A vibrating forming device for air brick processing
By integrating pressing and vibration functions into a permeable brick processing device, the problem of achieving high density uniformity, which is difficult to achieve by traditional methods, has been solved, enabling efficient mass production and precise control, and improving the molding quality and production efficiency of permeable bricks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YINGKOU STONE HIGH TEMPERATURE NEW MATERIALS TECH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-07-10
AI Technical Summary
Traditional manual pressing or simple mechanical pressing methods cannot meet the production standards of high density and high uniformity of breathable bricks. The market needs equipment for efficient mass production and precise control of molding.
A permeable brick processing device integrating pressing and vibration functions was designed. The permeable brick is formed through modular components, and the forming quality and efficiency are ensured by combining an eccentric block driven vibration component and motor control.
It significantly improves the density and molding quality of permeable bricks, reduces labor costs, increases production efficiency, and can adapt to long-term high-intensity production. It is also easy to operate and maintain.
Smart Images
Figure CN224476338U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of breathable brick processing technology, and in particular to a vibration molding device for processing breathable bricks. Background Technology
[0002] Permeable bricks are a new product with a long service life and energy saving, possessing excellent thermal stability, erosion resistance, corrosion resistance, and impermeability. They exhibit good blowdown efficiency and operational safety, with a long service life. Permeable bricks are mainly used in industrial production and manufacturing, particularly in ladle refining and furnace bottom modification. By adding appropriate additives to the permeable bricks, the additives undergo phase transformation during heat treatment, forming a high-temperature solid solution phase. This phase possesses advantages such as high high-temperature strength and resistance to wetting by molten metal and slag, thus improving the thermal shock resistance and slag resistance of the permeable bricks.
[0003] Traditional manual or simple mechanical pressing methods are no longer sufficient to meet the production standards for high density and high uniformity of breathable bricks. Meanwhile, to improve production efficiency and reduce labor costs, the market urgently needs equipment capable of mass production and precise control of the molding process.
[0004] To address the aforementioned issues, the design of this vibration molding device must meet the following requirements: First, it must enable mass production of permeable bricks to improve production efficiency; second, it must enhance the density and molding quality of permeable bricks through a combination of vibration and pressing; third, it must be easy to operate and maintain, reducing the barrier to entry and maintenance costs; and fourth, the device structure must be robust enough to withstand long-term, high-intensity production operations, ensuring the reliability and durability of the equipment. Utility Model Content
[0005] The purpose of this invention is to provide a vibration molding device for processing breathable bricks, which solves the problem mentioned in the background art that traditional manual pressing or simple mechanical pressing methods are no longer sufficient to meet the production standards of high density and high uniformity of breathable bricks. At the same time, to improve production efficiency and reduce labor costs, the market urgently needs a device that can achieve mass production and precise control of the molding process.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a vibration molding device for processing breathable bricks, comprising a frame, a molding box movably installed inside the frame, six rectangular slots being opened inside the molding box, a pressing component being installed above the rectangular slots, a vibration component being installed on one side of the molding box, two fixing rods being fixedly installed on both sides of the molding box, a handle being fixedly installed at the top of the fixing rods, two crossbars being fixedly installed on the top surface inside the frame, and a grip being fixedly installed on the upper surface of the crossbars.
[0007] The pressing assembly includes support rods, two support rods are fixedly installed on the lower surface of the two crossbars, and a pressing plate is fixedly installed at the bottom end of the two support rods. The pressing plate is movably engaged with the molding box. Six rectangular blocks are fixedly installed on the lower surface of the pressing plate. The rectangular blocks are movably engaged with the rectangular grooves. The bottom end of the molding box is hollow.
[0008] The vibration assembly includes a support platform. The support platform is fixedly installed on the side of the molding box away from the two fixed rods, and two control buttons are installed on the upper surface of the support platform.
[0009] The support platform has two fixed edges fixedly installed on its upper and lower surfaces, and the fixed edges are fixedly connected to the molding box by bolts.
[0010] A motor is fixedly installed on the side of the support away from the molding box. The motor is electrically connected to the control button, and two covers are fixedly installed at both ends of the motor.
[0011] The cover contains an eccentric block that is rotatably connected inside. The eccentric block is semi-circular and overlaps with the cover. The eccentric block is fixedly connected to the motor output end.
