Broken wire detection device of wire cutting machine and wire cutting machine

By introducing a combination of a pre-tightening mechanism and a rotating component with an elastic component into the wire breakage detection device of the online cutting machine, the problem of the detection line not being broken in the existing technology is solved, achieving more reliable and timely wire breakage detection, and adapting to main roller configurations with different shaft spacings.

CN224012706UActive Publication Date: 2026-03-20QINGDAO GAOCE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520512537.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-20
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing wire breakage detection devices often fail to detect wire breakage because the detection wire is not broken by the broken cutting wire.

Method used

A wire breakage detection device for a wire EDM machine is designed, including a detection wire and a pre-tensioning mechanism. The pre-tensioning mechanism applies an initial tension to the detection wire, making it easier for the detection wire to break. The magnitude of the pre-tensioning force is adjusted by combining a rotating component and an elastic component to ensure that the detection wire can detect wire breakage in a timely manner.

Benefits of technology

It improves the reliability and timeliness of wire breakage detection, avoiding the situation where the cutting wire breakage is not detected because the detection wire is not broken. The structure is simple, stable and reliable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224012706U_ABST
    Figure CN224012706U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of silicon rod machining equipment, in particular to a wire breaking detection device of a wire cutting machine and the wire cutting machine. Specifically, the broken line detection device comprises a detection line, a line hanging assembly and a detection assembly, the line hanging assembly and the detection assembly are distributed in the X direction at intervals, the two ends of the detection line are fixedly connected with the line hanging assembly and the detection assembly respectively, and the detection assembly can detect that the detection line is broken. The wire hanging assembly comprises a first fixing component and a pre-tightening force mechanism installed on the first fixing component, and the pre-tightening force mechanism is connected with the detection wire and can apply pre-tightening force to the detection wire. And by arranging the pre-tightening force mechanism, the detection line can have pre-tightening force, so that the detection line is more easily broken, and the situation that breakage of the cutting line is not detected is favorably avoided.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to silicon rod processing equipment technical field, concretely relates to a wire cutting machine's broken wire detection device and wire cutting machine. BACKGROUND

[0002] Wire cutting is a kind of cutting line high-speed reciprocating movement, and relative movement with the cutting piece (such as photovoltaic silicon rod, semiconductor, silicon carbide, sapphire, magnetic material and so on), to make cutting line cut the cutting piece a kind of cutting processing method.

[0003] The existing wire cutting machine mainly includes cutting frame, cutting assembly, feed assembly, winding assembly, liquid circuit assembly and electric control box etc. Among them, cutting assembly includes main roller assembly, and main roller assembly includes main roller and wire net arranged on main roller, and cutting operation is carried out through wire net.

[0004] In the process of cutting operation, cutting wire breakage may occur, and broken wire detection device needs to be set to carry out broken wire detection. Broken wire detection device includes detection line arranged near wire net, and detection line is broken when cutting wire breaks, so that cutting wire breakage is detected. However, the existing broken wire detection device often appears the situation that the detection line is not broken by the cutting wire, so that cutting wire breakage cannot be detected in time, causing broken wire loss.

[0005] Correspondingly, the prior art needs a new technical scheme to solve the above problems. UTILITY MODEL CONTENTS

[0006] In order to solve at least one of the above problems in the prior art, that is, to solve the problem that the existing broken wire detection device often appears the situation that the detection line is not broken by the cutting wire, so that cutting wire breakage cannot be detected in time.

[0007] In a first aspect, the application provides a broken wire detection device of a wire cutting machine, the broken wire detection device comprising a detection line and a hanging line assembly and a detection assembly spaced apart along an X direction, both ends of the detection line being fixedly connected with the hanging line assembly and the detection assembly respectively, the detection assembly being capable of detecting breakage of the detection line, the hanging line assembly comprising a first fixed member and a pre-tightening force mechanism mounted on the first fixed member, the pre-tightening force mechanism being connected with the detection line and capable of applying a pre-tightening force to the detection line.

[0008] The application can make the detection line have an initial tension (the initial tension is the pre-tightening force) by setting the pre-tightening force mechanism, so that the detection line is more easily broken, thereby facilitating the avoidance of the situation that the cutting wire breakage is not detected.

[0009] In the preferred technical scheme of the wire breaking detection device of the wire cutting machine, the pre-tightening force mechanism comprises a first rotating member and an elastic member, the first rotating member is pivotally connected with the first fixed member, the first rotating member is fixedly connected with the detection wire, and the two ends of the elastic member are respectively abutted against or connected with the first fixed member and the first rotating member; and the connecting points of the elastic member and the first rotating member with the detection wire are respectively located on the two sides of the pivot connecting point of the first rotating member and the first fixed member.

[0010] The pre-tightening force mechanism is combined with the rotating member and the elastic member, so that the pre-tightening force of the detection wire can be adjusted according to the breaking force of the detection wire, and the pre-tightening force of the detection wire is adjusted by adjusting the compression amount or the elongation amount of the elastic member, which is convenient, simple in structure and stable and reliable.

