A coupling guard for a chemical centrifugal pump
Patent Information
- Application Number
- CN202521972849.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0003]本实用新型的目的是提供一种用于化工离心泵的联轴器防护罩,解决现有联轴器罩存在的结构非封闭、旋转部件外露、刚性不足、承压能力差、拆卸维护困难及无法可视化监测等问题
全封闭防护与可视化监测:通过泵端上侧板、泵端下侧板,电机端上侧板、电机端下侧板与罩体的组合设计,实现四面全封闭结构,可适应与左右设备的小间隙安装环境,该结构不仅有效杜绝旋转部件外露风险,大幅提升现场设备运行安全性,还具备防水防尘功能,同时通过罩体观察孔实现旋转部件可视化监测,便于实时掌握设备运行状态,为设备安全运行提供双重保障。
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Figure CN224717896U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of safety protection for chemical machinery, and in particular to a coupling protective cover for chemical centrifugal pumps. Background Technology
[0002] Coupling covers are crucial safety components for chemical pumps and other equipment with coupling transmissions, and their performance directly impacts equipment operation safety and personnel safety. Currently, most coupling covers on the market are not fully enclosed, resulting in excessive radial clearance at the pump and motor ends, exposing rotating parts and posing a significant risk of mechanical injury and other accidents. Furthermore, existing coupling cover frames have simple structures, often directly welded to the machine base. This leads to insufficient overall rigidity and poor load-bearing capacity, causing instability such as shaking and damage during equipment operation. Disassembly and maintenance are also difficult, requiring substantial time and manpower. Additionally, the lack of visual monitoring design makes it difficult to monitor the coupling's operating status in real time, failing to meet the stringent requirements of the chemical industry for safe, efficient, and intelligent equipment operation. Therefore, developing a new type of fully enclosed coupling protection device to solve these technical challenges is of significant practical importance. Utility Model Content
[0003] The purpose of this utility model is to provide a coupling protective cover for chemical centrifugal pumps, which solves the problems of existing coupling covers such as non-enclosed structure, exposed rotating parts, insufficient rigidity, poor pressure bearing capacity, difficulty in disassembly and maintenance, and inability to be visually monitored.
[0004] To achieve the above objectives, this utility model provides the following solution: This utility model provides a coupling protective cover for a chemical centrifugal pump, comprising: The cover has a motor end lower side plate and a pump end lower side plate fixedly connected to it. A motor end upper side plate is fixedly connected to the motor end lower side plate, and a pump end upper side plate is fixedly connected to the pump end lower side plate. The motor end lower side plate and the pump end lower side plate are arranged opposite to each other. A top cover is rotatably connected to the cover. Four brackets are fixedly connected to the cover. The brackets are provided with adjustable feet. A first through hole is opened on the motor end lower side plate and the motor end upper side plate. A second through hole is opened on the pump end lower side plate and the pump end upper side plate. Several heat dissipation holes are opened on the cover.
[0005] Preferably, the upper cover and the cover are rotatably connected by a hinge, and the hinge is fixedly connected to the upper cover and the cover by rivets.
[0006] Preferably, the bracket has a mounting hole, the adjustable leg has an elongated hole, a bolt is inserted into the mounting hole and the elongated hole, and a nut is threaded onto the bolt.
[0007] Preferably, a connecting plate one is fixedly connected to the upper cover, and a connecting plate two is fixedly connected to the cover body. Both the connecting plate one and the connecting plate two have through holes, and a bolt two is inserted into the through hole. The bolt two is threaded with a nut two.
[0008] Preferably, a handle is fixedly connected to the upper cover.
[0009] The present invention discloses the following technical effects: Fully enclosed protection and visual monitoring: The combination design of the upper and lower side plates of the pump end, the upper and lower side plates of the motor end, and the cover achieves a four-sided fully enclosed structure, which can adapt to the installation environment with small gaps with the left and right equipment. This structure not only effectively eliminates the risk of exposed rotating parts and greatly improves the safety of on-site equipment operation, but also has waterproof and dustproof functions. At the same time, the observation holes of the cover enable visual monitoring of rotating parts, which facilitates real-time monitoring of equipment operation status and provides dual protection for safe equipment operation.
[0010] High rigidity and strong load-bearing capacity: The robust support of the bracket significantly enhances the overall structural rigidity, fully meeting the load-bearing requirements of relevant standards for coupling covers. Even under a certain range of external load impacts, it effectively prevents the protective device from contacting rotating parts, ensuring stable equipment operation and extending equipment service life.
[0011] Convenient maintenance design: The top cover and the housing are easily opened and closed using bolts and nuts, making operation simple and effortless. Routine maintenance tasks such as inspection and rotation can be easily performed without disassembling the protective device, greatly improving equipment maintenance efficiency and reducing downtime and repair costs.
[0012] Flexible installation and adjustment: The bracket adopts a connection method of bolts and adjustable feet, which can flexibly adjust the height and position of the device according to different installation environments and equipment requirements. This not only significantly improves the convenience of installation, but also optimizes the rationality of installation and enhances the versatility and adaptability of the device.
