Impurity filtering device for dairy processing
Patent Information
- Application Number
- CN202521573006.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-07-28
AI Technical Summary
[0004]上述装置在实际过滤过程中,多采用单级静态过滤,导致过滤效率低,影响生产连续性,且难以兼顾大颗粒杂质和微小颗粒的同步去除,导致过滤精度不足,使用时不便于拆卸维护,增加工作人员劳动强度
[0005] This utility model aims to at least partially solve one of the technical problems in the related art.
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Figure CN224711724U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dairy product processing, and in particular to an impurity filtration device for dairy product processing. Background Technology
[0002] Impurity filtration devices for dairy processing are specialized equipment used to remove solid impurities (such as hair, feed residue, microbial clumps, coagulated protein, etc.) from dairy products such as milk, yogurt, and cheese, in order to ensure product purity, taste, and food safety.
[0003] In related technologies, the main mechanisms of commonly used filtration devices employ methods such as screen / cartridge filtration, centrifugal filtration, membrane filtration, or vibrating screen / rotary screen filtration. Among these, stainless steel screens or cartridges are used, relying on gravity or pump pressure to force dairy products through the screen and intercept larger particulate impurities; centrifugal filtration utilizes the high-speed rotation of a centrifuge to throw out impurities in dairy products due to density differences; membrane filtration uses precision filter media such as ceramic membranes and polymer membranes, using pressure to filter out tiny particles; and vibrating screens / rotary screens vibrate or rotate under the drive of a motor.
[0004] In actual filtration processes, the aforementioned devices mostly employ single-stage static filtration, resulting in low filtration efficiency, affecting production continuity, and making it difficult to simultaneously remove both large and small particles, leading to insufficient filtration precision. Furthermore, they are inconvenient to disassemble and maintain during use, increasing the workload of staff. Utility Model Content
[0005] This utility model aims to at least partially solve one of the technical problems in the related art.
[0006] Therefore, the purpose of this utility model is to propose an impurity filtration device for dairy product processing, which adopts a multi-stage filtration method combined with dynamic dispersion filtration to improve filtration accuracy, reduce clogging, improve filtration efficiency, maintain production continuity, and the device is detachable for easy maintenance and reduces the labor intensity of workers.
[0007] To achieve the above objectives, this utility model proposes an impurity filtration device for dairy product processing, comprising a base, an outer shell, and a filter media mechanism. The outer shell is movably connected to the base and has an inlet pipe and an outlet pipe. The filter media mechanism includes a coarse filter assembly, at least two connecting assemblies, at least two fine filter assemblies, and a first drive mechanism. The first drive mechanism is disposed on the base, and at least two fine filter assemblies are disposed on the first drive mechanism. The at least two fine filter assemblies are disposed on the coarse filter assembly through at least two connecting assemblies and are in contact with the outer shell.
[0008] This utility model discloses an impurity filtration device for dairy product processing. It filters impurities of different particle sizes in different types of dairy products. Through the filter media mechanism, it achieves multi-stage filtration of dairy products, thereby improving filtration accuracy. After the dairy products enter the outer shell, the first drive mechanism pushes the dairy products to flow, passing through the coarse filter component, the connecting component and multiple fine filter components in sequence. At the same time, it drives the multiple fine filter components to rotate, which disperses and filters the dairy products, reduces clogging, and improves filtration efficiency. In addition, the outer shell and the base are detachable, which facilitates maintenance and reduces the labor intensity of workers.
[0009] In addition, the impurity filtration device for dairy processing proposed above according to this utility model may also have the following additional technical features: Specifically, the first driving mechanism includes a first driving device, a stud, a sealing plate, a driving wheel, multiple driven rods, and multiple driven wheels. The first driving device is disposed on the base, the sealing plate is disposed on the base and movably connected to the outer casing, the stud is disposed at the output end of the first driving device, passes through the sealing plate along the axial direction of the first driving device, and extends into the interior of the outer casing, the driving wheel is disposed on the stud and is located between the sealing plate and the base, and the multiple driven wheels are rotatably connected to the base through the driven rods, and the multiple driven wheels mesh with the driving wheel.
[0010] Specifically, the coarse filter assembly includes a first filter screen, a partition, a sealing ring, and a support cylinder. The partition is movably connected to the outer shell through the sealing ring. The first filter screen is disposed on the partition and forms a filter cavity with the partition. The support cylinder is disposed between the partition and the sealing plate and is located outside the stud.
[0011] Specifically, the connecting assembly includes a connecting pipe, a switching valve, and a rotary joint. The connecting pipe is disposed on the partition and communicates with the filter chamber. The switching valve is disposed on the connecting pipe, and the rotary joint is disposed on the connecting pipe and located below the switching valve.
[0012] Specifically, the fine filtration assembly includes a second filter screen, a connecting plate, and an insert plate, wherein the connecting plate is disposed on the driven rod, the insert plate is movably connected to the rotary joint, and the second filter screen is disposed between the connecting plate and the insert plate.
