A sampling and material taking device for polypropylene particle production

CN224650978UActive Publication Date: 2026-08-18JIANGXI PARALLEL NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202521967731.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-08-18
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

[0005]为了克服目前的方式需要人工定时反复使用采样工具采样,操作流程繁琐,费时费力,无法在生产时自动并连续对聚丙烯颗粒取样,难以保证生产质量,严重影响取样和生产效率的缺点,本实用新型提供一种能够在生产时自动对聚丙烯颗粒进行取样的同时实现连续取样,操作简单,减少人工干预,确保生产质量,提高取样和生产效率的用于聚丙烯颗粒生产的采样取料装置

Benefits of technology

[0013]Beneficial effects: 1. This utility model feeds polypropylene granules into the feeding pipe. At the same time, the feeding pipe is opened by rotation, and some polypropylene granules will fall into the feeding pipe. The polypropylene granules are then conveyed by the rotating spiral conveyor blades and slide out from the feeding port into the sampling cylinder for sampling. The sampling cylinder is switched by rotating the rotating plate. Thus, it is possible to automatically sample polypropylene granules and achieve continuous sampling during production. The operation is simple, reduces manual intervention, ensures production quality, and improves sampling and production efficiency.

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Abstract

The utility model relates to the field of polypropylene particle production, especially a kind of sampling and material taking device for polypropylene particle production, including the blanking tube, storage frame, shield cover, feed pipe and blanking port etc., storage frame is located in the right side of blanking tube, blanking tube lower part is connected with shield cover, shield cover is rotatably connected with feed pipe, storage frame left part upper side is connected with blanking port, feed pipe is rotatably connected with blanking port.The utility model passes through polypropylene particle and flows into blanking tube and is discharged, simultaneously through feed pipe rotation opening, part polypropylene particle will drop into feed pipe, and polypropylene particle is conveyed by screw conveying leaf rotation, from blanking port sliding out and falling into sampling cylinder and sampling, by rotating plate rotation switching sampling cylinder sampling, to be able to automatically sample polypropylene particle when production simultaneously realizes continuous sampling, it is easy to operate, reduces manual intervention, ensures production quality, improves sampling and production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of polypropylene granule production, and in particular to a sampling and material handling device for polypropylene granule production. Background Technology

[0002] Polypropylene, as an important thermoplastic resin, has been widely used in many fields such as packaging, automobiles, home appliances, and construction due to its excellent physical properties, chemical stability, and processing performance. In the production process of polypropylene granules, quality control is a key link to ensure that the products meet market standards and customer requirements. Sampling and testing, as one of the core means of quality control, can reflect the various performance indicators of polypropylene granules in a timely and accurate manner during the production process.

[0003] Current methods for sampling polypropylene granules in production typically involve manually using sampling tools to collect samples of the granules discharged from the production equipment and falling into the collection box at different times. However, the current method requires manual sampling with the sampling tools repeatedly at regular intervals, which is cumbersome, time-consuming, and labor-intensive. It is impossible to automatically and continuously sample polypropylene granules during production, making it difficult to guarantee production quality and seriously affecting sampling and production efficiency.

[0004] Therefore, it is necessary to design a sampling and material handling device for polypropylene particle production that can automatically sample polypropylene particles during production, achieve continuous sampling, be easy to operate, reduce manual intervention, ensure production quality, and improve sampling and production efficiency. Utility Model Content

[0005] To overcome the shortcomings of current methods, which require manual sampling tools to be used repeatedly at regular intervals, resulting in cumbersome, time-consuming, and labor-intensive operations, and making it impossible to automatically and continuously sample polypropylene granules during production, thus failing to guarantee production quality and severely affecting sampling and production efficiency, this utility model provides a sampling and material handling device for polypropylene granule production that can automatically sample polypropylene granules during production while achieving continuous sampling. This device is simple to operate, reduces manual intervention, ensures production quality, and improves sampling and production efficiency.

[0006] Technical Solution: A sampling and material handling device for polypropylene granule production includes a feeding pipe, a storage frame, a shield, a conveying pipe, a feeding port, a first motor, a gear set, a second motor, a spiral conveyor blade, an anti-clogging component, and a collection component. The storage frame is located on the right side of the feeding pipe. A shield is connected to the lower part of the feeding pipe, and a conveying pipe is rotatably connected to the shield. A feeding port is connected to the upper left side of the storage frame. The conveying pipe is rotatably connected to the feeding port. A first motor is connected to the upper side of the feeding port. The first motor and a processor are electrically connected via a control module. A gear set is provided between the output shaft of the first motor and the conveying pipe. A second motor is connected to the right side of the feeding port. The second motor and the processor are electrically connected via a control module. A spiral conveyor blade is rotatably connected to the middle of the conveying pipe. The spiral conveyor blade is connected to the output shaft of the second motor. An anti-clogging component is provided on the feeding port to prevent blockage of the conveying pipe and the feeding port. A collection component is provided on the storage frame for switching the collection of polypropylene granules.

