A painting auxiliary structure for enameled wire film consistency control

Abstract

The utility model discloses a kind of enameled wire paint film consistency control's painting auxiliary structure, it is related to painting technical field, including painting machine;The surface of the painting machine is provided with support frame, support frame is internally installed with scraper subassembly, multiple sets of adjusting assembly are set to the side of scraper subassembly at equal intervals, and painting pool is installed in the inner chamber of painting machine;The utility model is set to the side of scraper subassembly at equal intervals with multiple sets of adjusting assembly, by external controller, electric push rod two is opened, electric push rod two drives adjusting plate to move, by the movement of four groups of arc adjusting plate, the diameter size of scraping groove is matched with the size of cable, can be scraped according to the paint thickness outside cable by adjusting plate as needed, by the setting of adjusting assembly, device can be used for cable of different diameters, improve the applicability of device, so as to guarantee the consistency of cable surface paint thickness, and further can further guarantee the quality of cable paint surface.

Description

Technical Field

[0001] This utility model relates to the field of coating technology, specifically to a coating auxiliary structure for controlling the consistency of enameled wire coating. Background Technology

[0002] Enameled wire is a type of metal conductor with an insulating varnish coating. The core of the enameled wire is a metal conductor, usually made of copper or aluminum, which have good electrical conductivity. Copper is the most commonly used material because of its excellent conductivity, second only to silver, and it also has good mechanical properties and corrosion resistance. Compared to copper enameled wire, aluminum enameled wire has a lower density, is lighter, and is cheaper, making it suitable for applications where weight is a concern or cost is a factor.

[0003] When the device is coating cables, the cables are passed through the paint tank for coating. Then, the paint film on the outside of the cable is scraped off by the wire inside the scraper to ensure the consistency of the paint thickness. However, because the size of the cable and the paint thickness are not consistent, and the placement groove inside the scraper is fixed, the device cannot meet the different needs of the personnel, which will affect the applicability of the device to a certain extent. Utility Model Content

[0004] The purpose of this utility model is to provide a coating auxiliary structure for controlling the consistency of the enameled wire coating film, so as to solve the problem that the cable size and coating thickness are inconsistent, and the placement groove inside the scraper is fixed, which makes the device unable to meet the different needs of personnel, and thus affects the applicability of the device to a certain extent.

[0005] This utility model provides the following technical solution: a coating auxiliary structure for controlling the consistency of enameled wire coating film, including a coating machine; the surface of the coating machine is provided with a support frame, a scraper assembly is installed inside the support frame, multiple sets of adjustment components are equally spaced on one side of the scraper assembly, and a coating tank is installed in the inner cavity of the coating machine.

[0006] The adjustment assembly includes a fixed plate, an electric actuator two, and an adjustment plate. The electric actuator two is installed on the inner side of the fixed plate, and the adjustment plate is fixedly installed on one end of the electric actuator two.

[0007] Preferably, the painting machine has frames symmetrically arranged at both ends, and a dividing wheel is arranged between the frames.

[0008] Preferably, the paint coating tank inside the paint coating machine is provided with rollers at equal intervals, and a protective shell is provided on the top of the paint coating machine at a position corresponding to the paint coating tank. A spraying assembly is fixedly installed on the top of the inner wall of the protective shell.

[0009] Preferably, the scraper assembly includes an electric actuator, a fixed base, and scraping grooves. The electric actuator is fixedly installed on the inner side of the scraper assembly, and the output end of the electric actuator is equipped with a fixed base. Scraping grooves are evenly spaced on the inner side of the fixed base.

[0010] Preferably, the paint coating machine has a fixed base on one side of the paint coating tank, and a scraper groove is fixedly installed on one side of the fixed base at a position corresponding to the scraper groove.

[0011] Preferably, the paint coating machine has drying chambers arranged at equal intervals inside, drying plates are symmetrically arranged on the inner side of the drying chambers, a detection component is installed inside the drying chambers, and conveying rollers are arranged at equal intervals between the drying chambers inside the paint coating machine.

[0012] Preferably, the detection assembly includes a hydraulic cylinder, a mounting plate, and thickness sensors. The hydraulic cylinder is mounted on the top of the drying chamber, and the mounting plate is fixedly mounted on the bottom of the hydraulic cylinder. Thickness sensors are installed at equal intervals on the surface of the mounting plate.

[0013] Compared with the prior art, this utility model has multiple sets of adjustment components evenly spaced on one side of the scraper assembly. By opening the electric push rod two through an external controller, the electric push rod two drives the adjustment plate to move. Through the movement of the four sets of arc-shaped adjustment plates, the diameter of the scraping groove can be quickly adjusted so that the diameter of the scraping groove matches the size of the cable. The thickness of the paint on the outside of the cable can be scraped as needed by adjusting the plate. By setting the adjustment components, the device can be used for cables of different diameters, improving the applicability of the device. This can ensure the consistency of the paint thickness on the cable surface to a certain extent, and further ensure the quality of the cable paint. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a frontal cross-sectional view of the present invention.