[0011] In the preferred technical scheme of the wire breaking detection device of the wire cutting machine, the elastic member is a spring, the spring is compressed between the first fixed member and the first rotating member, the pre-tightening force mechanism further comprises a first limiting member, one end of the first limiting member is fixedly connected with or integrally arranged on one of the first fixed member and the first rotating member, the other one of the first fixed member and the first rotating member is provided with a strip-shaped hole or a strip-shaped slot, the strip-shaped hole or the strip-shaped slot extends along the length direction of the first rotating member, the other end of the first limiting member is inserted into the strip-shaped hole or the strip-shaped slot, and the spring is sleeved on the first limiting member.

[0012] The first limiting member is arranged between the first rotating member and the first fixed member, and the spring is sleeved on the first limiting member, so that the spring can be limited to avoid deviation, and the reliability of the pre-tightening force mechanism is improved.

[0013] In the preferred technical scheme of the wire breaking detection device of the wire cutting machine, the pre-tightening force mechanism further comprises a spacing adjusting member arranged between the first fixed member and the first rotating member, and the spacing adjusting member adjusts the compression amount of the spring by adjusting the spacing between the first rotating member and the first fixed member.

[0014] The spacing adjusting member is arranged between the first fixed member and the first rotating member, so that the compression amount of the spring can be more accurately controlled, and the pre-tightening force applied to the detection wire is more accurate.

[0015] In the preferred technical scheme of the broken wire detection device of the wire cutting machine, the first fixed member is provided with a first connecting hole connected with the cutting frame of the wire cutting machine, the first connecting hole is in a strip shape and extends along the Z direction to facilitate adjustment of the mounting position of the wire hanging assembly in the Z direction; and / or the first fixed member is provided with a first guide wheel, and the detection wire is fixedly connected with the first rotating member after passing through the first guide wheel.

[0016] The first connecting hole extending along the Z direction is arranged on the first fixed member, so that the mounting position of the wire hanging assembly in the Z direction is adjusted, and the main roller with different shaft distances is better adapted.

[0017] In the preferred technical scheme of the broken wire detection device of the wire cutting machine, the wire hanging assembly further comprises a first distance adjusting member arranged on the first fixed member and a first detection passing wheel arranged on the first distance adjusting member, the first detection passing wheel is distributed along the Y direction with the first guide wheel, the detection wire extends to the first guide wheel after passing through the first detection passing wheel, and the first distance adjusting member is used for adjusting the distance between the detection wire and the wire net of the wire cutting machine.

[0018] The distance between the detection wire and the wire net is adjusted by arranging the first distance adjusting member, so that the main roller with different shaft distances is better adapted, and the extension direction of the detection wire is changed as needed by arranging the first detection passing wheel.

[0019] In the preferred technical scheme of the broken wire detection device of the wire cutting machine, the broken wire detection device further comprises a wire pulling assembly above or below the detection assembly, the wire pulling assembly is provided with a second detection passing wheel and a second guide wheel distributed along the Y direction, the second detection passing wheel is arranged corresponding to the first detection passing wheel along the X direction, and the detection wire is fixedly connected with the detection assembly after passing through the second detection passing wheel and the second guide wheel in sequence.

[0020] The second detection passing wheel and the second guide wheel are arranged, so that the extension direction of the detection wire is adjusted according to the position of the detection assembly and the wire hanging assembly, and the detection wire can be smoothly extended from the detection assembly to the wire hanging assembly.

[0021] In the preferred technical scheme of the broken wire detection device of the wire cutting machine, the pulling wire assembly comprises a second fixing member and a second distance adjusting member arranged on the second fixing member, the second guide wheel is arranged on the second fixing member, the second detection wheel is arranged on the second distance adjusting member, the second distance adjusting member is used for adjusting the distance between the detection wire and the wire net of the wire cutting machine, the second fixing member is provided with a second connecting hole connected with the cutting frame of the wire cutting machine, and the second connecting hole is arranged in a strip shape and extends in the Z direction so as to facilitate adjustment of the mounting position of the pulling wire assembly in the Z direction.

[0022] The second distance adjusting member is arranged to adjust the distance between the detection wire and the wire net, and the second connecting hole extending in the Z direction is arranged on the second fixing member, so that the mounting position of the pulling wire assembly in the Z direction is adjusted, and the main roller with different wheelbase is better adapted.

[0023] In the preferred technical scheme of the broken wire detection device of the wire cutting machine, the detection assembly comprises a third fixing member, a sensing member, a second rotating member and a second limiting member arranged on the third fixing member, the second rotating member is pivotally connected with the third fixing member, the detection wire is fixedly connected with the second rotating member, and the second limiting member abuts against the second rotating member to prevent the second rotating member from rotating relative to the third fixing member under the action of the pulling force of the detection wire. The second rotating member rotates relative to the third fixing member under the action of its own gravity when the detection wire is broken, so that the sensing member detects the broken detection wire.

