiple sets of positioning balls, and the other end of the multiple sets of positioning springs is respectively fixedly connected to the inner side of the multiple fixed side rods.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This invention achieves the function of winding the leak detection tube through the setting of the winding mechanism. When the leak detection tube is pulled, the winding roller rotates accordingly. The rotation of the winding roller drives the connecting block to rotate through the polygonal shaft and the pressing rod, thereby causing the connecting block to wind up the spiral spring. At the same time, the cooperation between the pawl and the fixed ratchet effectively prevents the winding roller from rotating in the opposite direction. When the pressing rod is pushed, causing the polygonal shaft to disengage from the polygonal groove, the winding roller is no longer restricted by the pawl. At this time, under the action of the spiral spring, the winding roller automatically reverses, realizing the winding of the leak detection tube. No manual handling is required, the operation is simple, work efficiency is improved, and costs are reduced. Labor intensity; the leak detection mechanism allows for precise adjustment of the leak detection interval. Pulling the adjusting rod extends the positioning ball, which, under the action of the positioning spring, presses against the inside of the positioning groove, thus positioning the adjusting rod. This adjustable rod allows for flexible adjustment of the distance between the filter and the leak detection head, maintaining a constant distance to avoid detection errors caused by contact and improve the accuracy of the detection results. Furthermore, this mechanism not only enables efficient winding of the leak detection tube, improving work efficiency and reducing labor intensity, but also allows for precise adjustment of the leak detection interval, further enhancing the accuracy of the detection results. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the present invention.

[0016] Figure 2 This is a structural schematic diagram of the leak detection tube of this utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the fixed ratchet disassembly of this utility model.

[0018] Figure 4 This is a cross-sectional structural schematic diagram of the winding roller of this utility model.

[0019] Figure 5 This is a cross-sectional structural diagram of the leak detection head of this utility model.

[0020] Figure 6 This is a utility model Figure 5 A magnified structural diagram of part A in the middle.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Machine body; 2. Display screen; 3. Operation buttons; 4. Mounting plate; 5. Take-up roller; 6. Leak detection tube; 7. Leak detection head; 701. Fixed side rod; 8. Connecting plate; 801. Pawl; 802. Polygonal groove; 9. Fixed ratchet; 10. Connecting block; 1001. Square groove; 11. Spiral spring; 12. Pressing rod; 1201. Connecting round shaft; 1202. Polygonal shaft; 1203. Compression spring; 13. Adjusting rod; 1301. Connecting ball; 1302. Positioning groove; 14. Positioning ball; 1401. Positioning spring. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0024] Example 1:

[0025] As attached Figures 1-4 As shown:

[0026] This utility model provides a high-efficiency filter leak detector, including a body 1, a display screen 2, operation buttons 3, a mounting plate 4, a take-up roller 5, a leak detection tube 6, a leak detection head 7, and a take-up mechanism; the display screen 2 is fixedly installed at the front end of the body 1; multiple operation buttons 3 are provided, and all multiple operation buttons 3 are slidably installed at the front end of the body 1; the mounting plate 4 is snapped onto the upper end of the body 1; the take-up roller 5 is rotatably connected to the inner side of the body 1; the leak detection tube 6 is wound around the outer side of the take-up roller 5, and one end of the leak detection tube 6 is connected to the detection port of the body 1 through a rotary joint; the leak detection head 7 is inserted into the outer side of the leak detection tube 6; the take-up mechanism is located on the inner side of the body 1.

