An assembly tool for a cooling module of a working machine

Abstract

This utility model discloses an assembly fixture for a cooling module of engineering machinery, including a base plate and two sets of vertical supports. The bottom of each set of vertical supports is mounted on the left and right ends of the side surface of the base plate via a transverse sliding mechanism. Positioning components one for positioning the left or right side frame of the cooling module are located on the opposite vertical surfaces of the two sets of vertical supports. Positioning components two for positioning the bottom frame of the cooling module are located in the middle of the side surface of the base plate. Positioning components three for positioning the corresponding bottom support plate of the cooling module are located at the left and right ends of the side surface of the base plate. This assembly fixture significantly improves the accuracy of component assembly. A rectangular frame assembled in one step meets the requirements. It requires low operator skill, is highly operable, greatly reduces manual labor and fatigue, and significantly improves the quality and processing efficiency of the finished cooling module, meeting the needs of large-volume delivery.

Description

Technical Field

[0001] This utility model relates to the field of processing technology for cooling modules of engineering machinery, and specifically to an assembly tooling for cooling modules of engineering machinery. Background Technology

[0002] When construction machinery is in operation, cooling modules are needed for real-time cooling to prevent the equipment from overheating. For example... Figures 1-3 The diagram illustrates a cooling module for engineering machinery, comprising a rectangular frame. The rectangular frame is assembled from four end-to-end components: a bottom frame A, a right frame B, a top frame C, and a left frame D. Inside the rectangular frame, from left to right, are sequentially fitted a water cooler E, an oil cooler F, and an air cooler G. The upper ends of the water cooler E, oil cooler F, and air cooler G are fixedly fitted into a downward-opening cavity inside the top frame C, and the lower ends are fixedly fitted into an upward-opening cavity inside the bottom frame A. Two vertical stiffeners L are fixedly spaced on the rear sides of the bottom frame A and the top frame C. Two horizontal stiffeners J for mounting fans are fixedly spaced on the front sides of the left frame D and the right frame B. A fan shroud K is fixedly mounted on the front side of the rectangular frame. The module also includes a fuel filler located horizontally at the lower right corner of the rear side of the rectangular frame. The cooler M is a fuel cooler with one end vertically fixed to the rear side of the left side frame D and the other end vertically fixed to the rear side of a vertical stiffener L near the left side frame D. The water inlet pipe E-1 at the upper end of the water cooler E, the oil inlet pipe F-1 at the upper end of the oil cooler F, and the air inlet pipe G-1 at the upper end of the air cooler G pass through the notch on the front side wall of the top frame C and the notch on the top edge of the fan shroud K to the front outside of the rectangular frame. The water outlet pipe E-2 and the drain pipe E-3 at the lower end of the water cooler E, the oil outlet pipe F-2 at the lower end of the oil cooler F, and the air outlet pipe G-2 at the lower end of the air cooler G pass through the notch on the front side wall of the bottom frame A and the notch on the bottom edge of the fan shroud K to the front outside of the rectangular frame. Bottom support plates H along the front-rear direction are fixed at the left and right ends of the lower end face of the bottom frame A. The aforementioned engineering machinery cooling modules are currently assembled using a manual splicing method. This manual splicing method has the following problems: (1) The rectangular frame assembly is greatly affected by human factors, making it difficult to assemble correctly in one go. If the rectangular frame is found to be inaccurate when assembling other components, the screws at the corners of the rectangular frame need to be loosened for secondary or even multiple adjustments, severely restricting the overall assembly efficiency of the engineering machinery cooling modules and making it difficult to meet the demand for large-volume delivery; (2) It requires a high level of technical skill from operators. If the operators lack experience, the assembly efficiency of the engineering machinery cooling modules will further decrease, leading to a large workload and high labor costs for the operators. This utility model proposes an assembly fixture for engineering machinery cooling modules to solve the above-mentioned technical problems. Summary of the Invention