[0024] The second rotating member is arranged, and the detection wire is fixedly connected with the second rotating member. When the detection wire is broken, the second rotating member can rotate under the action of its own gravity, so that the detection wire is detected by the sensing member, the response is faster, the structure is simple, and the cost is lower.

[0025] The second aspect of the application also provides a wire cutting machine, which comprises the broken wire detection device described in the above technical scheme. BRIEF DESCRIPTION OF DRAWINGS

[0026] The wire cutting machine and the broken wire detection device thereof will be described below with reference to the accompanying drawings. In the drawings:

[0027] Figure 1 It is a structural schematic view of the wire cutting machine of the application;

[0028] Figure 2 It is a structural schematic view of the main roller assembly and the broken wire detection device of the application;

[0029] Figure 3Structure diagram of the hanging wire assembly of the broken line detection device of the present application Figure 1 ;

[0030] Figure 4 Structure diagram of the hanging wire assembly of the broken line detection device of the present application Figure 2 ;

[0031] Figure 5 Structure diagram of the pulling wire assembly of the broken line detection device of the present application

[0032] Figure 6 Structure diagram of the detection assembly of the broken line detection device of the present application Figure 1 ;

[0033] Figure 7 Structure diagram of the detection assembly of the broken line detection device of the present application Figure 2 .

[0034] List of reference signs

[0035] 1, cutting frame; 2, main roller assembly; 21, main roller; 22, wire net; 3, hanging wire assembly; 31, first fixed member; 311, first connecting hole; 312, first fixed plate; 313, first rotating shaft; 314, plate-shaped support part; 315, first connecting plate; 32, pre-tightening force mechanism; 321, first rotating member; 322, elastic member; 323, first limiting member; 324, distance adjusting member; 3211, strip-shaped hole; 33, first guide wheel; 34, first distance adjusting member; 341, first strip-shaped connecting hole; 35, first detection wheel; 36, first butterfly screw; 37, first bolt; 4, pulling wire assembly; 41, second fixed member; 42, second detection wheel; 43, second distance adjusting member; 411, second connecting hole; 412, second connecting plate; 431, second strip-shaped connecting hole; 5, detection assembly; 51, third fixed member; 52, sensing member; 53, second rotating member; 54, second limiting member; 55, second butterfly screw; 56, protective cover; 511, second rotating shaft; 6, detection wire. DETAILED DESCRIPTION

[0036] The preferred embodiments of the present application will be described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present application, and are not intended to limit the protection scope of the present application.

[0037] It should be noted that in the description of the present application, the terms indicating the direction or positional relationship of "left", "right" and the like are based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0038] In addition, it should be noted that in the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] Specifically, the present application provides a wire cutting machine, such as Figure 1 and Figure 2 The wire cutting machine of the present application comprises a cutting frame 1 and a main roller assembly 2 mounted on the cutting frame 1, the cutting frame 1 has a cutting chamber inside, and the main roller assembly 2 is located in the cutting chamber. Among them, the main roller assembly 2 is used for cutting work, for example, it can be used to cut a silicon rod into a plurality of silicon wafers.

[0040] Exemplarily, as shown in Figure 1 and Figure 2 The main roller assembly 2 of the present application comprises three parallel main rollers 21 and a wire net 22 arranged on the three main rollers 21, the three main rollers 21 are arranged in an inverted triangle shape, and the wire net 22 is formed by winding the cutting wire.

[0041] It should be noted that the number of main rollers 21 is not limited to the above three, for example, it can also be two or four, etc. Such adjustment and change of the specific number of main rollers 21 does not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0042] Preferably, as shown in Figure 2 The wire cutting machine of the present application further comprises a broken wire detection device mounted on the cutting frame 1, which can detect the breakage of the cutting wire on the main roller 21.

[0043] Exemplarily, the number of broken wire detection devices is two, which are respectively located on the left and right sides of the main roller assembly 2, when the broken wire detection device detects the breakage of the cutting wire, it can send a signal to the controller of the wire cutting machine, and the controller receives the signal and immediately stops the wire cutting machine.

[0044] It should be noted that the skilled in the art can also arrange the broken line detection device on one side of the main roller assembly 2 in actual application, of course, the application preferably arranges the broken line detection device on both sides of the main roller assembly 2.

[0045] Preferably, as shown in Figures 2 to 4 The broken line detection device of the application comprises a detection line 6 and a hanging line assembly 3 and a detection assembly 5 spaced apart along the X direction, both ends of the detection line 6 are fixedly connected with the hanging line assembly 3 and the detection assembly 5, the detection assembly 5 can detect the breakage of the detection line 6, the hanging line assembly 3 comprises a first fixed member 31 and a pre-tightening mechanism 32 mounted on the first fixed member 31, the pre-tightening mechanism 32 is connected with the detection line 6, and the pre-tightening mechanism 32 can exert a pre-tightening force on the detection line 6.