[0007] Preferably, the gear set includes a gear and a gear ring. The gear is connected to the output shaft of the first motor, and the gear ring is connected to the outer side of the right side of the feed pipe. The gear and the gear ring mesh with each other.

[0008] Preferably, the anti-clogging component includes a transmission component, a rotating frame, a clearing frame, and a telescopic spring. The rotating frame is rotatably connected to the upper right part of the discharge port. A transmission component is provided between the rotating frame and the screw conveyor blade. The clearing frame is slidably connected to the upper part of the discharge port. Two telescopic springs are connected between the clearing frame and the conveying pipe.

[0009] Preferably, the upper right part of the dredging frame is triangular.

[0010] Preferably, the transmission assembly includes pulleys and a flat belt, with pulleys connected to the right side of both the rotating frame and the spiral conveyor blade, and a flat belt wound between the pulleys.

[0011] Preferably, the collection assembly includes a third motor, a rotating plate, sampling tubes, a shielding plate, and torsion springs. The third motor is connected to the middle of the storage frame. The third motor and the processor are electrically connected through a control module. The rotating plate is connected to the output shaft of the third motor. The rotating plate is rotatably connected to the storage frame. Multiple sampling tubes are snapped onto the rotating plate. The shielding plate is rotatably connected to the upper part of the storage frame. Two torsion springs, one in front and one behind, are connected between the shielding plate and the storage frame.

[0012] Preferably, a handle is provided on the upper right side of the shield.

[0013] Beneficial effects: 1. This utility model feeds polypropylene granules into the feeding pipe. At the same time, the feeding pipe is opened by rotation, and some polypropylene granules will fall into the feeding pipe. The polypropylene granules are then conveyed by the rotating spiral conveyor blades and slide out from the feeding port into the sampling cylinder for sampling. The sampling cylinder is switched by rotating the rotating plate. Thus, it is possible to automatically sample polypropylene granules and achieve continuous sampling during production. The operation is simple, reduces manual intervention, ensures production quality, and improves sampling and production efficiency.

[0014] 2. In this invention, the rotating screw conveyor blade drives the pulley to rotate, which in turn drives the flat belt to rotate, thereby driving the rotating frame to rotate and compress the unblocking frame to move. When the rotating frame disengages from the unblocking frame, the unblocking frame moves in the opposite direction to reset. The unblocking frame then moves back and forth to unblock the discharge port, thus enabling the unblocking of the discharge port during sampling, preventing the discharge port from being blocked and affecting the sampling, and speeding up the sampling process. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional cross-sectional view of the feeding tube and storage frame components of this utility model.

[0017] Figure 3 This is a three-dimensional cross-sectional view of the material conveying pipe and spiral conveying blades of this utility model.

[0018] Figure 4 This is a three-dimensional cross-sectional view of the transmission assembly and drainage frame of this utility model.

[0019] Figure 5 This is a three-dimensional cross-sectional view of the motor and shielding cover components of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1-feeding pipe, 2-storage frame, 3-shielding cover, 4-feeding pipe, 5-feeding port, 6-first motor, 7-gear set, 8-second motor, 9-spiral conveyor blade, 10-transmission assembly, 11-rotating frame, 12-unblocking frame, 13-telescopic spring, 14-third motor, 15-rotating plate, 16-sampling cylinder, 17-shielding plate, 18-torsion spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] A sampling and feeding device for polypropylene granule production, such as Figures 1-5 As shown, the system includes a feeding pipe 1, a storage frame 2, a shield 3, a conveying pipe 4, a feeding port 5, a first motor 6, a gear set 7, a second motor 8, a spiral conveyor blade 9, an anti-blocking component, and a collection component. The storage frame 2 is located to the right of the feeding pipe 1. The shield 3 is connected to the lower part of the feeding pipe 1, and the conveying pipe 4 is rotatably connected to the shield 3. The feeding port 5 is connected to the upper left side of the storage frame 2. The conveying pipe 4 is rotatably connected to the feeding port 5. The first motor 6 is connected to the upper side of the feeding port 5. The first motor 6 and the processor are electrically connected through a control module. The output shaft of the first motor 6 is connected to the conveying pipe 4. A gear set 7 is provided, which includes a gear and a gear ring. The output shaft of the first motor 6 is connected to the gear. The outer right side of the conveying pipe 4 is connected to the gear ring, and the gear and gear ring mesh with each other. The right side of the discharge port 5 is connected to the second motor 8. The second motor 8 and the processor are electrically connected through a control module. The middle of the conveying pipe 4 is rotatably connected to the spiral conveying blade 9, which is connected to the output shaft of the second motor 8. The discharge port 5 is provided with an anti-blocking component to prevent the conveying pipe 4 and the discharge port 5 from being blocked. The storage frame 2 is provided with a collection component for switching the collection of polypropylene particles.