[0003] The purpose of this utility model is to overcome the defects existing in the prior art and provide an assembly fixture for cooling modules of engineering machinery. In use, firstly, two bottom support plates are positioned and installed on positioning components three at the left and right ends of the base plate. Secondly, the bottom frame is positioned and installed on positioning component two in the middle of the base plate. Thirdly, the lower ends of the water cooler, oil cooler, and air cooler are embedded in the internal cavity of the bottom frame. Fourthly, the top frame is snapped onto the upper ends of the water cooler, oil cooler, and air cooler. Finally, the left and right frames are positioned and installed on positioning components one on a corresponding set of vertical supports, and the two sets of vertical supports are pushed towards the middle of the base plate so that the left and right frames are aligned and fixed with the bottom and top frames to form a rectangular frame structure. Compared with the traditional manual assembly method, this significantly improves the accuracy of the alignment of various components. A rectangular frame assembled in one step can meet the requirements. It requires low technical skills from operators, is easy to operate, helps to significantly reduce manual labor and fatigue, and significantly improves the finished product quality and assembly efficiency of the engineering machinery cooling module, helping to meet the needs of large-volume delivery.

[0004] To achieve the above objectives, the technical solution of this utility model is to design an assembly fixture for a cooling module of engineering machinery, including a base plate and two sets of vertical supports. The bottom of one set of vertical supports is mounted on the left end of the upper side of the base plate via a transverse sliding mechanism, and the bottom of the other set of vertical supports is mounted on the right end of the upper side of the base plate via another transverse sliding mechanism. On the vertical surfaces of the two sets of vertical supports on opposite sides, there are positioning components one for positioning the left or right side frame of the cooling module of the engineering machinery. The middle of the upper side of the base plate has positioning components two for positioning the bottom frame of the cooling module of the engineering machinery. At the left and right ends of the upper side of the base plate, there are positioning components three for positioning the corresponding bottom support plate of the cooling module of the engineering machinery.

[0005] This utility model discloses an assembly fixture for cooling modules of engineering machinery. In use, firstly, two bottom support plates are positioned and installed on positioning components three at the left and right ends of the base plate. Secondly, the bottom frame is positioned and installed on positioning component two in the middle of the base plate. Thirdly, the lower ends of the water cooler, oil cooler, and air cooler are embedded in the internal cavity of the bottom frame. Fourthly, the top frame is snapped onto the upper ends of the water cooler, oil cooler, and air cooler. Finally, the left and right frames are positioned and installed on positioning components one on corresponding sets of vertical supports, and the two sets of vertical supports are pushed towards the middle of the base plate to align and fix the left and right frames with the bottom and top frames into a rectangular frame structure. Compared with traditional manual assembly methods, this significantly improves the accuracy of splicing and aligning of various components. A rectangular frame assembled in one step can meet the requirements. It requires low operator skill levels, is highly operable, and helps to significantly reduce manual labor and fatigue. It significantly improves the finished product quality and assembly efficiency of the engineering machinery cooling module, helping to meet the needs of large-volume delivery.

[0006] The preferred technical solution is that the positioning component includes a plurality of U-shaped blocks fixedly fixed along the longitudinal direction on the vertical side of a set of vertical supports facing the middle of the base plate. The openings of the plurality of U-shaped blocks face the other set of vertical supports, and the inner openings of the plurality of U-shaped blocks are correspondingly formed to form positioning grooves for positioning and embedding the left or right side frame of the engineering machinery cooling module. One side arm of the U-shaped block has a positioning hole that communicates with its inner opening.

[0007] The positioning component 2 includes several U-shaped blocks 2 fixed at intervals along the horizontal direction on the middle of the side of the base plate. The openings of the several U-shaped blocks 2 all face upward, and the inner openings of the several U-shaped blocks 2 are correspondingly formed to form positioning grooves 2 for positioning and embedding the bottom frame of the engineering machinery cooling module.