[0046] Wherein, the X direction is the axis direction of the main roller 21, the detection line 6 is preferably set as cotton thread, the detection line 6 is arranged close to the wire net 22, and the distance between the detection line 6 and the wire net 22 is preferably any value in 3mm to 6mm, when the cutting line is broken, the cutting line can break the detection line 6, and when the detection assembly 5 detects the breakage of the detection line 6, a signal can be sent to the controller of the wire cutting machine, and the controller stops the wire cutting machine immediately after receiving the signal.

[0047] By setting the pre-tightening mechanism 32, the detection line 6 has an initial tension (the initial tension is the pre-tightening force), so that the detection line 6 is more easily broken, which is beneficial to avoid the situation that the broken cutting line is not detected.

[0048] Exemplarily, the detection line 6 is cotton thread, if the breaking force of the cotton thread is 6N, the pre-tightening mechanism 32 can make the cotton thread have a pre-tightening force of 4N, and the cutting line can break the cotton thread when the force acting on the cotton thread is not less than 2N.

[0049] It should be noted that the specific structure of the pre-tightening mechanism 32 is not limited in the application, as long as the pre-tightening mechanism 32 can make the detection line 6 have a pre-tightening force.

[0050] Preferably, as shown in Figure 3 And Figure 4 The pre-tightening mechanism 32 of the application comprises a first rotating member 321 and an elastic member 322, the first rotating member 321 is pivotally connected with the first fixed member 31, the first rotating member 321 is fixedly connected with the detection line 6, the two ends of the elastic member 322 are abutted or connected with the first fixed member 31 and the first rotating member 321 respectively, and the connection points of the elastic member 322 and the first rotating member 321 with the detection line 6 are located on both sides of the pivot connection point of the first rotating member 321 and the first fixed member 31.

[0051] Exemplarily, the first fixing member 31 comprises a first fixing plate 312, the first fixing plate 312 is provided with a first rotating shaft 313, the first rotating member 321 is rotatably installed on the first rotating shaft 313, the first fixing plate 312 is further provided with a plate-shaped supporting part 314, the plate-shaped supporting part 314 is horizontally arranged and located below the first rotating member 321, the elastic member 322 is a spring compressed between the first rotating member 321 and the plate-shaped supporting part 314, the top end and the bottom end of the spring are respectively abutted against the first rotating member 321 and the plate-shaped supporting part 314, the first rotating member 321 is provided with the first butterfly screw 36, the detection line 6 is fixedly connected with the first butterfly screw 36, the spring and the first butterfly screw 36 are respectively located on the left side and the right side of the first rotating shaft 313, the spring applies a pushing force F1 to the left end of the first rotating member 321, the distance between the spring and the first rotating shaft 313 is L1, the detection line 6 applies a pulling force F2 to the right end of the first rotating member 321, the distance between the first butterfly screw 36 and the first rotating shaft 313 is L2, when the first rotating member 321 reaches a balance state, F1×L1=F2×L2, the two distances L1 and L2 are fixed, the size of F2 can be adjusted by adjusting the size of F1, that is, the pre-tightening force of the detection line 6 is adjusted, wherein the size of F1 is adjusted by the compression amount of the spring.

[0052] For example, if the breaking force of the detection line 6 is 6N, the compression amount of the spring can be 2mm, that is, the spring is compressed by 2mm, so that the detection line 6 has a pre-tightening force of 4N; if the breaking force of the detection line 6 is 8N, the compression amount of the spring can be 4mm, so that the detection line 6 has a pre-tightening force of 6N; the greater the breaking force of the detection line 6, the greater the compression amount of the spring, and the greater the pre-tightening force of the detection line 6.

[0053] It should be noted that the spring can also be arranged above the first rotating member 321 in actual application by those skilled in the art, the two ends of the spring are fixedly connected with the first fixing member 31 and the first rotating member 321 respectively, and the spring is in a stretched state, the pre-tightening force of the detection line 6 is adjusted by adjusting the stretching amount of the spring, in addition, the elastic member 322 is not limited to a spring, for example, it can also be arranged as an elastic rope and the like, such flexible adjustment and change do not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0054] In addition, it should be further noted that the first rotating shaft 313 is not limited to being arranged on the first fixing member 31, for example, it can also be arranged on the first rotating member 321, in addition, the first butterfly screw 36 can be cancelled, in this case, a connecting column or a through hole and the like connecting structure can be arranged on the first rotating member 321 to be connected with the detection line 6, and the like, such flexible adjustment and change also do not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0055] In addition, it also needs to be explained that the specific structure of the first rotating member 321 is not limited in the present application, for example, it can be a rotating block or a rotating plate, etc.

