A kind of washing car workshop metal is with steam tank base cooking device

By designing a steaming tank alkaline boiling device that includes a base plate, mounting frame, and filter screen, the problem of inconvenient alkaline boiling of metal wires in the drum washing workshop was solved, realizing convenient processing of metal wires and improving the alkaline boiling effect.

CN224350762UActive Publication Date: 2026-06-12JIANGXI DONGJIANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI DONGJIANG ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-29
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The lack of specialized containers in the drum washing workshop for quickly and centrally transferring the metal wires to a large steaming tank for the alkaline boiling process caused inconvenience.

Method used

Design a steaming tank alkali boiling device that includes a base plate, mounting frame, filter screen and support components. Through the cooperation of multiple sets of structures, the metal wire can be conveniently placed and removed, and the alkali solution can be kept flowing during the boiling process.

Benefits of technology

It improves the alkali boiling effect, extends the service life of the filter screen, enhances the stability and reliability of the device, and reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of washing barrel workshop metal is used to steam tank caustic soda cooking device, including bottom plate, its top is fixedly connected with mounting frame, multiple through holes are equipped on bottom plate, door frame is rotatably connected on mounting frame side, mounting frame is equipped with the fixed component that door frame is limited, mounting frame and door frame are all fixedly connected with filter screen and the support component of support filter screen, mounting frame, bottom plate and filter screen form a holding groove between, multiple lifting lugs, its opposite fixed mounting is in mounting frame. This kind of washing barrel workshop metal is used to steam tank caustic soda cooking device, can play the effect of improving caustic soda cooking effect, and the setting of filter screen ensures the placement of metal, and does not affect the circulation of lye, improves caustic soda cooking effect.
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Description

Technical Field

[0001] This utility model relates to the field of alkaline boiling process equipment, and more specifically, to an alkaline boiling device for metal steaming tanks in a drum washing workshop. Background Technology

[0002] In the daily production of drum washing workshops, metal wires (such as stainless steel wires and iron wires) are widely used in the processing stage. After use, the surface of the metal wires is often covered with stubborn impurities such as oil, oxide scale, metal shavings, and residual chemical reagents, which seriously affect their reuse efficiency and performance. At present, alkaline boiling process has become one of the important methods for deep cleaning of metal wires because it can effectively dissolve various kinds of dirt in a high-temperature alkaline environment. For metal wires, such as stainless steel wires and iron wires, alkaline boiling process can remove surface oil and oxide scale, improve the surface quality of the metal wires, and facilitate subsequent processing steps such as drawing and weaving.

[0003] However, in practice, the metal wires in the drum washing workshop cannot be quickly moved to the large steaming tank for alkaline boiling. There is a lack of professional alkaline boiling containers for holding the metal wires, which brings certain inconveniences to the alkaline boiling process of the metal wires.

[0004] To address the above problems, this utility model proposes a steaming tank alkaline boiling device for metal in a drum washing workshop. Summary of the Invention

[0005] The present invention aims to solve the technical problems mentioned in the background art and provide a steaming tank alkaline boiling device for metal in a drum washing workshop.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a metal steaming tank alkaline boiling device for a drum washing workshop, comprising a base plate, a mounting frame fixedly connected to its top, a plurality of through holes through the base plate, a door frame rotatably connected to one side of the mounting frame, a fixing component for limiting the position of the door frame on the mounting frame, a filter screen and a support component for supporting the filter screen fixedly connected to both the mounting frame and the door frame, and a receiving groove formed between the mounting frame, the base plate and the filter screen;

[0007] Multiple lifting lugs are fixedly mounted on the mounting frame.

[0008] A further preferred embodiment: the mounting frame includes two sets of first frames and two sets of second frames that are relatively fixedly mounted on the base plate, and the door frame is rotatably mounted on one of the second frames.

[0009] A further preferred embodiment: the support assembly includes multiple horizontal and vertical bars that are relatively perpendicular and fixedly connected.

[0010] A further preferred embodiment: the door frame is rotatably connected to the second frame via hinges; the fixing components are in two sets and are arranged opposite to each other along both sides of the door frame; the fixing components include:

[0011] The first nut is fixedly installed on the first frame, and a fixing bolt is threaded onto the first nut.

[0012] At least one second nut is fixedly mounted on the door frame relative to the fixing bolt, and the fixing bolt is threadedly connected to the second nut.

[0013] A further preferred embodiment: the diameter of the through hole is between 1 mm and 5 mm.

[0014] A further preferred embodiment: the diameter of the through hole is 3 mm.

[0015] A further preferred embodiment: the filter screen is made of stainless steel. Beneficial effects

[0016] 1. By setting up a base plate, through holes, mounting frame, filter screen, support components, and fixing components, the door frame can be easily opened and closed to place and remove metal through the cooperation of multiple structures, which not only ensures the placement of metal, but also does not affect the flow of alkaline solution, thus improving the alkaline boiling effect.