[0012] This invention relates to a vibration molding device for processing permeable bricks. This device integrates pressing and vibration functions into one unit, achieving high-efficiency production through a modular component design. The molding box has six pre-set rectangular slots, allowing for the simultaneous molding of six permeable bricks, significantly improving production efficiency compared to traditional single-brick molding equipment. In the pressing component, the precise fit between the pressing plate and the rectangular blocks provides initial compaction of the material during the initial molding stage, ensuring the flatness of the brick's surface. The eccentric block design of the vibration component, driven by a motor, generates lateral vibration, ensuring that the material particles fully fill the gaps. The combination of these two aspects greatly improves the density and molding quality of the permeable bricks. Furthermore, the device's handle, grip, and bolt connection structure facilitate easy handling, disassembly, and maintenance, further optimizing the user experience. The vibration component, with its eccentric block structure and motor-driven periodic vibration, effectively avoids the delamination or porosity problems caused by traditional simple pressing. The eccentric blocks are semi-circular and overlapped, and the vibration frequency and amplitude generated by their center of gravity offset are stable and controllable. This allows for parameter adjustments based on the different properties of the permeable brick raw materials (such as aggregate particle size and binder ratio). Control buttons on the foundation surface enable motor start / stop operations. Combined with the step-by-step compaction of the pressing components, this precisely controls the forming process of the permeable bricks, thus meeting the production needs of permeable bricks of different specifications and performance, and ensuring the stability and consistency of product quality. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a three-dimensional structural diagram of the pressing component of this utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the molding box of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the vibration component of this utility model.
[0018] In the diagram: 1. Frame; 2. Molding box; 3. Rectangular groove; 4. Pressing assembly; 5. Vibration assembly; 6. Fixing rod; 7. Handle; 8. Crossbar; 9. Grip; 10. Support rod; 11. Pressing plate; 12. Rectangular block; 13. Support platform; 14. Control button; 15. Fixing edge; 16. Bolt; 17. Motor; 18. Cover; 19. Eccentric block. Detailed Implementation
[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0020] Please see Figures 1-4 This utility model provides a technical solution: a vibration molding device for processing breathable bricks, including a frame 1, a molding box 2 movably installed inside the frame 1, six rectangular slots 3 opened inside the molding box 2, a pressing component 4 installed above the rectangular slots 3, a vibration component 5 installed on one side of the molding box 2, two fixing rods 6 fixedly installed on both sides of the molding box 2, a handle 7 fixedly installed at the top of the fixing rods 6, two crossbars 8 fixedly installed on the top surface inside the frame 1, and a grip 9 fixedly installed on the upper surface of the crossbars 8.
[0021] Please see Figures 1-2The pressing assembly 4 includes support rods 10. Two support rods 10 are fixedly installed on the lower surfaces of the two crossbars 8. A pressing plate 11 is fixedly installed at the bottom of the two support rods 10. The pressing plate 11 is movably engaged with the molding box 2. Six rectangular blocks 12 are fixedly installed on the lower surface of the pressing plate 11. The rectangular blocks 12 are movably engaged with the rectangular grooves 3. The bottom of the molding box 2 is hollow. The device is connected to the site power supply. The permeable brick raw materials (such as a mixture of aggregates and binders) are evenly filled into the six rectangular grooves 3 of the molding box 2. Then, the operator holds the handle 9 on the crossbar 8 and presses down to drive the pressing plate 11 of the pressing assembly 4 to descend, so that the rectangular blocks 12 on the bottom surface of the pressing plate 11 are embedded into the rectangular grooves 3, and the raw materials are initially compacted.