[0056] Preferably, as shown in Figure 3 and Figure 4 The elastic member 322 of the present application is provided as a spring compressed between the first fixed member 31 and the first rotating member 321, and the pre-tightening force mechanism 32 further comprises a first limiting member 323, one end of which is fixedly connected or integrally provided with the first fixed member 31, and the first rotating member 321 is provided with a strip-shaped hole 3211 extending along the length direction of the first rotating member 321, the other end of the first limiting member 323 is inserted into the strip-shaped hole 3211, and the spring is sleeved on the first limiting member 323.

[0057] Exemplarily, the first rotating member 321 is a rotating block extending along the Y direction, the Y direction is perpendicular to the X direction, both the X direction and the Y direction are horizontal directions, the rotating block is pivotally connected with the first fixed plate 312 of the first fixed member 31 through the first rotating shaft 313, the left side of the rotating block is provided with a strip-shaped hole 3211 extending along the Y direction, the strip-shaped hole 3211 penetrates the rotating block along the Z direction, the Z direction is a vertical direction, the first limiting member 323 is a limiting column arranged vertically, the bottom end of the limiting column is fixedly connected or integrally provided with the plate-shaped support part 314 of the first fixed member 31, and the top end of the limiting column is inserted into the strip-shaped hole 3211 of the rotating block, by providing the strip-shaped hole 3211, the rotation of the rotating block is not limited, in the process of rotating the rotating block, the limiting column is always inserted into the strip-shaped hole 3211, the spring is sleeved on the limiting column, avoiding the spring from being deflected, the spring is arranged vertically, and the top end and the bottom end of the spring are respectively abutted with the rotating block and the plate-shaped support part 314.

[0058] It should be noted that those skilled in the art can also arrange the strip-shaped hole 3211 on the first fixed member 31 (for example, on the plate-shaped support part 314 of the first fixed member 31) in actual application, in which case, the first limiting member 323 can be fixedly connected or integrally provided with the first rotating member 321, in addition, the strip-shaped hole 3211 can be replaced by a strip-shaped groove, compared with the strip-shaped hole 3211, the strip-shaped groove does not penetrate the rotating block, and the strip-shaped groove needs to have sufficient depth to prevent the first limiting member 323 from coming out.

[0059] Preferably, as shown in Figure 3 and Figure 4As shown, the preload mechanism 32 of this application also includes a gap adjustment member 324 installed between the first fixed member 31 and the first rotating member 321. The gap adjustment member 324 can adjust the gap between the first rotating member 321 and the first fixed member 31 to adjust the compression of the spring.

[0060] For example, the spacing adjustment member 324 is an adjustment screw. The plate-shaped support portion 314 of the first fixing member 31 is provided with a threaded hole. The adjustment screw is inserted into the threaded hole and threadedly connected to the threaded hole. In specific operation, the compression amount of the spring can be calculated first according to the required preload. The spacing d between the first rotating member 321 and the plate-shaped support portion 314 of the first fixing member 31 is determined according to the compression amount of the spring. Then, the extension length of the adjustment screw is made equal to the spacing d. The extension length of the adjustment screw refers to the length of the adjustment screw above the plate-shaped support portion 314. Finally, the detection line 6 is fixed to the first wing screw 36 of the first rotating member 321 so that the first rotating member 321 reaches a balanced state. When the first rotating member 321 reaches a balanced state, the first rotating member 321 is in contact with the tip of the adjustment screw.

[0061] It should be noted that those skilled in the art can also set the threaded hole on the plate-shaped support 314 as a smooth hole, and then fix a nut at the top or bottom of the smooth hole to cooperate with the adjusting screw. In addition, the spacing adjustment component 324 is not limited to the adjusting screw mentioned above. For example, it can also be set as a telescopic adjusting rod, etc. Such flexible adjustment and change does not deviate from the principle and scope of this application and should be limited to the protection scope of this application.

[0062] Preferably, such as Figure 3 and Figure 4 As shown, the first fixing member 31 of this application is provided with a first connecting hole 311 for connecting to the cutting frame 1 of the wire cutting machine. The first connecting hole 311 is set as a strip and extends along the Z direction to facilitate the adjustment of the installation position of the hanging wire assembly 3 in the Z direction.

[0063] By setting the first connecting hole 311 in the shape of a strip, the installation position of the hanging assembly 3 can be adjusted according to the axis distance of the main roller 21 in the Z direction, so that the detection line 6 is in a suitable detection position.

[0064] For example, the first fixing member 31 includes a first connecting plate 315, which is vertically arranged. The first connecting plate 315 is provided with two first connecting holes 311 extending in the Z direction. The two first connecting holes 311 are distributed at intervals in the Y direction. The cutting frame 1 is provided with two first mounting holes. The two first connecting holes 311 are connected to the two first mounting holes by two bolts, respectively, so as to fix the first fixing member 31 to the cutting frame 1.