[0017] 2. By setting up horizontal and vertical bars, which form a grid-like support structure, the pressure on the filter screen can be evenly distributed, preventing the filter screen from being damaged due to uneven stress. This effectively enhances the support strength of the filter screen, extends its service life, and ensures the stability and reliability of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This utility model Figure 1 A magnified structural diagram of point A in the middle.

[0020] Figure 3 This utility model Figure 1 A structural diagram from another perspective.

[0021] Figure 4 This is a top view of the present invention.

[0022] Figure 5 This is a schematic diagram of the door frame of this utility model when it is opened.

[0023] Figure 6 This utility model Figure 5 Front view.

[0024] Figure 1-6 In the middle: 1. Base plate; 2. First frame; 3. Second frame; 4. Filter screen; 5. Lifting lug; 6. Fixing component; 61. First nut; 62. Second nut; 63. Fixing bolt; 7. Support component; 71. Horizontal bar; 72. Vertical bar; 8. Door frame; 9. Hinge; 10. Through hole; 11. Mounting groove. Detailed Implementation

[0025] The following will refer to the appendix in the embodiments of this utility model. Figures 1-6 The technical solutions in the embodiments of this utility model will be clearly and completely described.

[0026] Please see Figure 1-6 In this embodiment of the present invention, a metal steaming tank alkaline boiling device for a drum washing workshop includes a base plate 1, on the top of which is fixedly connected to an installation frame. Multiple through holes 10 are provided through the base plate 1. A door frame 8 is rotatably connected to one side of the installation frame. A fixing component 6 for limiting the door frame 8 is provided on the installation frame. A filter screen 4 and a support component 7 for supporting the filter screen 4 are fixedly connected to both the installation frame and the door frame 8. A receiving groove 11 is formed between the installation frame, the base plate 1 and the filter screen 4. Multiple lifting lugs 5 are relatively fixedly installed on the installation frame.

[0027] Specifically, in this embodiment, the base plate 1 serves as the basic support structure of the entire device, with the mounting frame fixed on its top. Multiple through holes 10 on the base plate 1 allow the alkaline solution to flow smoothly. The mounting frame, base plate 1, and filter screen 4 together form a receiving groove 11 for placing the metal to be treated and the alkaline solution. The door frame 8 is rotatably connected to one side of the mounting frame, facilitating the placement of the metal to be treated into the receiving groove 11. The fixing component 6 is used to restrict the door frame 8, ensuring its stability when closed. The filter screen 4 and support component 7 on the mounting frame and door frame 8 prevent the metal from falling out of the receiving groove 11 while allowing the alkaline solution to pass through. The multiple lifting lugs 5 facilitate the hoisting and movement of the device. The overall structure is stable and easy to operate, allowing for convenient opening and closing of the door frame 8 to place and remove the metal. The filter screen 4 ensures the placement of the metal without affecting the flow of the alkaline solution, thus improving the alkaline boiling effect.

[0028] It should be noted that in this embodiment, the preferred material for the mounting frame and door frame 8 is channel steel, but it can also be carbon steel, stainless steel, etc. Meanwhile, the preferred material for the base plate 1 is 6 mm steel plate. Of course, this is not limited in other embodiments.

[0029] In this embodiment of the utility model, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the mounting frame includes two sets of first frames 2 and two sets of second frames 3 that are relatively fixedly mounted on the base plate 1. The door frame 8 is rotatably mounted on one of the second frames 3. Specifically, in this embodiment, the first frames 2 and the second frames 3 are both formed by fixing channel steel rods by welding (or by bolting). Multiple sets of first frames 2, second frames 3, filter screens 4 and the base plate 1 form a receiving groove 11 with an opening at the top. The filter screen 4 is fixedly installed inside the door frame 8, inside the first frames 2 and the second frames 3, and the filter screen 4 is located inside the receiving groove 11. The support component 7 is located on the side of the filter screen 4 away from the receiving groove 11, that is, the filter screen 4 can contact the metal wire in the receiving groove 11.

[0030] In this embodiment of the utility model, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the support assembly 7 includes multiple horizontal bars 71 and vertical bars 72 that are relatively vertical and fixedly connected. Specifically, the support assembly 7 is composed of multiple horizontal bars 71 and vertical bars 72 that are relatively vertical and fixedly connected, forming a grid-like support structure. This structure can evenly distribute the pressure borne by the filter screen 4, prevent the filter screen 4 from being damaged due to uneven force, effectively enhance the support strength of the filter screen 4, extend the service life of the filter screen 4, and ensure the stability and reliability of the device. It should be noted that the material of the horizontal bars 71 and vertical bars 72 can be the same as that of the mounting frame. It should also be noted that the mounting frame, door frame 8, horizontal bars 71 and vertical bars 72 can be fixedly connected by welding or other methods.