[0008] The third positioning component includes a base plate, which is laid flat and fixed to the left or right end of the upper side of the base plate. The base plate is located between the two sets of vertical supports. The front and rear ends of the base plate and the base plate have longitudinal positioning holes penetrating through them. Positioning pins are installed inside the longitudinal positioning holes, extending from bottom to top, with the upper ends of the positioning pins protruding above the upper side of the base plate. The three positioning components (positioning component one, positioning component two, and positioning component three) have an ingenious and reasonable structural design, high feasibility for application, and ensure the smooth preparation and implementation of the assembly tooling for the cooling module of engineering machinery according to this utility model.

[0009] A further preferred technical solution is that each of the aforementioned transverse sliding mechanisms includes several slide rails and sliding sleeves slidably mounted on the slide rails. The slide rails are parallel and spaced apart, fixed to the left or right ends of the side surface of the base plate, and the length direction of the slide rails is consistent with the left-right length direction of the base plate. The sliding sleeves are fixed to the bottom of the corresponding vertical support. The transverse sliding mechanism has a simple structural design, good sliding adaptability of the slide rails and sliding sleeves, and ensures smooth left-right sliding of the vertical support on the base plate.

[0010] A further preferred technical solution includes that each of the aforementioned transverse sliding mechanisms comprises two slide rails, and strip-shaped positioning plates are transversely fixed at the left and right ends of the side surface of the base plate, located between the two corresponding slide rails. The strip-shaped positioning plates have several positioning holes spaced along their length, and limiting pins for locking the corresponding vertical supports are inserted into the positioning holes. The transverse sliding mechanism, comprising two slide rails, provides good support and balance for the vertical supports; the limiting pins can lock the vertical supports at designated positions on the strip-shaped positioning plates, thus meeting the assembly and processing requirements of cooling modules for engineering machinery of different sizes, and improving the flexibility of the assembly tooling of this utility model.

[0011] A further preferred technical solution is that both sets of vertical supports have cavities with openings facing opposite sides. Several horizontal partitions are fixedly installed at intervals along the front and rear side walls of each cavity from top to bottom. Storage boxes are installed on the upper surface of each horizontal partition. The storage boxes on the vertical supports can be used to store components such as positioning pins, limit pins, and bolt assemblies, which helps improve the ease of use of the assembly tooling of this utility model.

[0012] A further preferred technical solution is that a handle is fixedly provided at the upper end of the vertical support. The operator can hold the handle to push the vertical support, which improves the ease of holding the vertical support when moving it.

[0013] A further preferred technical solution includes casters mounted on the lower side of the base plate, and push rod assemblies fixed at the left or right end of the upper side of the base plate, located at the front and rear edges. Each push rod assembly includes a vertical rod fixed to the upper side of the base plate, with a handle bent at the upper end of the vertical rod, and a reinforcing rib between the lower end of the vertical rod and the upper side of the base plate. The presence of casters on the lower side of the base plate and the push rod assembly at the end of the upper side of the base plate allows for flexible transfer of the assembly tooling to a suitable workstation, thus improving the transport flexibility of the assembly tooling.

[0014] A further preferred technical solution is that limiting blocks are fixed at the left and right ends of the side surface of the base plate to limit the maximum travel of the corresponding vertical support towards the left or right end of the base plate. The limiting blocks limit the maximum travel of the vertical support, effectively preventing it from slipping off the base plate and improving the safety of the assembly fixture of this invention.

[0015] A further preferred technical solution is that the center of the front edge of the base plate has an operating station notch. When assembling the cooling module of the construction machinery, the operator can stand at the operating station notch, which helps to improve the ease of operation during assembly.

[0016] The advantages and beneficial effects of this utility model are as follows:

[0017] 1. This utility model discloses an assembly fixture for a cooling module of engineering machinery. In use, firstly, two bottom support plates are positioned and installed on positioning components three at the left and right ends of the base plate. Secondly, the bottom frame is positioned and installed on positioning component two in the middle of the base plate. Thirdly, the lower ends of the water cooler, oil cooler, and air cooler are embedded in the internal cavity of the bottom frame. Fourthly, the top frame is snapped onto the upper ends of the water cooler, oil cooler, and air cooler. Finally, the left and right frames are positioned and installed on positioning components one on a corresponding set of vertical supports, and the two sets of vertical supports are pushed towards the middle of the base plate to align and fix the left and right frames with the bottom and top frames into a rectangular frame structure. Compared with the traditional manual assembly method, this significantly improves the accuracy of the splicing and docking of various components. A rectangular frame assembled in one step can meet the requirements. It requires low operator skill levels, is highly operable, helps to significantly reduce manual labor and fatigue, and significantly improves the finished product quality and assembly efficiency of the engineering machinery cooling module, helping to meet the needs of large-volume delivery.

