Truss girder hanging basket formwork
By using a buffer hopper and an arc-shaped bend in the cantilever structure, the problem of concrete segregation was solved, and the density of the concrete and construction efficiency were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI PROVINCIAL TRANSPORTATION ENG GRP
- Filing Date
- 2025-05-14
- Publication Date
- 2026-06-05
AI Technical Summary
In the existing equipment, the concrete segregation phenomenon is easily caused by the direct impact of the discharge port on the formwork or steel reinforcement cage during the cantilever casting process, which affects the density of the concrete.
The system employs a buffer hopper and an arc-shaped bend pipe structure. By adjusting the position of the buffer hopper and controlling the direction of concrete spraying, combined with a vibrator, concrete segregation is prevented, thus improving density.
It effectively avoids concrete segregation, improves concrete density, and increases construction efficiency.
Smart Images

Figure CN224325683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cantilever construction technology, and in particular to a truss-beam type hanging basket cantilever structure. Background Technology
[0002] The hanging basket construction, also known as the construction hanging basket, is a major piece of equipment used in the segmented construction of prestressed concrete continuous beams, T-shaped steel structures, and cantilever beams. It can move forward as a whole along the track. Hanging basket construction can use various techniques such as truss hanging basket, triangular hanging basket, prismatic hanging basket, and inclined hanging basket, and it is most widely used in bridge construction.
[0003] During the process of concrete pouring using a hanging basket, the direct impact of the discharge port on the formwork or reinforcing steel frame can easily cause concrete segregation. Concrete segregation can lead to defects such as surface sand marks, exposed aggregates, and exposed reinforcing steel, affecting the density of the concrete. Utility Model Content
[0004] This utility model discloses a truss-type hanging basket cantilever structure, which aims to solve the technical problem that in the existing device, the direct impact of the discharge port on the formwork or steel reinforcement cage during the cantilever process easily causes concrete segregation, affecting the density of the concrete.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A truss-type suspended formwork structure includes a cast-in-place bridge and a hoisting base. The top of the cast-in-place bridge is fixedly connected to symmetrical laying tracks, and a sliding frame is provided above each of the two laying tracks. The top of each of the two sliding frames is fixedly connected to a main frame beam, and the front end of each of the two main frame beams is fixedly connected to a front hanger. A rear hanger is provided on each of the two sliding frames, and a buffer module is provided on the top of each of the two sliding frames.
[0007] In a preferred embodiment, the buffer module includes a fixed slide rail, which is fixedly connected to the top of two sliding frames. A mounting hole is provided on one outer wall of the fixed slide rail, and a hydraulic push rod is fixedly connected inside the mounting hole. A movable slider is provided at the output end of the hydraulic push rod, located inside the fixed slide rail, and a connecting frame is fixedly connected to one outer wall of the movable slider. Two electric telescopic rods are fixedly connected to the bottom of the connecting frame, and the output ends of the two electric telescopic rods are fixedly connected to the same buffer discharge bin. The inner wall of the buffer discharge bin is... A certain slope is present, and a feeding hole is opened at the bottom of the buffer feeding hopper; an arc-shaped bend is fixedly connected inside the feeding hole, a control valve is provided on the outer wall of the arc-shaped bend, and a feeding trough is provided on the outer wall of the arc-shaped bend; two gripping parts are fixedly connected to the outer wall of the feeding trough, and two mounting plates are fixedly connected to the outer wall of the feeding trough. The two mounting plates are located on both sides of the arc-shaped bend, and multiple vibrating rods are provided on the outer walls of both sides of the two mounting plates. The multiple vibrating rods located on the outer walls of the opposite side of the two mounting plates are in contact with the outer wall of the arc-shaped bend.
[0008] In a preferred embodiment, the hoisting base is located below the cast-in-place bridge, and multiple mounting seats are provided on the top of the hoisting base, the top of the front hanger, and the top of the rear hanger. The same suspension rope is provided inside two mounting seats located on the same vertical plane.