[0022] Please see Figures 1-3 The vibration assembly 5 includes a support platform 13. The support platform 13 is fixedly installed on the side of the molding box 2 away from the two fixed rods 6. Two control buttons 14 are installed on the upper surface of the support platform 13. Two fixed edges 15 are fixedly installed on the upper and lower surfaces of the support platform 13. The fixed edges 15 are fixedly connected to the molding box 2 by bolts 16. A motor 17 is fixedly installed on the side of the support platform 13 away from the molding box 2. The motor 17 is electrically connected to the control buttons 14. Two covers 18 are fixedly installed at both ends of the motor 17. An eccentric block 19 is rotatably connected inside the cover 18. The eccentric block 19 is semi-circular and overlapping. In the state, the eccentric block 19 is fixedly connected to the output end of the motor 17. Pressing the control button 14 on the surface of the support 13 starts the motor 17. The motor 17 drives the eccentric block 19 in the two end covers 18 to rotate at high speed. Due to the offset of the center of gravity of the eccentric block 19, lateral vibration is generated during the rotation, which is transmitted to the molding box 2 through the support 13, causing the blank particles to rearrange and fill the gaps, thereby achieving further compaction. After the vibration continues for a certain period of time (set according to the characteristics of the raw materials), the motor 17 is turned off to stop the vibration. The top handle 7 of the fixed rod 6 is lifted to drive the molding box 2 and the frame 1 to move upward. Finally, the formed breathable brick blank is exposed from the hollow bottom end of the molding box 2.
[0023] Working principle: First, connect the device to the site power supply. Evenly fill the six rectangular slots 3 of the molding box 2 with the permeable brick raw materials (such as aggregates, binders, etc.). Then, the operator holds the handle 9 on the crossbar 8 and presses down to lower the pressing plate 11 of the pressing assembly 4, causing the rectangular block 12 on the bottom of the pressing plate 11 to embed into the rectangular slot 3, thus initially compacting the raw materials. Next, press the control button 14 on the surface of the support platform 13 to start the motor 17. The motor 17 drives the eccentric blocks 19 inside the end covers 18 to rotate at high speed. Due to the offset of the center of gravity of the eccentric blocks 19, lateral vibration is generated during rotation, which is transmitted to the molding box 2 through the support platform 13, causing the raw material particles to rearrange and fill the gaps, achieving further compaction. After the vibration continues for a certain period (set according to the characteristics of the raw materials), turn off the motor 17 to stop the vibration. Lift the handle 7 at the top of the fixing rod 6 to move the molding box 2 and frame 1 upwards. Finally, the formed permeable brick blank is exposed from the hollow bottom of the molding box 2, completing the entire molding process.
[0024] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A vibration molding device for processing permeable bricks, comprising a frame (1), characterized in that: A molding box (2) is movably installed inside the frame (1). The molding box (2) has six rectangular slots (3) inside. A pressing component (4) is installed above the rectangular slots (3). A vibration component (5) is installed on one side of the molding box (2). Two fixing rods (6) are fixedly installed on both sides of the molding box (2). A handle (7) is fixedly installed at the top of the fixing rod (6). Two crossbars (8) are fixedly installed on the top surface inside the frame (1). A grip (9) is fixedly installed on the upper surface of the crossbars (8).
2. The vibration molding device for processing breathable bricks according to claim 1, characterized in that: The pressing assembly (4) includes support rods (10), two support rods (10) are fixedly installed on the lower surface of the two crossbars (8), and pressing plates (11) are fixedly installed at the bottom ends of the two support rods (10). The pressing plates (11) are movably engaged with the molding box (2). Six rectangular blocks (12) are fixedly installed on the lower surface of the pressing plates (11). The rectangular blocks (12) are movably engaged with the rectangular grooves (3). The bottom end of the molding box (2) is hollow.
3. The vibration molding device for processing breathable bricks according to claim 2, characterized in that: The vibration assembly (5) includes a support platform (13). The support platform (13) is fixedly installed on the side of the molding box (2) away from the two fixed rods (6). Two control buttons (14) are installed on the upper surface of the support platform (13).
4. The vibration molding device for processing breathable bricks according to claim 3, characterized in that: The upper and lower surfaces of the support platform (13) are fixedly installed with two fixed edges (15), which are fixedly connected to the molding box (2) by bolts (16).
5. The vibration molding device for processing breathable bricks according to claim 4, characterized in that: A motor (17) is fixedly installed on the side of the support (13) away from the molding box (2). The motor (17) is electrically connected to the control button (14). Two covers (18) are fixedly installed at both ends of the motor (17).
6. The vibration molding device for processing permeable bricks according to claim 5, characterized in that: An eccentric block (19) is rotatably connected inside the cover (18). The eccentric block (19) is semi-circular and overlaps. The eccentric block (19) is fixedly connected to the output end of the motor (17).