[0018] 2. The three positioning components are ingeniously and reasonably designed, with high feasibility for application and implementation, ensuring the smooth preparation and implementation of the assembly tooling for the cooling module of engineering machinery of this utility model.

[0019] 3. The lateral sliding mechanism includes two slide rails, which provide good support and balance for the vertical support; the vertical support can be locked in the designated position of the strip positioning plate by the limit pin, so as to meet the assembly and processing requirements of cooling modules of engineering machinery of different sizes, and improve the flexibility of the assembly tooling of this utility model.

[0020] 4. Casters are installed on the lower side of the base plate, and a push rod assembly is provided at the upper end of the upper side of the base plate, so that the assembly tool of this utility model can be flexibly transferred to a suitable work position, which helps to improve the transfer flexibility of the assembly tool of this utility model.

[0021] 5. Limiting blocks are fixed at the left and right ends of the upper side of the base plate to limit the maximum travel of the corresponding vertical support towards the left or right end of the base plate. The limiting blocks limit the maximum travel of the vertical support, effectively preventing the vertical support from slipping off the base plate and helping to improve the safety of the assembly tooling of this utility model.

[0022] 6. The base plate has an operating station notch in the middle of its front edge. When assembling the engineering machinery cooling module, the operator can stand at the operating station notch, which helps to improve the ease of operation during assembly. Attached Figure Description

[0023] Figure 1 This is a front view of a cooling module for engineering machinery in the background art;

[0024] Figure 2 This is a rear view of a cooling module for engineering machinery in the background art;

[0025] Figure 3 This is a perspective view of a cooling module for engineering machinery in the background art.

[0026] Figure 4 This is a front view of an assembly fixture for a cooling module of engineering machinery according to this utility model;

[0027] Figure 5 This is a top view of an assembly fixture for a cooling module of engineering machinery according to the present invention;

[0028] Figure 6 This is a right view of an assembly fixture for a cooling module of engineering machinery according to the present invention;

[0029] Figure 7 yes Figure 6 A magnified view of a section at point S in the middle;

[0030] Figure 8 This is a perspective view from the right front side of an assembly fixture for a cooling module of engineering machinery according to this utility model.

[0031] In the diagram: A. Bottom border; B. Right border; C. Top border; D. Left border; E. Water cooler; F. Oil cooler; G. Air cooler; H. Bottom support plate; J. Horizontal stiffener; K. Fan shroud; L. Vertical stiffener; M. Fuel cooler; E-1. Water inlet pipe; E-2. Water outlet pipe; E-3. Drain pipe; F-1. Oil inlet pipe; F-2. Oil outlet pipe; G-1. Air inlet pipe; G-2. Air outlet pipe; 1. Base plate; 2. Vertical support; 3. Base plate; 4. U-shaped block two; 5. Slide rail; 6. Strip positioning plate; 7. Limiting block; 8. Push rod assembly; 9. Sliding sleeve; 10. Positioning pin; 11. Limiting pin; 1-1. Operating station notch; 1-2. Casters; 2-1. U-shaped block one; 2-2. Cavity; 2-3. Horizontal partition; 2-4. Storage box; 2-5. Handle one; 8-1. Vertical rod; 8-2. Reinforcing rib plate; 8-3. Handle two. Detailed Implementation