[0009] As can be seen from the above, the truss-type hanging basket cantilever structure provided by this utility model can avoid segregation caused by excessive impact force when concrete is poured due to excessive height by adjusting the position of the buffer material hopper. The arc-shaped bend can change the direction of concrete spraying during pouring, and the arc-shaped bend can reduce the spraying speed of concrete, avoiding concrete segregation caused by direct impact of concrete on the formwork or steel reinforcement cage, which is conducive to improving the density of concrete. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of a truss-beam type hanging basket cantilever structure proposed in this utility model.
[0011] Figure 2 This is a schematic diagram of the combined structure of suspension rope and hoisting base of a truss-type hanging basket cantilever structure proposed in this utility model.
[0012] Figure 3 This is a schematic diagram of the buffer module structure of a truss-type hanging basket cantilever structure proposed in this utility model.
[0013] Figure 4 This is a schematic diagram of the combined structure of a vibrator and a gripper in a truss-type hanging basket cantilever structure proposed in this utility model.
[0014] In the attached diagram: 1. Bridge pouring; 2. Track laying; 3. Sliding frame; 4. Mounting base; 5. Rear hanger; 6. Buffer module; 601. Fixed slide rail; 602. Moving slider; 603. Connecting frame; 604. Buffer unloading bin; 605. Control valve; 606. Electric telescopic rod; 607. Hydraulic push rod; 608. Vibrator; 609. Handle; 610. Unloading chute; 611. Mounting plate; 612. Curved bend; 7. Front hanger; 8. Suspension rope; 9. Lifting base; 10. Main beam. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0016] The truss-type hanging basket cantilever structure disclosed in this utility model is mainly applied to scenarios where, during the cantilever process of existing devices, the material discharge port directly impacts the formwork or steel reinforcement cage, which can easily cause concrete segregation during the pouring process and affect the density of the concrete.
[0017] Reference Figures 1-4 A truss-type hanging basket cantilever structure includes a cast-in-place bridge 1 and a hoisting base 9. The top of the cast-in-place bridge 1 is fixedly connected to symmetrical laying tracks 2, and a sliding frame 3 is set above each of the two laying tracks 2. The top of each of the two sliding frames 3 is fixedly connected to a main frame beam 10, and the front end of each of the two main frame beams 10 is fixedly connected to a front hanger 7. A rear hanger 5 is set on each of the two sliding frames 3, and a buffer module 6 is set on the top of each of the two sliding frames 3.
[0018] Reference Figures 1-4In a preferred embodiment, the buffer module 6 includes a fixed slide rail 601, which is fixedly connected to the top of the two sliding frames 3. A mounting hole is provided on one outer wall of the fixed slide rail 601, and a hydraulic push rod 607 is fixedly connected inside the mounting hole. A movable slider 602 is provided at the output end of the hydraulic push rod 607. The movable slider 602 is located inside the fixed slide rail 601, and a connecting frame 603 is fixedly connected to one outer wall of the movable slider 602. Two electric telescopic rods 606 are fixedly connected to the bottom of the connecting frame 603. The output ends of the two electric telescopic rods 606 are fixedly connected to the same buffer discharge bin 604. The inner wall of the buffer discharge bin 604 presents… A certain slope and a feeding hole are provided at the bottom of the buffer feeding hopper 604; an arc-shaped bend 612 is fixedly connected inside the feeding hole, a control valve 605 is provided on the outer wall of the arc-shaped bend 612, and a feeding groove 610 is provided on the outer wall of the arc-shaped bend 612; two gripping parts 609 are fixedly connected to the outer wall of the feeding groove 610, and two mounting plates 611 are fixedly connected to the outer wall of the feeding groove 610. The two mounting plates 611 are located on both sides of the arc-shaped bend 612, and multiple vibrating rods 608 are provided on the outer walls of both sides of the two mounting plates 611. The multiple vibrating rods 608 on the outer walls of the opposite side of the two mounting plates 611 are in contact with the outer wall of the arc-shaped bend 612.
[0019] Reference Figures 1-2 In a preferred embodiment, the hoisting base 9 is located below the cast bridge 1, and multiple mounting seats 4 are provided on the top of the hoisting base 9, the top of the front hanger 7, and the top of the rear hanger 5. The same suspension rope 8 is provided inside the two mounting seats 4 located on the same vertical plane.