[0016] Figure 3 This is a bottom-view cross-sectional structural diagram of the present invention;

[0017] Figure 4 This is a side sectional view of the present invention.

[0018] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0019] Figure 6 For the present utility model Figure 2 Enlarged structural diagram at point B.

[0020] In the diagram: 1. Painting machine; 101. Frame; 2. Dividing wheel; 3. Painting tank; 301. Wire roller; 4. Protective shell; 5. Support frame; 6. Scraper assembly; 601. Electric actuator one; 602. Fixed base; 603. Scraper groove; 7. Adjustment assembly; 701. Fixed plate; 702. Electric actuator two; 703. Adjustment plate; 8. Drying box; 9. Detection assembly; 901. Hydraulic cylinder; 902. Mounting plate; 903. Thickness sensor; 10. Drying plate; 11. Conveyor roller; 12. Spray painting assembly. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] This application provides a coating auxiliary structure for controlling the consistency of enameled wire coating film, including a coating machine 1; a support frame 5 is provided on the surface of the coating machine 1, a scraper assembly 6 is installed inside the support frame 5, multiple sets of adjustment components 7 are equally spaced on one side of the scraper assembly 6, and a coating tank 3 is installed in the inner cavity of the coating machine 1.

[0026] Adjustment assembly 7 includes a fixed plate 701, a second electric actuator 702, and an adjustment plate 703. The second electric actuator 702 is installed on the inner side of the fixed plate 701, and the adjustment plate 703 is fixedly installed at one end of the second electric actuator 702. Detection assembly 9 includes a hydraulic cylinder 901, a mounting plate 902, and a thickness sensor 903. Scraper assembly 6 includes a first electric actuator 601, a fixed base 602, and a scraper groove 603. The first electric actuator 601 is fixedly installed on the inner side of the scraper assembly 6. The output end of 601 is equipped with a fixed seat 602. The inner side of the fixed seat 602 is provided with scraper grooves 603 at equal intervals. Inside the paint coating machine 1, there is a fixed seat 602 on one side of the paint coating tank 3. The scraper grooves 603 are fixedly installed on one side of the fixed seat 602 at the corresponding position of the scraper grooves 603. The hydraulic cylinder 901 is installed on the top of the drying box 8. The bottom of the hydraulic cylinder 901 is fixedly installed with a mounting plate 902. The surface of the mounting plate 902 is provided with thickness sensors 903 at equal intervals.

[0027] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, during the cable coating process, the cable passes through the coating tank 3 and conveyor roller 11 to coat its surface. After coating, the cable is placed into the scraping groove 603 inside the coating machine 1. At this time, the external controller's electric actuator 601 is activated, causing the fixed base 602 to move downwards, bringing the two sets of fixed bases 602 into contact. The cable is then placed inside the scraping groove 603. Simultaneously, the operator activates the hydraulic cylinder 901 via the external controller, causing the mounting plate 902 to move downwards, aligning the thickness sensor 903 on one side of the mounting plate 902 with the cable inside the scraping groove 603. The thickness sensor 903 then monitors the cable's surface inside the scraping groove 603. The thickness of the paint film is measured. At this time, the size of the scraping groove 603 can be adjusted as needed. The operator can open the electric push rod 702 through the external controller. The electric push rod 702 drives the adjustment plate 703 to move. Through the movement of the four sets of arc-shaped adjustment plates 703, the diameter of the scraping groove 603 can be quickly adjusted to match the diameter of the cable. The thickness of the paint on the outside of the cable can be scraped as needed by adjusting the plate 703. By setting the adjustment component 7, the device can be used for cables of different diameters, improving the applicability of the device. This can ensure the consistency of the paint thickness on the cable surface to a certain extent, and further ensure the quality of the cable paint.

[0028] Furthermore, the two ends of the painting machine 1 are symmetrically provided with frames 101, and the frame 101 is provided with a dividing wheel 2. The inside of the painting pool 3 of the painting machine 1 is provided with line rollers 301 at equal intervals. The top of the painting machine 1 is provided with a protective shell 4 corresponding to the position of the painting pool 3. The top of the inner wall of the protective shell 4 is fixedly installed with a spraying component 12.

[0029] Specifically, such as Figure 1 , Figure 2 As shown, during the process of coating cables, the cables to be coated are separated by the drying box 8, and then the cables are put into the coating tank 3 for coating. At the same time, the spray painting assembly 12 is used to perform a secondary coating process on the surface of the cables.