[0032] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0033] Example

[0034] like Figures 4-8 As shown, an assembly fixture for a cooling module of engineering machinery includes a base plate 1 and two sets of vertical supports 2. The bottom of one set of vertical supports 2 is mounted on the left end of the upper side of the base plate 1 via a transverse sliding mechanism, and the bottom of the other set of vertical supports 2 is mounted on the right end of the upper side of the base plate 1 via another transverse sliding mechanism. On the vertical surfaces of the two sets of vertical supports 2, there are positioning components one for positioning the left side frame D or the right side frame B of the cooling module of the engineering machinery. The middle of the upper side of the base plate 1 has a positioning component two for positioning the bottom frame A of the cooling module of the engineering machinery. The left and right ends of the upper side of the base plate 1 are respectively provided with a positioning component three for positioning the corresponding bottom support plate H of the cooling module of the engineering machinery.

[0035] Preferably, the positioning component includes a plurality of U-shaped blocks 2-1 fixedly fixed along the longitudinal direction on the vertical side of a set of vertical supports 2 facing the middle of the base plate 1. The openings of the plurality of U-shaped blocks 2-1 all face the other set of vertical supports 2, and the inner openings of the plurality of U-shaped blocks 2-1 are correspondingly formed to form positioning grooves for positioning and embedding the left side frame D or the right side frame B on the engineering machinery cooling module. One side support arm of the U-shaped block 2-1 has a positioning hole that communicates with its inner opening.

[0036] The second positioning component includes several U-shaped blocks 4 fixedly fixed at intervals along the horizontal direction on the middle of the upper side of the base plate 1. The openings of the several U-shaped blocks 4 all face upward, and the inner openings of the several U-shaped blocks 4 are correspondingly formed to form positioning grooves 2 for positioning and embedding the bottom frame A of the engineering machinery cooling module.

[0037] The positioning component 3 includes a base plate 3, which is laid flat and fixed to the left or right end of the upper side of the base plate 1. The base plate 3 is located between the two sets of vertical supports 2. The front and rear ends of the base plate 3 and the base plate 1 are provided with longitudinal positioning holes that pass through them. The longitudinal positioning holes have positioning pins 10 that are installed from bottom to top inside, and the upper end of the positioning pins 10 extends and protrudes above the upper side of the base plate 3.

[0038] More preferably, each of the aforementioned transverse sliding mechanisms includes a plurality of slide rails 5 and a sliding sleeve 9 slidably mounted on the slide rails 5. The plurality of slide rails 5 are fixedly and parallelly spaced on the left or right end of the upper side of the base plate 1, and the length direction of the slide rails 5 is consistent with the left and right length direction of the base plate 1. The sliding sleeve 9 is fixedly mounted on the bottom of the corresponding vertical support 2.

[0039] More preferably, each of the aforementioned transverse sliding mechanisms includes two slide rails 5. The left and right ends of the upper side of the base plate 1 are respectively transversely fixed with strip positioning plates 6 located between the two corresponding slide rails 5. The strip positioning plates 6 are provided with a plurality of positioning holes spaced apart along the length direction. Limiting pins 11 for locking the corresponding vertical brackets 2 are inserted into the positioning holes.

[0040] More preferably, both sets of vertical supports 2 have cavities 2-2 with openings facing opposite sides. The front and rear side walls of the cavities 2-2 are fixed with several horizontal partitions 2-3 at intervals from top to bottom. Storage boxes 2-4 are installed on the upper side of the horizontal partitions 2-3.

[0041] More preferably, a handle 2-5 is fixedly provided at the upper end of the vertical support 2.

[0042] More preferably, casters 1-2 are installed on the lower side of the base plate 1, and push rod assemblies 8 are fixed at the left or right end of the upper side of the base plate 1, located at the front and rear edges. The push rod assembly 8 includes a vertical rod 8-1 fixed vertically to the upper side of the base plate 1, with a handle 8-3 bent at the upper end of the vertical rod 8-1, and a reinforcing rib 8-2 between the lower end of the vertical rod 8-1 and the upper side of the base plate 1. Specifically, the casters 1-2 corresponding to the push rod assembly 8 at the lower end of the base plate 1 are swivel casters with brake assemblies, and the casters 1-2 located in the middle of the lower side of the base plate 1 are swivel casters.

