A flakeboard raw material vibrating sorting device
Patent Information
- Application Number
- CN202522218470.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-21
AI Technical Summary
目前行业内常用的刨花板原料分选设备,多采用单一筛分结构配合简单振动组件实现原料分离,筛分组件(如筛分板)在长期使用中极易因原料颗粒堵塞筛孔而失效,传统设备缺乏针对性的疏通机制,需人工定期拆卸清理,不仅增加了操作人员的劳动强度,还会因停机维护导致生产效率大幅下降,造成不必要的时间与成本损耗;此外,部分设备的筛分组件安装与更换流程复杂,当需要根据原料颗粒大小调整筛分规格时,拆装耗时久,难以适应多批次、多规格的生产需求
1、本实用新型通过斜筛分板在上下振动过程中会自然撞击疏通凸块,利用机械撞击力将筛孔内堵塞的原料震出,实时保持筛孔通畅;同时,伺服电机带动疏通凸块缓慢往复移动,对斜筛分板进行全面、无死角的疏通,彻底解决局部堵塞问题,将筛分板清理频率降低,减少停机维护时间。
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Figure CN224736728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of particleboard production, specifically to a particleboard raw material vibration sorting device. Background Technology
[0002] In the particleboard production and processing industry, the screening quality and efficiency of raw materials directly affect the physical properties and production costs of the final product. Currently, commonly used particleboard raw material sorting equipment in the industry mostly employs a single screening structure combined with simple vibration components to achieve raw material separation. These screening components (such as screening plates) are prone to failure due to raw material particles clogging the screen holes during long-term use. Traditional equipment lacks a targeted unclogging mechanism, requiring regular manual disassembly and cleaning, which not only increases the labor intensity of operators but also leads to a significant decrease in production efficiency due to downtime maintenance, resulting in unnecessary time and cost losses. Furthermore, the installation and replacement process of screening components in some equipment is complex. When it is necessary to adjust the screening specifications according to the size of the raw material particles, disassembly and assembly are time-consuming, making it difficult to adapt to the production needs of multiple batches and multiple specifications. Therefore, those skilled in the art provide a particleboard raw material vibration sorting device to solve the problems mentioned in the background art. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a vibratory sorting device for particleboard raw materials, including a sorting box. Several inclined frames are slidably connected inside the sorting box. T-shaped rods are symmetrically installed on the upper end of the inclined frames. An inclined screening plate is set on the upper end of the inclined frames. T-shaped through grooves are symmetrically opened on the lower end of the inclined screening plate. A vibration mechanism is set on the left end of the sorting box, and the vibration mechanism is fixedly connected to several inclined frames. A clearing mechanism is set on the lower side of the inclined frames. An active mechanism is set on the front end of the sorting box. An inclined opening for picking up and putting down is opened at the rear end of the sorting box corresponding to the position of the inclined screening plate.
[0004] Preferably, a discharge port is opened at the right end of the sorting box corresponding to the position of the inclined screening plate, and a discharge hopper is installed at the right end of the sorting box corresponding to the position of the discharge port.
[0005] Preferably, the inside of the pick-and-place oblique opening is provided with a blocking block, and a mating plate is installed at the rear end of several blocking blocks. Fastening bolts are symmetrically installed on the upper and lower parts of the mating plate, and a threaded groove is opened at the rear end of the sorting box corresponding to the position of the fastening bolt.
[0006] Preferably, the vibration mechanism includes several sluices and a vibration motor. The sluices are opened on the inner wall of the sorting box and the sluices correspond to the positions of the inclined frames. A vibration plate is slidably connected inside the sluices. Several fixed rods are slidably connected inside the vibration plate. Springs are symmetrically sleeved on the outer surface of the fixed rods.
[0007] Preferably, two adjacent vibrating plates are fixedly connected by a connecting rod, and the connecting rod is slidably connected to the inside of the sorting box. A sliding plate is installed at the upper end of the uppermost vibrating plate, and a vibrating motor is installed through the sliding plate through the sorting box.
[0008] Preferably, the unblocking mechanism includes a reciprocating screw and a reciprocating rod, one end of the reciprocating screw is rotatably connected to the inner wall of the sorting box, and the other end of the reciprocating screw passes through the sorting box to install a bevel gear.