[0065] Preferably, as shown in Figure 3 and Figure 4 The first fixed member 31 of the application is provided with a first guide wheel 33, and the detection line 6 is fixedly connected to the first rotating member 321 after passing through the first guide wheel 33.

[0066] Exemplarily, the first guide wheel 33 is located above the first rotating member 321, and the detection line 6 is fixedly connected to the first butterfly screw 36 on the first rotating member 321 after passing through the first guide wheel 33 and extending downwardly.

[0067] Preferably, as shown in Figures 2 to 4 The wire hanging assembly 3 of the application further comprises a first distance adjusting member 34 arranged on the first fixed member 31 and a first detection wheel 35 arranged on the first distance adjusting member 34, the first detection wheel 35 is spaced apart from the first guide wheel 33 along the Y direction, the detection line 6 extends to the first guide wheel 33 after passing through the first detection wheel 35, and the first distance adjusting member 34 is used to adjust the distance between the detection line 6 and the wire mesh 22 of the wire cutting machine.

[0068] Wherein, the detection line 6 extending along the X direction extends to the first guide wheel 33 along the Y direction after passing through the first detection wheel 35, and the detection line 6 extends downwardly to the first rotating member 321 after passing through the first guide wheel 33, and is fixedly connected to the first rotating member 321. The first detection wheel 35 and the first guide wheel 33 have similar functions, both of which are used to change the direction of the detection line 6.

[0069] Wherein, the first distance adjusting member 34 adjusts the distance between the detection line 6 and the wire mesh 22 by adjusting the distance between the first detection wheel 35 and the wire mesh 22, so as to adjust the position of the detection line 6 according to the shaft distance of the main roller 21 in the Y direction, and keep the appropriate distance between the detection line 6 and the wire mesh 22.

[0070] Exemplarily, the first distance adjusting member 34 is a first adjusting plate arranged horizontally, the first detection wheel 35 is arranged at the end of the first adjusting plate, the first adjusting plate is provided with a first strip-shaped connecting hole 341 extending along the Y direction, the first fixed member 31 is provided with a first bolt 37, the first bolt 37 passes through the first strip-shaped connecting hole 341 to fixedly connect the first adjusting plate and the first fixed member 31, and the distance between the first detection wheel 35 and the wire mesh 22 is adjusted by adjusting the position of the first adjusting plate on the first fixed member 31.

[0071] It should be noted that the first distance adjusting member 34 is not limited to the above first adjusting plate, for example, it can also be arranged as an adjustable rod and the like, and such adjustment and change of the structure of the first distance adjusting member 34 does not deviate from the principles and scope of the application, and should be limited within the protection scope of the application.

[0072] Preferably, such as Figures 2 to 5 As shown, the wire breakage detection device of this application also includes a pull wire assembly 4 located above the detection assembly 5. The pull wire assembly 4 is provided with a second detection roller 42 and a second guide roller (not shown in the figure) that are spaced apart along the Y direction. The second detection roller 42 and the first detection roller 35 are arranged correspondingly along the X direction. The detection line 6 passes around the second detection roller 42 and the second guide roller in sequence and then connects to the detection assembly 5.

[0073] Preferably, the first detection roller 35 and the second detection roller 42 are located at the same height. The detection line 6, extending in the X direction, passes around the second detection roller 42 and then extends in the Y direction to the second guide roller. After passing around the second guide roller, the detection line 6 extends downward to the detection assembly 5 and is fixedly connected to the detection assembly 5. The second detection roller 42 and the second guide roller have similar functions, both used to change the direction of the detection line 6.

[0074] It should be noted that, in practical applications, those skilled in the art may also place the pull wire assembly 4 below the detection assembly 5.

[0075] Preferably, such as Figure 5 As shown, the wire drawing assembly 4 of this application includes a second fixing member 41 and a second distance adjusting member 43 disposed on the second fixing member 41. A second guide wheel is disposed on the second fixing member 41, and a second detection wheel 42 is disposed on the second distance adjusting member 43. The second distance adjusting member 43 is used to adjust the distance between the detection line 6 and the wire mesh 22 of the wire cutting machine. The second fixing member 41 is provided with a second connecting hole 411 that connects to the cutting frame 1 of the wire cutting machine. The second connecting hole 411 is strip-shaped and extends along the Z direction to facilitate adjustment of the installation position of the wire drawing assembly 4 in the Z direction.

[0076] The second distance adjustment component 43 has the same function as the first distance adjustment component 34 described above. Both are used to adjust the distance between the detection line 6 and the wire mesh 22. Preferably, the detection line 6 and the wire mesh 22 are parallel. The strip-shaped second connecting hole 411 provided on the second fixing component 41 can adjust the installation position of the wire pulling assembly 4, specifically the vertical installation position, so as to adapt to the main roller 21 with different shaft distances. The wire pulling assembly 4 and the hanging assembly 3 are basically located at the same installation height.