[0013] Specifically, the stud is provided with helical blades, and the helical blades are located above the first filter screen.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of the overall structure of the impurity filtration device for dairy processing according to this utility model. Figure 2 This is a schematic diagram of the internal structure of the impurity filtration device for dairy processing according to this utility model; Figure 3 This is a half-sectional view of the impurity filtration device for dairy processing according to this utility model.
[0016] As shown in the figure: 1. Base; 2. Outer shell; 21. Feed pipe; 22. Discharge pipe; 3. Filter media mechanism; 31. Coarse filter assembly; 311. First filter screen; 3111. Filter chamber; 312. Partition plate; 313. Sealing ring; 314. Support cylinder; 32. Connecting assembly; 321. Connecting pipe; 322. Switch valve; 323. Rotary joint; 33. Fine filter assembly; 331. Second filter screen; 332. Connecting plate; 333. Insert plate; 34. First drive mechanism; 341. First drive device; 342. Stud; 343. Sealing plate; 344. Drive wheel; 345. Driven rod; 346. Driven wheel. Detailed Implementation
[0017] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0018] The following description, in conjunction with the accompanying drawings, describes an embodiment of the present invention: an impurity filtration device for dairy processing.
[0019] like Figures 1-3 As shown, the impurity filtration device for dairy processing according to this utility model embodiment may include a base 1, a housing 2, and a filter media mechanism 3.
[0020] The outer shell 2 is movably connected to the base 1, and the outer shell 2 is provided with a feed pipe 21 and a discharge pipe 22.
[0021] It should be noted that the base 1 can stably support the outer shell 2 and the filter material mechanism 3. The outer shell 2 is detachably mounted on the base 1, and the upper part of the base 1 is set with a flip-top structure. The continuous inflow and outflow filtration of dairy products is realized through the feed pipe 21 and the discharge pipe 22.
[0022] The filter media mechanism 3 includes a coarse filter assembly 31, at least two connecting assemblies 32, at least two fine filter assemblies 33, and a first drive mechanism 34.
[0023] The first drive mechanism 34 is disposed on the base 1, and at least two fine filter components 33 are disposed on the first drive mechanism 34. The at least two fine filter components 33 are disposed on the coarse filter component 32 through at least two connecting components 32 and are in contact with the outer shell 2.
[0024] It should be noted that the fine filter assembly 33 rotates below the coarse filter assembly 31 via the connecting assembly 32 and is connected to the coarse filter assembly 31. Furthermore, the first drive mechanism 34 enables at least two fine filter assemblies 33 to rotate synchronously, thereby achieving dispersed filtration of dairy products and reducing clogging.
[0025] Specifically, during the actual filtration production process of dairy products, relevant personnel bolted and fixed the base 1, and connected the feed pipe 21 and the discharge pipe 22 to the dairy production line respectively. In the initial state, each component remained stationary, and the first drive mechanism 34 was powered on.
[0026] During filtration, dairy products enter the outer casing 2 through the feed pipe 21 and undergo initial filtration through the coarse filter assembly 31 to remove larger impurity particles. Then, they are dispersed into the fine filter assembly 33 through the connecting assembly 32. The first drive mechanism 34 synchronously drives multiple fine filter assemblies 33 to rotate, enabling the fine filter assemblies 33 to centrifuge and filter the dairy products, thereby improving filtration accuracy. The centrifuged dairy products are discharged through the discharge pipe 22, effectively improving filtration accuracy, reducing clogging, and simultaneously increasing filtration efficiency while maintaining production continuity.
[0027] During maintenance, the bolts on the base 1 can be removed, the base 1 can be rotated, and the filter media mechanism 3 inside the base 1 and the outer shell 2 can be completely removed for cleaning, which facilitates cleaning and replacement work and reduces the labor intensity of the staff.
[0028] In one embodiment of this utility model, such as Figure 2 and Figure 3 As shown, the first drive mechanism 34 includes a first drive device 341, a stud 342, a sealing plate 343, a drive wheel 344, a plurality of driven rods 345 and a plurality of driven wheels 346.
[0029] The first drive device 341 is mounted on the base 1, the sealing plate 343 is mounted on the base 1 and movably connected to the outer shell 2, the stud 342 is mounted on the output end of the first drive device 341 and passes through the sealing plate 343 along the axial direction of the first drive device 341 and extends into the interior of the outer shell 2, the drive wheel 344 is mounted on the stud 342 and is located between the sealing plate 343 and the base 1, and multiple driven wheels 346 are rotatably connected to the base 1 through driven rods 345, and the multiple driven wheels 346 mesh with the drive wheel 344.
[0030] It should be noted that the first driving device 341 proposed in the above embodiment adopts a rotary motor, which drives the stud 342 to rotate. At the same time, the rotation of the driving wheel 344 and the multiple driven wheels 346 and driven rod 345 meshing with it drives the fine filter assembly 33 to rotate. The sealing plate 343 is fixedly connected to the base 1 to seal the driving wheel 344 and the multiple driven wheels 346 on the base 1 to avoid contamination of dairy products. At the same time, the sealing plate 343 is threadedly connected to the outer shell 2, and together with the sealing gasket, it achieves bottom sealing treatment of the outer shell 2.