[0027] The winding mechanism includes: a connecting disc 8, a pawl 801, a polygonal groove 802, a fixed ratchet 9, a connecting block 10, a square groove 1001, a spiral spring 11, a pressing rod 12, a connecting shaft 1201, a polygonal shaft 1202, and a compression spring 1203; the connecting disc 8 is rotatably connected to the inner side of the machine body 1; the pawl 801 is hinged to the outer side of the connecting disc 8, and a torsion spring is provided at the hinge point between the pawl 801 and the connecting disc 8; the polygonal groove 802 is formed on the inner side of the connecting disc 8; the fixed ratchet 9 is fixedly connected to the inner side of the machine body 1; the connecting block 10 is rotatably connected to the inner side of the machine body 1; the square groove 1001 is formed on the connecting block 10. The inner side of the connecting block 10 is fixedly connected to the outer side of the connecting block 10; the outer ring of the spiral spring 11 is fixedly connected to the inner side of the machine body 1; the pressing rod 12 is slidably connected to the inner side of the machine body 1, and the pressing rod 12 is slidably connected to the square groove 1001; the connecting round shaft 1201 is fixedly connected to the outer side of the pressing rod 12; the polygonal shaft 1202 is fixedly connected to the outer side of the connecting round shaft 1201, and the polygonal shaft 1202 is slidably connected to the polygonal groove 802 and the take-up roller 5; one end of the compression spring 1203 is fixedly connected to the outer side of the polygonal shaft 1202, and the other end of the compression spring 1203 is fixedly connected to the inner side of the take-up roller 5.

[0028] The specific usage and function of this embodiment are as follows: By pulling the leak detection tube 6, the take-up roller 5 will rotate. The rotation of the take-up roller 5 will drive the connecting block 10 to rotate through the polygonal shaft 1202 and the pressing rod 12. The rotation of the connecting block 10 will wind up the spiral spring 11. The pawl 801 and the fixed ratchet 9 can prevent the take-up roller 5 from rotating in the opposite direction. By pushing the pressing rod 12, the polygonal shaft 1202 will disengage from the polygonal groove 802. At this time, the take-up roller 5 will lose the restriction of the pawl 801. The take-up roller 5 will then reverse under the action of the spiral spring 11 to wind up the leak detection tube 6.

[0029] Example 2:

[0030] Based on Example 1, such as Figures 5-6 As shown, the leak detection mechanism includes: a fixed side rod 701, an adjusting rod 13, a connecting ball 1301, a positioning groove 1302, a positioning ball 14, and a positioning spring 1401; the leak detection mechanism is located at the front end of the leak detection head 7; multiple fixed side rods 701 are provided, and multiple fixed side rods 701 are fixedly connected to the outside of the leak detection head 7; multiple adjusting rods 13 are provided, and multiple adjusting rods 13 are slidably connected to the inside of multiple fixed side rods 701; multiple connecting balls 1301 are provided, and multiple connecting balls 1301 are... The rotatable connection is to the inner side of multiple adjusting rods 13; multiple sets of positioning grooves 1302 are provided, and multiple sets of positioning grooves 1302 are respectively opened on the outer side of multiple adjusting rods 13; multiple sets of positioning balls 14 are provided, and multiple sets of positioning balls 14 are respectively slidably connected to the inner side of multiple fixed side rods 701; multiple sets of positioning springs 1401 are provided, and one end of multiple sets of positioning springs 1401 is respectively fixedly connected to the outer side of multiple sets of positioning balls 14, and the other end of multiple sets of positioning springs 1401 is respectively fixedly connected to the inner side of multiple fixed side rods 701.

[0031] The specific usage and function of this embodiment: By pulling the adjusting rod 13, the adjusting rod 13 can be pulled out. At this time, the positioning ball 14 will press against the inner side of the positioning groove 1302 under the action of the positioning spring 1401 to position the adjusting rod 13. The setting of the adjusting rod 13 can separate the distance between the filter and the leak detection head 7, preventing the leak detection head 7 from directly contacting the filter and affecting the detection results.