[0077] Exemplarily, the second fixing member 41 comprises a second connecting plate 412 vertically arranged, two strip-shaped second connecting holes 411 are arranged on the second connecting plate 412, the two second connecting holes 411 are distributed along the Y direction, two second mounting holes are arranged on the cutting frame 1, two second connecting holes 411 and the two second mounting holes are connected by two bolts respectively, so as to fixedly connect the second fixing member 41 and the cutting frame 1.

[0078] Exemplarily, the second distance adjusting member 43 is a second adjusting plate horizontally arranged, the second detection wheel 42 is arranged at the end of the second adjusting plate, the second adjusting plate is provided with a second strip-shaped connecting hole 431 extending along the Y direction, the second fixing member 41 is provided with a second bolt (not shown in the figure), the second bolt passes through the second strip-shaped connecting hole 431 to fixedly connect the second adjusting plate and the second fixing member 41, and the distance between the second detection wheel 42 and the wire net 22 is adjusted by adjusting the position of the second adjusting plate on the second fixing member 41.

[0079] It should be noted that the second distance adjusting member 43 is not limited to the above second adjusting plate, for example, it can also be an adjustable rod and the like, and the adjustment and change of the second distance adjusting member 43 do not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0080] Preferably, as shown in Figure 6 and Figure 7 The detection assembly 5 of the present application comprises a third fixing member 51, a sensing member 52 arranged on the third fixing member 51, a second rotating member 53 and a second limiting member 54, the second rotating member 53 is pivotally connected with the third fixing member 51, the second rotating member 53 is fixedly connected with the detection wire 6, the second limiting member 54 abuts against the second rotating member 53 to prevent the second rotating member 53 from rotating relative to the third fixing member 51 under the action of the pulling force of the detection wire 6, and the second rotating member 53 rotates relative to the third fixing member 51 under the action of its own gravity when the detection wire 6 is broken, so that the sensing member 52 detects that the detection wire 6 is broken.

[0081] Exemplarily, the third fixed component 51 is provided with a second rotating shaft 511, the sensing component 52 is a proximity switch, the first rotating component 321 is a strip-shaped rotating block, the right end of the strip-shaped rotating block is pivotally connected with the first rotating shaft 313, the left end of the strip-shaped rotating block is provided with a second butterfly screw 55, the detection wire 6 is fixedly connected with the second butterfly screw 55, the detection wire 6 applies an upward pulling force to the strip-shaped rotating block, the second limiting component 54 is located above the strip-shaped rotating block and abuts against the strip-shaped rotating block, so that the strip-shaped rotating block is kept in a horizontal state and contacts the proximity switch, when the detection wire 6 is broken by the broken cutting line, the strip-shaped rotating block rotates downward under the action of its own gravity and is separated from the proximity switch, and the controller of the wire cutting machine controls the wire cutting machine to stop.

[0082] It should be noted that the second rotating shaft 511 can also be arranged on the second rotating component 53 by those skilled in the art in actual application, and in addition, the second rotating component 53 is not limited to the strip-shaped rotating block, for example, it can also be arranged as a strip-shaped rotating plate or a triangular rotating block, and the like, and such flexible adjustment and change does not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0083] In addition, it should be noted that the sensing component 52 is not limited to the proximity switch, for example, it can also be arranged as a pressure sensor or an infrared sensor, and the like, and such adjustment and change of the specific type of the sensing component 52 also does not deviate from the principles and scope of the present application, and should be limited within the protection scope of the present application.

[0084] In addition, it should be noted that the structure of the second limiting component 54 is not limited in the present application, for example, the second limiting component 54 can be arranged as a limiting column or a limiting block, and the like.

[0085] Preferably, as shown in Figure 7 The detection assembly 5 of the present application further comprises a protective cover 56, the protective cover 56 is fixedly connected with the third fixed component 51, and the protective cover 56 covers the second rotating component 53.

[0086] By covering the protective cover 56 above the second rotating component 53, it can be avoided that the falling object hits the second rotating component 53 to cause the detection wire 6 to be broken.

[0087] Furthermore, those skilled in the art will recognize that, while certain embodiments described herein include certain features that are not included in other embodiments, combinations of the features of the different embodiments are not only possible, but are also within the scope of the present application and form different embodiments. For example, in the claims of the application, any of the claimed embodiments can be used in any combination.

[0088] So far, the technical solution of the present application has been described in combination with the preferred embodiments shown in the drawings, but those skilled in the art can easily understand that the protection scope of the present application is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the related technical features without departing from the principles of the present application, and the technical solutions after the changes or replacements will all fall within the protection scope of the present application.

Claims

1. A wire breakage detection device for a wire cutting machine, characterized in that, The broken wire detection device includes a detection wire (6) and a hanging assembly (3) and a detection assembly (5) spaced apart along the X direction. The two ends of the detection wire (6) are fixedly connected to the hanging assembly (3) and the detection assembly (5) respectively. The detection assembly (5) can detect that the detection wire (6) has broken. The hanging assembly (3) includes a first fixing member (31) and a pre-tightening mechanism (32) installed on the first fixing member (31). The pre-tightening mechanism (32) is connected to the detection wire (6) and can apply a pre-tightening force to the detection wire (6).