[0030] Furthermore, the paint coating machine 1 has drying chambers 8 arranged at equal intervals inside, drying plates 10 are symmetrically arranged on the inner side of the drying chambers 8, a detection component 9 is installed inside the drying chambers 8, and conveying rollers 11 are arranged at equal intervals between the drying chambers 8 inside the paint coating machine 1.

[0031] Specifically, such as Figure 1 , Figure 2 As shown, after the cable is coated inside the coating tank 3, the thickness of the coating film on the surface of the cable is detected by the detection component 9. The coating film on the surface of the cable is scraped evenly by the cooperation of the scraper component 6 and the adjustment component 7 to ensure the quality of the cable. Then, the cable is conveyed by the conveying roller 11. After the cable enters the drying box 8, the coating on the surface of the cable is dried by the drying plate 10, which can ensure the quality of the coating of the cable to a certain extent.

[0032] Working principle: The cable is coated on its surface by passing through the coating tank 3 and conveyor roller 11. After the cable is coated inside the coating tank 3, it is placed into the scraping groove 603 inside the coating machine 1. At this time, the electric push rod 601 of the external controller is activated, which drives the fixed seat 602 to move down, so that the two sets of fixed seats 602 contact each other, and the cable is placed inside the scraping groove 603. Then, the operator activates the hydraulic cylinder 901 through the external controller. The hydraulic cylinder 901 drives the mounting plate 902 to move down, so that the thickness sensor 903 on one side of the mounting plate 902 is in contact with the cable. The cable inside the groove 603 corresponds to the thickness of the outer paint film of the cable inside the groove 603. The thickness sensor 903 detects the thickness of the outer paint film of the cable inside the groove 603. At this time, the operator can adjust the size of the groove 603 as needed. The operator can open the electric push rod 702 through the external controller. The electric push rod 702 drives the adjustment plate 703 to move. Through the movement of the four sets of arc-shaped adjustment plates 703, the diameter of the groove 603 can be quickly adjusted so that the diameter of the groove 603 matches the size of the cable. The thickness of the outer paint film of the cable can be scraped as needed by adjusting the plate 703.

[0033] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A kind of enameled wire paint film consistency control's painting auxiliary structure, including painting machine (1);It is characterized in that: The surface of the painting machine (1) is provided with a support frame (5), and a scraper assembly (6) is installed inside the support frame (5). Multiple sets of adjustment components (7) are equally spaced on one side of the scraper assembly (6), and a paint tank (3) is installed in the inner cavity of the painting machine (1). The adjustment assembly (7) includes a fixed plate (701), an electric actuator (702) and an adjustment plate (703). The electric actuator (702) is installed on the inner side of the fixed plate (701), and the adjustment plate (703) is fixedly installed on one end of the electric actuator (702).

2. The coating auxiliary structure for the film uniformity control of the enameled wire according to claim 1, characterized in that: The painting machine (1) has symmetrical frames (101) at both ends, and a dividing wheel (2) is provided between the frames (101).

3. The coating auxiliary structure for the film uniformity control of the enameled wire according to claim 1, characterized in that: The inside of the paint pool (3) of the paint coating machine (1) is provided with rollers (301) at equal intervals. The top of the paint coating machine (1) is provided with a protective shell (4) corresponding to the position of the paint pool (3). The top of the inner wall of the protective shell (4) is fixedly installed with a spraying assembly (12).

4. The coating auxiliary structure for the film uniformity control of the enameled wire according to claim 1, characterized in that: The scraper assembly (6) includes an electric push rod (601), a fixed seat (602), and scraping grooves (603). The electric push rod (601) is fixedly installed on the inner side of the scraper assembly (6). The output end of the electric push rod (601) is equipped with a fixed seat (602), and scraping grooves (603) are evenly spaced on the inner side of the fixed seat (602).

5. The coating auxiliary structure for the film uniformity control of the enameled wire according to claim 1, characterized in that: The inside of the painting machine (1) has a fixed seat (602) on one side of the painting pool (3), and a scraper groove (603) is fixedly installed on one side of the fixed seat (602) at the corresponding position of the scraper groove (603).

6. The coating auxiliary structure for controlling the consistency of enameled wire coating as described in claim 1, characterized in that: The painting machine (1) has drying chambers (8) arranged at equal intervals inside. Drying plates (10) are symmetrically arranged on the inner side of the drying chambers (8). Detection components (9) are installed inside the drying chambers (8). Conveying rollers (11) are arranged at equal intervals between the drying chambers (8) inside the painting machine (1).

7. The coating auxiliary structure for controlling the consistency of enameled wire coating as described in claim 6, characterized in that: The detection component (9) includes a hydraulic cylinder (901), a mounting plate (902) and a thickness sensor (903). The hydraulic cylinder (901) is installed on the top of the drying oven (8), and the mounting plate (902) is fixedly installed on the bottom of the hydraulic cylinder (901). The thickness sensor (903) is installed at equal intervals on the surface of the mounting plate (902).

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