[0031] In one embodiment of this utility model, such as Figure 2 and Figure 3 As shown, the coarse filter assembly 31 includes a first filter screen 311, a partition plate 312, a sealing ring 313, and a support cylinder 314.
[0032] The partition 312 is movably connected to the outer shell 2 via a sealing ring 313. The first filter screen 311 is disposed on the partition 312 and forms a filter chamber 3111 between the first filter screen 312 and the partition 312. The support cylinder 314 is disposed between the partition 312 and the sealing plate 343 and is located outside the stud 342.
[0033] It should be noted that the center of the partition 312 is recessed to support the first filter screen 311. At the same time, the sealing ring 313 is attached to the inner wall of the outer shell 2, so that the partition 312 has an isolation function. When the dairy product passes through the first filter screen 311, it enters the filter chamber 3111 and waits for the switch valve 322 to open and flow into the fine filter assembly 33.
[0034] In one embodiment of this utility model, such as Figure 2 and Figure 3 As shown, the connecting assembly 32 includes a connecting pipe 321, a switching valve 322, and a rotary joint 323.
[0035] The connecting pipe 321 is disposed on the partition 312 and is connected to the filter chamber 3111. The switching valve 322 is disposed on the connecting pipe 321. The rotary joint 323 is disposed on the connecting pipe 321 and is located below the switching valve 322.
[0036] It should be noted that the downward flow of dairy products is achieved through the rotary joint 323, and the centrifugal rotation of the fine filter assembly 33 is achieved. The switching valve 322 is driven by external power to achieve opening and closing control.
[0037] In one embodiment of this utility model, such as Figure 2 and Figure 3 As shown, the fine filtration assembly 33 includes a second filter screen 331, a connecting plate 332, and an insert plate 333.
[0038] The connecting plate 332 is mounted on the driven rod 345, the insert plate 333 is movably connected to the rotary joint 323, and the second filter screen 331 is disposed between the connecting plate 332 and the insert plate 333.
[0039] It should be noted that the second filter screen 331 proposed in the above embodiment is arranged in a cylindrical structure and the mesh density is less than that of the first filter screen 311. The upper and lower ends of the second filter screen 331 are respectively connected to the insert plate 333 and the connecting plate 332. The connecting plate 332 is fixedly installed on the driven rod 345 to realize the rotation of the second filter screen 331. At the same time, the insert plate 333 is tightly inserted and connected to the rotary joint 323, and is arranged in a detachable structure.
[0040] In summary, the impurity filtration device for dairy processing according to this utility model adopts a multi-stage filtration method combined with dynamic dispersion filtration to improve filtration accuracy, reduce clogging, improve filtration efficiency, maintain production continuity, and the device is detachable for easy maintenance and reduces the labor intensity of workers.
[0041] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0043] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An impurity filtration device for dairy product processing, characterized in that, Includes a base, outer casing, and filter media mechanism, among which, The outer shell is movably connected to the base, and the outer shell is provided with an inlet pipe and an outlet pipe; The filter media mechanism includes a coarse filter assembly, at least two connecting assemblies, at least two fine filter assemblies, and a first drive mechanism, wherein... The first drive mechanism is disposed on the base; At least two of the fine filtration components are disposed on the first drive mechanism; At least two of the fine filter components are disposed on the coarse filter component via at least two of the connecting components and are in contact with the housing.
2. The impurity filtration device for dairy product processing according to claim 1, characterized in that, The first driving mechanism includes a first driving device, a stud, a sealing plate, a driving wheel, multiple driven rods, and multiple driven wheels, wherein, The first driving device is mounted on the base; The sealing plate is disposed on the base and is movably connected to the outer shell; The stud is disposed at the output end of the first drive device, passes through the sealing plate along the axial direction of the first drive device, and extends into the interior of the outer casing; The drive wheel is mounted on the stud and is located between the sealing plate and the base; The plurality of driven wheels are rotatably connected to the base via the driven rod, and the plurality of driven wheels mesh with the driving wheel.
3. The impurity filtration device for dairy processing according to claim 2, characterized in that, The coarse filtration assembly includes a first filter screen, a partition, a sealing ring, and a support cylinder, wherein, The partition is movably connected to the outer shell via the sealing ring; The first filter screen is disposed on the partition plate, and a filter cavity is formed between the filter screen and the partition plate; The support cylinder is disposed between the partition plate and the sealing plate, and is located outside the stud.
4. The impurity filtration device for dairy processing according to claim 3, characterized in that, The connection assembly includes a connecting pipe, a switching valve, and a rotary joint, wherein, The connecting pipe is disposed on the partition and is connected to the filter cavity; The switching valve is installed on the connecting pipe; The rotary joint is disposed on the connecting pipe and located below the switching valve.
5. The impurity filtration device for dairy processing according to claim 4, characterized in that, The fine filtration assembly includes a second filter screen, a connecting plate, and an insert plate, wherein... The connecting plate is disposed on the driven rod; The insert plate is movably connected to the rotary joint; The second filter screen is disposed between the connecting plate and the insert plate.
6. The impurity filtration device for dairy processing according to claim 3, characterized in that, The stud is provided with helical blades, and the helical blades are located above the first filter screen.