[0031] In this embodiment of the utility model, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the door frame 8 is rotatably connected to the second frame 3 via hinge 9. The fixing components 6 consist of two sets, arranged opposite each other along both sides of the door frame 8. Each fixing component 6 includes a first nut 61, which is fixedly installed on the first frame 2. A fixing bolt 63 is threaded onto the first nut 61. At least one second nut 62 is fixedly installed on the door frame 8 relative to the fixing bolt 63. The fixing bolt 63 is threadedly connected to the second nut 62. Specifically, the door frame 8 is rotatably connected to the second frame 3 via hinge 9, enabling the door frame 8 to rotate. When the fixing bolt 63 is rotated, it engages with the first nut 61 and the second nut 62, thereby fixing the door frame 8 to the mounting frame. This fixing method is simple and reliable, effectively preventing the door frame 8 from accidentally opening during the alkali boiling process and ensuring the safety of the device. It should be noted that the first nut 61, the second nut 62, and the fixing bolt 63 are typically made of metal, such as carbon steel or stainless steel, to ensure sufficient strength and corrosion resistance. The hinge 9 can also be made of stainless steel to prevent rusting.

[0032] In this embodiment of the utility model, such as Figure 4 and Figure 5 As shown, the diameter of the through hole 10 ranges from 1 mm to 5 mm, and the diameter of the through hole 10 is 3 mm. Specifically, the reasonable diameter design of the through hole 10 ensures the flow of alkali solution while avoiding metal loss, thereby improving the alkali boiling efficiency and metal utilization rate.

[0033] In this embodiment of the utility model, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the filter screen 4 is made of stainless steel. Specifically, the stainless steel filter screen 4 has good corrosion resistance and can be used for a long time in alkaline environment without being corroded, which ensures the filtration function of the filter screen 4, extends the service life of the filter screen 4, reduces the frequency of replacing the filter screen 4, and reduces the operating cost.

[0034] Working principle: When loading, first loosen the fixing bolt 63 in the fixing component 6 to separate it from the second nut 62 on the door frame 8. Then, rotate the door frame 8 through the hinge 9 to open it and place some metal items into the receiving groove 11. After placing a certain amount, close the door frame 8. Then, screw the fixing bolt 63 back into the first nut 61 and the second nut 62 to firmly fix the door frame 8 to the mounting frame, ensuring that the receiving groove 11 forms a relatively closed space to prevent alkali leakage. Then, carefully place the metal items into the receiving groove 11, which is surrounded by the mounting frame, the base plate 1, and the filter screen 4, using hoisting equipment or manually. During the placement process, care should be taken to avoid the metal items hitting the filter screen 4 and the support component 7 to prevent damage. Then, the device can be hoisted into the large steaming tank for alkali boiling process using hoisting equipment and lifting lugs 5. The overall structure is stable and easy to operate. The door frame 8 can be opened and closed easily to place and remove metal. The filter screen 4 ensures the placement of metal without affecting the flow of alkali, thus improving the alkali boiling effect.

Claims

1. A steaming tank alkaline boiling device for metal in a drum washing workshop, characterized in that, include: A base plate (1) has a mounting frame fixedly connected to its top. Multiple through holes (10) are provided through the base plate (1). A door frame (8) is rotatably connected to one side of the mounting frame. A fixing component (6) for limiting the door frame (8) is provided on the mounting frame. A filter screen (4) and a support component (7) for supporting the filter screen (4) are fixedly connected to both the mounting frame and the door frame (8). A mounting groove (11) is formed between the mounting frame, the base plate (1) and the filter screen (4). Multiple lifting lugs (5) are fixedly mounted on the mounting frame.

2. The alkaline boiling device for metal washing workshops according to claim 1, characterized in that: The mounting frame includes two sets of first frames (2) and two sets of second frames (3) that are relatively fixedly mounted on the base plate (1), and the door frame (8) is rotatably mounted on one of the second frames (3).

3. The alkaline boiling device for metal washing workshops according to claim 2, characterized in that: The support assembly (7) includes multiple horizontal bars (71) and vertical bars (72) that are relatively perpendicular and fixedly connected.

4. The alkaline boiling device for metal washing workshops according to claim 2, characterized in that: The door frame (8) is rotatably connected to the second frame (3) via a hinge (9). The fixing components (6) are in two sets and are arranged opposite to each other along both sides of the door frame (8). The fixing components (6) include: The first nut (61) is fixedly installed on the first frame (2), and a fixing bolt (63) is threaded onto the first nut (61). At least one second nut (62) is fixedly mounted on the door frame (8) relative to the fixing bolt (63), the fixing bolt (63) being threadedly connected to the second nut (62).

5. The alkaline boiling device for metal washing workshops according to claim 1, characterized in that: The diameter of the through hole (10) ranges from 1 mm to 5 mm.

6. The alkaline boiling device for metal in a drum washing workshop according to claim 5, characterized in that: The diameter of the through hole (10) is 3 mm.

7. The alkaline boiling device for metal in a drum washing workshop according to claim 1, characterized in that: The filter screen (4) is made of stainless steel.