[0043] More preferably, the left and right end edges of the upper side of the base plate 1 are fixed with limiting blocks 7 for limiting the maximum travel of the corresponding vertical support 2 to the left or right end of the base plate 1.

[0044] More preferably, the base plate 1 has an operating station notch 1-1 in the middle of the front side edge.

[0045] The principle of using an assembly tool for a cooling module in engineering machinery according to this utility model is as follows:

[0046] S1: Remove the limiting pins 11 at both ends of the base plate 1, and push the two vertical brackets 2 to the maximum stroke position at both ends of the base plate 1 and abut against the corresponding limiting blocks 7.

[0047] S2: Place the two bottom support plates H on the base plates 3 at the left and right ends of the upper side of the base plate 1, and make the mounting holes at the front and rear ends of the bottom support plates H fit into the upper ends of the positioning pins 10 at the front and rear ends of the corresponding base plates 3.

[0048] S3: The bottom frame A is embedded in the positioning groove formed by the inner cavity of several U-shaped blocks 4 on the upper side of the base plate 1. The two ends of the bottom frame A are adjusted to correspond with the two bottom support plates H. The bottom ends of the bottom frame A are fixedly connected to the corresponding bottom support plates H using bolt assembly.

[0049] S4: Attach a sponge strip along the length of the bottom of the cavity of the bottom frame A. Then, hoist the water cooler E, oil cooler F, and air cooler G onto the bottom frame A in sequence, and insert the lower ends of the three into the cavity with the opening facing upward inside the bottom frame A. Connect the water outlet pipe E-2 and drain pipe E-3 at the lower end of the water cooler E, the oil outlet pipe F-2 at the lower end of the oil cooler F, and the air outlet pipe G-2 at the lower end of the air cooler G to the corresponding notches on the front side wall of the bottom frame A. Connect the bolt assemblies to the corresponding mounting holes at the lower ends of the water cooler E, oil cooler F, and air cooler G on the front and rear side walls of the bottom frame A and tighten them to fix the lower ends of the water cooler E, oil cooler F, and air cooler G to the front and rear side walls of the bottom frame A.

[0050] S5: Attach a sponge strip along the length of the bottom of the cavity of the top frame C. Then, suspend the top frame C on the upper end of the water cooler E, oil cooler F, and air cooler G. Embed the upper ends of the water cooler E, oil cooler F, and air cooler G into the downward-facing cavity inside the top frame C. Connect the water inlet pipe E-1 at the upper end of the water cooler E, the oil inlet pipe F-1 at the upper end of the oil cooler F, and the air inlet pipe G-1 at the upper end of the air cooler G to the notch groove on the front side wall of the top frame C. Connect the bolt assembly to the corresponding mounting holes on the front and rear side walls of the top frame C and the upper ends of the water cooler E, oil cooler F, and air cooler G and tighten them to fix the upper ends of the water cooler E, oil cooler F, and air cooler G to the front and rear side walls of the top frame C.

[0051] S6: Attach sponge strips to the vertical bottom surfaces of the cavities of the left side frame D and the right side frame B. Embed the left side frame D into the positioning groove formed by the inner openings of several U-shaped blocks 2-1 on the vertical support 2 at the left end of the base plate 1. Similarly, embed the right side frame B into the positioning groove formed by the inner openings of several U-shaped blocks 2-1 on the vertical support 2 at the right end of the base plate 1. Connect positioning pins 10 through the positioning holes on one side arm of the U-shaped block 2-1 and the corresponding mounting holes on the front or rear side wall of the left side frame D (or the front or rear side wall of the right side frame B) so that both the left side frame D and the right side frame B are embedded and fixed on the corresponding vertical support 2.