[0020] Working principle:
[0021] During pouring, the sliding frame 3 slides on the laid track 2. After sliding to the designated position, it delivers the concrete into the buffer discharge hopper 604. The electric telescopic rod 606 is opened, and the height of the buffer discharge hopper 604 is adjusted to a suitable position. Then, the electric telescopic rod 606 is closed, and the control valve 605 and vibrator 608 are opened simultaneously. The concrete is discharged through the arc-shaped bend 612 and the discharge chute 610. The hydraulic push rod 607 is activated, which can push the buffer discharge hopper 604 to move horizontally. By adjusting the position of the buffer discharge hopper 604, segregation can be avoided due to excessive impact force during concrete discharge caused by excessive height during pouring. The gripper 609 facilitates the work of construction personnel. The curved bend 612 can change the direction of concrete spraying during pouring and reduce the spraying speed of concrete, avoiding concrete segregation caused by direct impact on the formwork or steel reinforcement. This helps to improve the density of the concrete. At the same time, a vibrator 608 is installed to vibrate the discharge chute 610 and the curved bend 612, preventing concrete from accumulating on the curved bend 612 and the discharge chute 610, which would block the equipment and affect the concrete pouring. The sliding frame 3 slides on the laid track 2, reducing the reliance on manual labor and more effectively improving the construction efficiency of the hanging basket.
[0022] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Substitutions may include replacements for some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the scope of protection of this utility model.
Claims
1. A truss-beam type suspended formwork structure, comprising a cast-in-place bridge (1) and a hoisting base (9), characterized in that, The top of the cast-in-place bridge (1) is fixedly connected with symmetrical laying tracks (2), and a sliding frame (3) is set above each of the two laying tracks (2). The top of each of the two sliding frames (3) is fixedly connected with a main frame beam (10), the front end of each of the two main frame beams (10) is fixedly connected with a front hanger (7), a rear hanger (5) is set on each of the two sliding frames (3), and a buffer module (6) is set on the top of each of the two sliding frames (3). The buffer module (6) includes a fixed slide rail (601), which is fixedly connected to the top of the two sliding frames (3). A mounting hole is provided on one side of the outer wall of the fixed slide rail (601), and a hydraulic push rod (607) is fixedly connected inside the mounting hole. The output end of the hydraulic push rod (607) is provided with a movable slider (602), which is located inside the fixed slide rail (601), and a connecting frame (603) is fixedly connected to one side of the outer wall of the movable slider (602). Among them, the bottom of the connecting frame (603) is fixedly connected to two electric telescopic rods (606), and the output ends of the two electric telescopic rods (606) are fixedly connected to the same buffer feeding bin (604). The inner wall of the buffer feeding bin (604) has a certain slope, and the bottom of the buffer feeding bin (604) is provided with a feeding hole. The inner part of the discharge hole is fixedly connected to an arc-shaped bend (612), the outer wall of the arc-shaped bend (612) is provided with a control valve (605), and the outer wall of the arc-shaped bend (612) is provided with a discharge groove (610).
2. The truss-beam type suspended formwork cantilever structure according to claim 1, characterized in that, The outer wall of the feeding trough (610) is fixedly connected to two gripping members (609), and the outer wall of the feeding trough (610) is fixedly connected to two mounting plates (611). The two mounting plates (611) are located on both sides of the arc-shaped bend (612), and multiple vibrating rods (608) are provided on the outer walls of both sides of the two mounting plates (611). The multiple vibrating rods (608) on the outer walls of the opposite side of the two mounting plates (611) are in contact with the outer wall of the arc-shaped bend (612).
3. The truss-beam type suspended formwork cantilever structure according to claim 1, characterized in that, The hoisting base (9) is located below the cast bridge (1), and multiple mounting seats (4) are provided on the top of the hoisting base (9), the top of the front hanger (7) and the top of the rear hanger (5). The same suspension rope (8) is provided inside the two mounting seats (4) located on the same vertical plane.