2. The wire breakage detection device for a wire cutting machine according to claim 1, characterized in that, The preload mechanism (32) includes a first rotating component (321) and an elastic component (322). The first rotating component (321) is pivotally connected to the first fixed component (31). The first rotating component (321) is fixedly connected to the detection line (6). The two ends of the elastic component (322) abut or connect to the first fixed component (31) and the first rotating component (321) respectively. The connection points of the elastic component (322) and the first rotating component (321) with the detection line (6) are located on both sides of the pivot connection point between the first rotating component (321) and the first fixed component (31).

3. The wire breakage detection device for a wire cutting machine according to claim 2, characterized in that, The elastic member (322) is a spring, which is compressed between the first fixed member (31) and the first rotating member (321). The preload mechanism (32) also includes a first limiting member (323). One end of the first limiting member (323) is fixedly connected to or integrally formed with one of the first fixed member (31) and the first rotating member (321). The other of the first fixed member (31) and the first rotating member (321) is provided with a strip hole (3211) or a strip groove. The strip hole (3211) or the strip groove extends along the length direction of the first rotating member (321). The other end of the first limiting member (323) is inserted into the strip hole (3211) or the strip groove. The spring is sleeved on the first limiting member (323).

4. The wire breakage detection device for a wire cutting machine according to claim 3, characterized in that, The preload mechanism (32) further includes a spacing adjustment member (324) installed between the first fixed member (31) and the first rotating member (321), the spacing adjustment member (324) being able to adjust the spacing between the first rotating member (321) and the first fixed member (31) to adjust the compression of the spring.

5. The wire breakage detection device for a wire cutting machine according to claim 2, characterized in that, The first fixing member (31) is provided with a first connecting hole (311) for connecting to the cutting frame (1) of the wire cutting machine. The first connecting hole (311) is strip-shaped and extends along the Z direction to facilitate adjustment of the installation position of the wire hanging assembly (3) in the Z direction; and / or The first fixed component (31) is provided with a first guide wheel (33), and the detection line (6) passes around the first guide wheel (33) and is fixedly connected to the first rotating component (321).

6. The wire breakage detection device for a wire cutting machine according to claim 5, characterized in that, The wire hanging assembly (3) further includes a first distance adjustment component (34) disposed on the first fixing component (31) and a first detection roller (35) disposed on the first distance adjustment component (34). The first detection roller (35) and the first guide roller (33) are spaced apart along the Y direction. The detection line (6) extends to the first guide roller (33) after passing around the first detection roller (35). The first distance adjustment component (34) is used to adjust the distance between the detection line (6) and the wire mesh (22) of the wire cutting machine.

7. The wire breakage detection device for a wire cutting machine according to claim 6, characterized in that, The wire breakage detection device further includes a pull wire assembly (4) located above or below the detection assembly (5). The pull wire assembly (4) is provided with a second detection roller (42) and a second guide roller that are spaced apart along the Y direction. The second detection roller (42) and the first detection roller (35) are arranged correspondingly along the X direction. The detection line (6) passes around the second detection roller (42) and the second guide roller in sequence and is fixedly connected to the detection assembly (5).

8. The wire breakage detection device for a wire cutting machine according to claim 7, characterized in that, The wire drawing assembly (4) includes a second fixing member (41) and a second distance adjusting member (43) disposed on the second fixing member (41). The second guide wheel is disposed on the second fixing member (41), and the second detection wheel (42) is disposed on the second distance adjusting member (43). The second distance adjusting member (43) is used to adjust the distance between the detection line (6) and the wire mesh (22) of the wire cutting machine. The second fixing member (41) is provided with a second connecting hole (411) connected to the cutting frame (1) of the wire cutting machine. The second connecting hole (411) is set to be strip-shaped and extends along the Z direction to facilitate the adjustment of the installation position of the wire drawing assembly (4) in the Z direction.

9. The wire breakage detection device for a wire cutting machine according to any one of claims 1 to 8, characterized in that, The detection component (5) includes a third fixing member (51) and a sensing member (52), a second rotating member (53), and a second limiting member (54) disposed on the third fixing member (51). The second rotating member (53) is pivotally connected to the third fixing member (51). The detection line (6) is fixedly connected to the second rotating member (53). The second limiting member (54) abuts against the second rotating member (53) to prevent the second rotating member (53) from rotating relative to the third fixing member (51) under the action of the tension of the detection line (6). When the detection line (6) breaks, the second rotating member (53) rotates relative to the third fixing member (51) under the action of its own gravity, so that the sensing member (52) detects the breakage of the detection line (6).

10. A wire cutting machine, characterized in that, The wire cutting machine includes the wire breakage detection device as described in any one of claims 1 to 9.