[0052] S7: Push the vertical support 2 located on the left side of the base plate 1 to the right until the left side frame D is in contact with the left end of the top frame C and the left end of the bottom frame A. Take out a limiting pin 11 from the inside of the storage box 2-4 and insert it into the positioning hole on the strip positioning plate 6 on the left side of the base plate 1 to lock the vertical support 2. Similarly, push the vertical support 2 located on the right side of the base plate 1 to the left until the right side frame B is in contact with the right end of the top frame C and the right end of the bottom frame A. Take out another limiting pin 11 from the inside of the storage box 2-4 and insert it into the positioning hole on the strip positioning plate 6 on the right side of the base plate 1 to lock the vertical support 2.

[0053] S8: Connect and tighten the bolt assemblies inside the mounting holes corresponding to the upper ends of the front and rear side walls of the left side frame D and the left ends of the front and rear side walls of the top frame C. Similarly, connect and tighten the bolt assemblies inside the mounting holes corresponding to the lower ends of the front and rear side walls of the left side frame D and the left ends of the front and rear side walls of the bottom frame A. Connect and tighten the bolt assemblies inside the mounting holes corresponding to the upper ends of the front and rear side walls of the right side frame B and the right ends of the front and rear side walls of the top frame C. Similarly, connect and tighten the bolt assemblies inside the mounting holes corresponding to the lower ends of the front and rear side walls of the right side frame B and the right ends of the front and rear side walls of the bottom frame A. This will assemble and fix the bottom frame A, right frame B, top frame C, and left frame D into a rectangular frame.

[0054] S9: Fix two horizontal stiffeners J at intervals to the front sidewalls of the left sidewall D and the right sidewall B, fix two vertical stiffeners L at intervals to the rear sidewalls of the bottom sidewall A and the top sidewall C, and fix the outer periphery of the fan cover K to the front sidewall of the rectangular frame by bolt assembly. Fix one end of the fuel cooler M vertically to the rear sidewall of the left sidewall D by bolt assembly, and fix the other end vertically to the rear sidewall of a vertical stiffener L near the left sidewall D.

[0055] S10: Remove each limit pin 11 and positioning pin 10, push the two vertical brackets 2 to the maximum stroke positions at the left and right ends of the base plate 1 and abut them together with the corresponding limit blocks 7, and hoist the assembled engineering machinery cooling module down.

[0056] This utility model discloses an assembly fixture for cooling modules of engineering machinery. In use, firstly, two bottom support plates are positioned and installed on positioning components three at the left and right ends of the base plate. Secondly, the bottom frame is positioned and installed on positioning component two in the middle of the base plate. Thirdly, the lower ends of the water cooler, oil cooler, and air cooler are embedded in the internal cavity of the bottom frame. Fourthly, the top frame is snapped onto the upper ends of the water cooler, oil cooler, and air cooler. Finally, the left and right frames are positioned and installed on positioning components one on corresponding sets of vertical supports, and the two sets of vertical supports are pushed towards the middle of the base plate to align and fix the left and right frames with the bottom and top frames into a rectangular frame structure. Compared with traditional manual assembly methods, this significantly improves the accuracy of splicing and aligning of various components. A rectangular frame assembled in one step can meet the requirements. It requires low operator skill levels, is highly operable, and helps to significantly reduce manual labor and fatigue. It significantly improves the finished product quality and assembly efficiency of the engineering machinery cooling module, helping to meet the needs of large-volume delivery.

[0057] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An assembly tool for a cooling module of a working machine, characterized in that, The system includes a base plate (1) and two sets of vertical supports (2). The bottom of one set of vertical supports (2) is installed on the left side of the upper side of the base plate (1) through a horizontal sliding mechanism, and the bottom of the other set of vertical supports (2) is installed on the right side of the upper side of the base plate (1) through another horizontal sliding mechanism. The vertical surfaces on opposite sides of the two sets of vertical supports (2) have a positioning component 1 for positioning the left side frame (D) or right side frame (B) of the engineering machinery cooling module. The middle part of the upper side of the base plate (1) has a positioning component 2 for positioning the bottom frame (A) of the engineering machinery cooling module. The left and right ends of the upper side of the base plate (1) are respectively provided with a positioning component 3 for positioning the corresponding bottom support plate (H) of the engineering machinery cooling module.