[0032] The following points should be noted in this article:

[0033] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0034] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0035] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A high-efficiency filter leak detector, comprising a body (1), a display screen (2), operation buttons (3), a mounting plate (4), a winding roller (5), a leak detection tube (6), a leak detection head (7), a winding mechanism, and a leak detection mechanism; the display screen (2) is fixedly installed at the front end of the body (1); multiple operation buttons (3) are provided, and all multiple operation buttons (3) are slidably installed at the front end of the body (1); the mounting plate (4) is snapped onto the upper end of the body (1); characterized in that: The winding roller (5) is rotationally connected to the inner side of the machine body (1); the leak detection pipe (6) is wound on the outer side of the winding roller (5); the leak detection head (7) is inserted on the outer side of the leak detection pipe (6); the winding mechanism is arranged on the inner side of the machine body (1); and the leak detection mechanism is arranged on the front end of the leak detection head (7).

2. The high efficiency filter leak detector of claim 1, wherein: The winding mechanism comprises a connecting disc (8), a pawl (801), a multi-sided slot (802) and a fixed ratchet wheel (9); the connecting disc (8) is rotationally connected to the inner side of the machine body (1); the pawl (801) is hingedly connected to the outer side of the connecting disc (8), and the hinged part of the pawl (801) and the connecting disc (8) is provided with a torsion spring; the multi-sided slot (802) is arranged on the inner side of the connecting disc (8); and the fixed ratchet wheel (9) is fixedly connected to the inner side of the machine body (1).

3. The high efficiency particulate air filter leak tester of claim 2, wherein: The winding mechanism further comprises a connecting block (10), a square slot (1001) and a volute spring (11); the connecting block (10) is rotationally connected to the inner side of the machine body (1); the square slot (1001) is arranged on the inner side of the connecting block (10); and the inner ring of the volute spring (11) is fixedly connected to the outer side of the connecting block (10), and the outer ring of the volute spring (11) is fixedly connected to the inner side of the machine body (1).

4. The high efficiency particulate air filter leak tester of claim 3, wherein: The winding mechanism further comprises a pressing rod (12), a connecting circular shaft (1201), a multi-sided shaft (1202) and a compression spring (1203); the pressing rod (12) is slidingly connected to the inner side of the machine body (1), and the pressing rod (12) is slidingly connected with the square slot (1001); the connecting circular shaft (1201) is fixedly connected to the outer side of the pressing rod (12); the multi-sided shaft (1202) is fixedly connected to the outer side of the connecting circular shaft (1201), and the multi-sided shaft (1202) is slidingly connected with the multi-sided slot (802) and the winding roller (5); and one end of the compression spring (1203) is fixedly connected to the outer side of the multi-sided shaft (1202), and the other end of the compression spring (1203) is fixedly connected to the inner side of the winding roller (5).

5. The high efficiency particulate air filter leak tester of claim 1, wherein: The leak detection mechanism comprises a fixed side rod (701), an adjusting rod (13) and a connecting ball (1301); a plurality of fixed side rods (701) are provided, and each of the plurality of fixed side rods (701) is fixedly connected to the outer side of the leak detection head (7); a plurality of adjusting rods (13) are provided, and each of the plurality of adjusting rods (13) is slidingly connected to the inner side of the plurality of fixed side rods (701); and a plurality of connecting balls (1301) are provided, and each of the plurality of connecting balls (1301) is rotationally connected to the inner side of the plurality of adjusting rods (13).

6. The high efficiency particulate air filter leak tester of claim 5, wherein: The leak detection mechanism further comprises positioning grooves (1302), positioning balls (14) and positioning springs (1401); the positioning grooves (1302) are provided in multiple groups, and the multiple groups of positioning grooves (1302) are respectively arranged on the outer sides of multiple adjusting rods (13); the positioning balls (14) are provided in multiple groups, and the multiple groups of positioning balls (14) are respectively and slidingly connected to the inner sides of multiple fixed side rods (701); and the positioning springs (1401) are provided in multiple groups, and one end of each of the multiple groups of positioning springs (1401) is respectively and fixedly connected to the outer side of each of the multiple groups of positioning balls (14), and the other end of each of the multiple groups of positioning springs (1401) is respectively and fixedly connected to the inner side of each of the multiple fixed side rods (701).

Citation Information

Patent Citations

  • Photometer method high efficiency filter leak detector

    CN219391238U