[0013] This utility model, with its innovative structural design and functional integration, successfully solves many problems existing in the coupling cover, such as non-enclosed structure, exposed rotating parts, insufficient rigidity, poor pressure bearing capacity, difficult disassembly, inconvenient equipment maintenance, and lack of visual monitoring. It provides a safer, more efficient, and reliable solution for the protection of chemical centrifugal pump couplings. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of the coupling protective cover for a chemical centrifugal pump according to this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the assembly application of this utility model; Among them, 1. Top cover; 2. Upper side plate of motor end; 3. Lower side plate of motor end; 4. Bracket; 5. Bolt; 6. Nut; 7. Support leg; 8. Cover; 9. Bolt; 10. Nut; 11. Handle; 12. Lower side plate of pump end; 13. Upper side plate of pump end; 14. Hinge; 15. Rivet. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] Reference Figure 1-3 This utility model provides a coupling protective cover for a chemical centrifugal pump, comprising: The cover 8 has a motor end lower side plate 33 and a pump end lower side plate 12 fixedly connected to it. The motor end lower side plate 3 has a motor end upper side plate 2 fixedly connected to it. The pump end lower side plate 12 has a pump end upper side plate 13 fixedly connected to it. The motor end lower side plate 3 and the pump end lower side plate 12 are arranged opposite to each other. The cover 8 is rotatably connected to the cover 8. The cover 8 has four brackets 4 fixedly connected to it. The brackets 4 are provided with adjustable feet 7. The motor end lower side plate 3 and the motor end upper side plate 2 are provided with a first through hole. The pump end lower side plate 12 and the pump end upper side plate 13 are provided with a second through hole. The cover 8 has several observation holes.
[0019] The lower side plate 3 of the motor end and the lower side plate 12 of the pump end are both welded and fixed to the cover 8 to form a surrounding plate assembly, realizing a three-sided closed and visually monitored structural frame. The upper side plate 2 of the motor end and the upper side plate 13 of the pump end are both welded and fixed to the upper cover 1 to form an upper cover assembly. The upper cover assembly is connected and fixed to the surrounding plate assembly through hinges 14 and rivets 15 to realize a four-sided fully enclosed structure. When subjected to pressure within a certain range, it will not shake or touch the rotating parts, thus realizing opening and closing.
[0020] The adjustable feet 7 on the bracket 4 can be adjusted in height.
[0021] The design is further optimized so that the upper cover 1 and the cover body 8 are rotatably connected by a hinge 14, and the hinge 14 is fixedly connected to the upper cover 1 and the cover body 8 by a rivet 15.
[0022] The design is further optimized by providing mounting holes on bracket 4 and elongated holes on adjustable legs 7. Bolts 5 are inserted into the mounting holes and elongated holes, and nuts 6 are threaded onto bolts 5.
[0023] When the position of the support leg 7 needs to be adjusted, loosen the nut 6, move the support leg 7 up and down, and keep the bolt 5 in the long hole. Then tighten the nut 6.
[0024] The scheme is further optimized. A connecting plate 1 is fixedly connected to the top cover 1, and a connecting plate 2 is fixedly connected to the cover 8. Both connecting plate 1 and connecting plate 2 have through holes, and bolt 2 9 is inserted into the through holes. Bolt 2 9 is threadedly connected to nut 2 10.
[0025] Tighten bolt 29 and nut 20 to lock the upper cover 1. When you need to open the upper cover 1, simply loosen nut 20.
[0026] The design was further optimized by adding a handle 11 to the top cover 1.
[0027] The handle 11 is also fixed to the top cover with rivets, making it easy to open the top cover 1 for inspection and maintenance.
[0028] like Figure 2 As shown, the second through hole φP on the upper side plate 13 and the lower side plate 12 of the pump end is determined according to the maximum application diameter of the pump end bearing component and the diameter of the pump end coupling, taking the larger value of the two, and leaving an assembly allowance to ensure that the distance between the coupling cover and the bearing component is minimized to the maximum extent without interference; the first through hole φM on the lower side plate 3 and the upper side plate 2 of the motor end is determined according to the diameter of the motor shaft shoulder and the diameter of the motor end coupling, taking the larger value of the two, and leaving an assembly allowance to ensure that the distance between the coupling cover and the motor is minimized to the maximum extent without interference. in, φP is the diameter of the pump end side plate; φM is the diameter of the motor end plate; φD is the diameter of the top cover.
[0029] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A coupling protective cover for a chemical centrifugal pump, characterized in that, include: The cover (8) has a motor end lower side plate (3) and a pump end lower side plate (12) fixedly connected to it. The motor end lower side plate (3) has a motor end upper side plate (2) fixedly connected to it. The pump end lower side plate (12) has a pump end upper side plate (13) fixedly connected to it. The motor end lower side plate (3) and the pump end lower side plate (12) are arranged opposite to each other. The cover (8) has an upper cover (1) rotatably connected to it. The cover (8) has four brackets (4) fixedly connected to it. The brackets (4) are provided with adjustable feet (7). The motor end lower side plate (3) and the motor end upper side plate (2) are provided with a first through hole. The pump end lower side plate (12) and the pump end upper side plate (13) are provided with a second through hole. The cover (8) has several heat dissipation holes.
2. A coupling protective cover for a chemical centrifugal pump according to claim 1, characterized in that: The top cover (1) and the cover (8) are rotatably connected by a hinge (14), and the hinge (14) is fixedly connected to the top cover (1) and the cover (8) by a rivet (15).
3. A coupling protective cover for a chemical centrifugal pump according to claim 1, characterized in that: The bracket (4) has an installation hole, the adjustable support (7) has an elongated hole, and a bolt (5) is inserted into the installation hole and the elongated hole. The bolt (5) is threaded with a nut (6).
4. A coupling protective cover for a chemical centrifugal pump according to claim 1, characterized in that: A connecting plate 1 is fixedly connected to the top cover (1), and a connecting plate 2 is fixedly connected to the cover (8). Both the connecting plate 1 and the connecting plate 2 have through holes, and a bolt 2 (9) is inserted into the through hole. The bolt 2 (9) is threadedly connected to a nut 2 (10).
5. A coupling protective cover for a chemical centrifugal pump according to claim 1, characterized in that: A handle (11) is fixedly connected to the top cover (1).