2. The assembly tooling for a cooling module in engineering machinery as described in claim 1, characterized in that, The positioning component includes several U-shaped blocks (2-1) fixed at intervals along the longitudinal direction on the vertical side of a set of vertical supports (2) facing the middle of the base plate (1). The openings of the several U-shaped blocks (2-1) all face the other set of vertical supports (2), and the inner openings of the several U-shaped blocks (2-1) are correspondingly formed to form positioning grooves for positioning and embedding the left side frame (D) or right side frame (B) of the engineering machinery cooling module. One side arm of the U-shaped block (2-1) has a positioning hole that communicates with its inner opening. The positioning component 2 includes several U-shaped blocks 2 (4) fixedly fixed at intervals along the horizontal direction on the middle of the upper side of the base plate (1). The openings of the several U-shaped blocks 2 (4) all face upward, and the inner openings of the several U-shaped blocks 2 (4) are correspondingly formed to form positioning grooves 2 for positioning and embedding the bottom frame (A) of the engineering machinery cooling module. The positioning component three includes a base plate (3), which is laid flat and fixed to the left or right end of the upper side of the base plate (1) and is located between the two sets of vertical supports (2). The base plate (3) and the base plate (1) are provided with longitudinal positioning holes that pass through them. The longitudinal positioning holes have positioning pins (10) that are installed from bottom to top inside, and the upper end of the positioning pins (10) extends and protrudes above the upper side of the base plate (3).

3. The assembly tooling for a cooling module in engineering machinery as described in claim 2, characterized in that, Each of the aforementioned transverse sliding mechanisms includes several slide rails (5) and a sliding sleeve (9) slidably mounted on the slide rails (5). The several slide rails (5) are fixedly and parallel to each other on the left or right end of the upper side of the base plate (1), and the length direction of the slide rails (5) is consistent with the left and right length direction of the base plate (1). The sliding sleeve (9) is fixed to the bottom of the corresponding vertical support (2).

4. An assembly tool for a cooling module of a working machine according to claim 3, characterized in that, Each of the aforementioned transverse sliding mechanisms includes two slide rails (5). The left and right ends of the upper side of the base plate (1) are respectively fixed with strip positioning plates (6) located between the two corresponding slide rails (5). The strip positioning plates (6) are provided with a number of positioning holes spaced along the length direction. The positioning holes are fitted with limit pins (11) for locking the corresponding vertical brackets (2).

5. An assembly tool for a cooling module of a working machine according to claim 4, characterized in that, Both sets of vertical supports (2) have cavities (2-2) with openings facing opposite sides. Several horizontal partitions (2-3) are fixedly installed on the front and rear side walls of the cavity (2-2) from top to bottom. Storage boxes (2-4) are installed on the upper side of the horizontal partitions (2-3).

6. The assembly fixture for a cooling module in engineering machinery as described in claim 5, characterized in that, The upper end of the vertical support (2) is fixed with a handle (2-5).

7. An assembly tool for a cooling module of a working machine according to claim 6, characterized in that, The bottom plate (1) is equipped with casters (1-2) on its lower side. The left or right end of the upper side of the bottom plate (1) is also fixed with push rod assembly (8) located at the front and rear edges. The push rod assembly (8) includes a vertical rod (8-1) fixed vertically to the upper side of the bottom plate (1). The upper end of the vertical rod (8-1) is bent with a handle (8-3). A reinforcing rib plate (8-2) is provided between the lower end of the vertical rod (8-1) and the upper side of the bottom plate (1).

8. An assembly tool for a cooling module of a working machine according to claim 7, characterized in that, The bottom plate (1) is fixed with limiting blocks (7) at the left and right ends of the upper side to limit the maximum stroke of the corresponding vertical support (2) to the left or right end of the bottom plate (1).

9. An assembly tool for a cooling module of a working machine according to any one of claims 1-8, characterized in that, The base plate (1) has an operating station notch (1-1) in the middle of the front side edge.

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