[0023] like Figure 1 , Figure 2 and Figure 4 As shown, the anti-blocking assembly includes a transmission assembly 10, a rotating frame 11, a clearing frame 12, and a telescopic spring 13. The rotating frame 11 is rotatably connected to the upper right of the discharge port 5. The transmission assembly 10 is provided between the rotating frame 11 and the spiral conveyor blade 9. The transmission assembly 10 includes a pulley and a flat belt. The rotating frame 11 and the right side of the spiral conveyor blade 9 are both connected to pulleys. A flat belt is wound between the pulleys. The clearing frame 12 is slidably connected to the upper part of the discharge port 5. The upper right part of the clearing frame 12 is triangular to facilitate compression. Two telescopic springs 13 are connected between the clearing frame 12 and the conveying pipe 4.

[0024] like Figure 1 , Figure 2 and Figure 5As shown, the collection assembly includes a third motor 14, a rotating plate 15, sampling tubes 16, a shielding plate 17, and torsion springs 18. The third motor 14 is connected to the middle of the storage frame 2. The third motor 14 and the processor are electrically connected through a control module. The rotating plate 15 is connected to the output shaft of the third motor 14. The rotating plate 15 is rotatably connected to the storage frame 2. Six sampling tubes 16 are snapped onto the rotating plate 15. The shielding plate 17 is rotatably connected to the upper part of the storage frame 2. A handle is provided on the upper right side of the shielding plate 17 for easy gripping and rotating to open the shielding plate 17. Two torsion springs 18 are connected between the shielding plate 17 and the storage frame 2.

[0025] This device can be used when sampling is required during polypropylene granule production. The feed pipe 1 is installed at the discharge port of the production equipment. The baffle 17 is opened by rotating the handle, causing the torsion spring 18 to deform. The sampling cylinder 16 is then engaged with the rotating plate 15. The processor then starts the third motor 14 via the control module, which drives the rotating plate 15 to rotate. The sampling cylinder 16 is then engaged with the rotating plate 15. After installation, the third motor 14 is turned off, and the sampling cylinder 16 is installed. The handle is then released, the torsion spring 18 rotates back to its original position, and the baffle 17 rotates to close. The polypropylene granules then flow into the feed pipe 1 for feeding. During feeding, the processor starts the first motor 6 via the control module, which drives the gear to rotate. The gear meshes with the gear ring, causing the conveying pipe 4 to rotate and open along the baffle 3. The first motor 6 is then turned off, and some polypropylene granules fall into the conveying pipe 4. Simultaneously, the second motor 8 is started, which drives the spiral conveyor blade 9 to transport the polypropylene granules. The process involves the polypropylene granules sliding into the feed inlet 5 and falling into the corresponding sampling cylinder 16 below the feed inlet 5 for sampling. After sampling, the second motor 8 is turned off, and the first motor 6 operates in reverse, causing the gear to rotate in the opposite direction. The gear meshes with the gear ring, causing the feed pipe 4 to rotate and close, thus continuing to feed polypropylene granules. After a period of time, the third motor 14 rotates, driving the rotating plate 15 to rotate, causing the next sampling cylinder 16 to rotate below the feed inlet 5. The above operation is then repeated to sample the polypropylene granules. The sampling cylinder 16 is then switched to sample polypropylene granules at different times, thus enabling automatic sampling of polypropylene granules during production while achieving continuous sampling. This method is simple to operate, reduces manual intervention, ensures production quality, and improves sampling and production efficiency. After sampling, the shielding plate 17 is rotated to open, the torsion spring 18 deforms, and the sampling cylinder 16 is then removed. A new sampling cylinder 16 is then engaged with the rotating plate 15 to continue sampling. After use, the first motor 6, the second motor 8, and the third motor 14 are turned off.

[0026] As the spiral conveyor blade 9 rotates, it drives the pulley to rotate, causing the flat belt to rotate, which in turn drives the rotating frame 11 to rotate and compress the unblocking frame 12 to move. The telescopic spring 13 is stretched. When the rotating frame 11 disengages from the unblocking frame 12, the telescopic spring 13 rebounds, and the unblocking frame 12 moves in the opposite direction to reset. The unblocking frame 12 then moves back and forth to unblock the discharge port 5. The upper right part of the unblocking frame 12 is triangular, which allows it to unblock the discharge port 5 during sampling, preventing the discharge port 5 from being blocked and affecting sampling, and speeding up the sampling process.

[0027] Although this disclosure has been shown and described with reference to specific exemplary embodiments thereof, those skilled in the art will understand that various changes in form and detail may be made to this disclosure without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Therefore, the scope of this disclosure should not be limited to the above embodiments, but should be defined not only by the appended claims, but also by their equivalents.

Claims

1. A sampling and material handling device for polypropylene granule production, characterized in that: The system includes a feeding pipe (1), a storage frame (2), a shield (3), a conveying pipe (4), a feeding port (5), a first motor (6), a gear set (7), a second motor (8), a spiral conveyor blade (9), an anti-blocking component, and a collection component. The storage frame (2) is located to the right of the feeding pipe (1). The lower part of the feeding pipe (1) is connected to the shield (3), and the conveying pipe (4) is rotatably connected to the shield (3). The upper left side of the storage frame (2) is connected to the feeding port (5). The conveying pipe (4) is rotatably connected to the feeding port (5). The upper side of the feeding port (5) is connected to the first motor (6). (6) and the processor are electrically connected through the control module. A gear set (7) is provided between the output shaft of the first motor (6) and the conveying pipe (4). A second motor (8) is connected to the right side of the discharge port (5). The second motor (8) and the processor are electrically connected through the control module. A spiral conveying blade (9) is rotatably connected to the middle of the conveying pipe (4). The spiral conveying blade (9) is connected to the output shaft of the second motor (8). An anti-blocking component is provided on the discharge port (5) to prevent the conveying pipe (4) and the discharge port (5) from being blocked. A collection component is provided on the storage frame (2) to switch the collection of polypropylene particles.

2. The sampling and material handling device for polypropylene granule production as described in claim 1, characterized in that: The gear set (7) includes a gear and a gear ring. The output shaft of the first motor (6) is connected to a gear, and the outer side of the right side of the feed pipe (4) is connected to a gear ring. The gear and the gear ring mesh with each other.

3. The sampling and material handling device for polypropylene granule production as described in claim 1, characterized in that: The anti-blocking component includes a transmission component (10), a rotating frame (11), a clearing frame (12), and a telescopic spring (13). The upper right part of the discharge port (5) is rotatably connected to the rotating frame (11). The transmission component (10) is provided between the rotating frame (11) and the screw conveyor blade (9). The upper part of the discharge port (5) is slidably connected to the clearing frame (12). The clearing frame (12) is connected to the conveying pipe (4) with two telescopic springs (13) at the front and rear.

4. The sampling and material handling device for polypropylene granule production as described in claim 3, characterized in that: The upper right part of the dredging frame (12) is triangular.

5. A sampling and material handling device for polypropylene granule production as described in claim 3, characterized in that: The transmission assembly (10) includes pulleys and a flat belt. The rotating frame (11) and the right side of the spiral conveyor blade (9) are both connected to pulleys, and a flat belt is wound between the pulleys.

6. The sampling and material handling device for polypropylene granule production as described in claim 1, characterized in that: The collection components include a third motor (14), a rotating plate (15), a sampling tube (16), a shielding plate (17), and a torsion spring (18). The third motor (14) is connected to the middle of the storage frame (2). The third motor (14) and the processor are electrically connected through a control module. The rotating plate (15) is connected to the output shaft of the third motor (14). The rotating plate (15) is rotatably connected to the storage frame (2). Multiple sampling tubes (16) are snapped onto the rotating plate (15). The shielding plate (17) is rotatably connected to the upper part of the storage frame (2). Two torsion springs (18) are connected between the shielding plate (17) and the storage frame (2).

7. A sampling and material handling device for polypropylene granule production as described in claim 6, characterized in that: A handle is provided on the upper right side of the shield (17).