[0009] Preferably, a reciprocating rod is fitted on the outer surface of the reciprocating screw, and a limiting rod is slidably connected inside the reciprocating rod and fixed inside the sorting box. Several unblocking protrusions are installed on the upper end of the reciprocating rod and are arranged in order from high to low.
[0010] Preferably, the active mechanism includes a rotating shaft and a servo motor. The rotating shaft is rotatably connected to the side of the sorting box, the servo motor is installed at the upper end of the rotating shaft, and several bevel gears are installed on the outer surface of the rotating shaft, and the bevel gears mesh with the first bevel gear.
[0011] The technical effects and advantages of this utility model are as follows: 1. This utility model utilizes the natural impact of the inclined screen plate against the unblocking protrusions during its up-and-down vibration to dislodge the material blocking the screen holes using mechanical impact force, thus keeping the screen holes clear in real time. At the same time, the servo motor drives the unblocking protrusions to move slowly back and forth, thoroughly unblocking the inclined screen plate without any dead angles, completely solving the problem of local blockage, reducing the frequency of screen plate cleaning, and reducing downtime maintenance time.
[0012] 2. This utility model uses a combination design of blocking block, mating plate and fastening bolts. The opening and closing of the pick-up and put-out inclined port can be completed by simply loosening / tightening the bolts, which facilitates the disassembly and replacement of the inclined screening plate. The entire disassembly and assembly process does not require professional tools, and the operation time is shortened compared with traditional equipment. The screening components can be quickly adjusted according to the particle size of different batches of raw materials, which greatly improves the adaptability of the equipment to diversified production needs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this application; Figure 2 This is a structural diagram of the active organization of this application; Figure 3 This is a schematic diagram of the sorting box in this application; Figure 4 This is a schematic diagram of the oblique frame of this application; Figure 5 This is a structural schematic diagram of the vibration mechanism of this application; Figure 6 This is a schematic diagram of the dredging mechanism in this application; In the picture: 1. Sorting box; 2. Feed pipe; 3. Discharge pipe; 4. Inclined frame; 5. T-shaped rod; 6. Inclined screening plate; 7. T-shaped through groove; 8. Discharge port; 9. Discharge hopper; 10. Vibration mechanism; 11. Slide groove; 12. Fixed rod; 13. Vibrating plate; 14. Spring; 15. Connecting rod; 16. Sliding plate; 17. Vibration motor; 18. Pick-up and drop-off slant; 19. Mating plate; 20. Blocking block; 21. Fastening bolt; 22. Threaded groove; 23. Unblocking mechanism; 24. Reciprocating screw; 25. Bevel gear one; 26. Reciprocating rod; 27. Limiting rod; 28. Unblocking protrusion; 29. Rotating shaft; 30. Servo motor; 31. Bevel gear two. Detailed Implementation
[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
[0015] like Figures 1-6As shown, this embodiment provides a vibratory sorting device for particleboard raw materials, including a sorting box 1. A feed pipe 2 is provided at the upper end of the sorting box 1, and a discharge pipe 3 is provided at the lower end. Several inclined frames 4 are slidably connected inside the sorting box 1. T-shaped rods 5 are symmetrically installed at the upper end of the inclined frames 4. An inclined screening plate 6 is provided at the upper end of the inclined frames 4, and T-shaped slots 7 are symmetrically opened at the lower end of the inclined screening plate 6. A gripping opening is provided at the rear end of the inclined screening plate 6. A discharge port 8 is opened at the right end of the sorting box 1 corresponding to the position of the inclined screening plate 6. A discharge hopper 9 is installed at the right end of the sorting box 1 corresponding to the position of the discharge port 8. A vibration mechanism 1 is provided at the left end of the sorting box 1. 0, and the vibration mechanism 10 is fixedly connected to several inclined frames 4. The vibration mechanism 10 includes several sliding grooves 11 and a vibration motor 17. Several sliding grooves 11 are opened on the inner wall of the sorting box 1, and the sliding grooves 11 correspond to the positions of the inclined frames 4. Vibration plates 13 are slidably connected inside the sliding grooves 11. Several fixed rods 12 are slidably connected inside the vibration plates 13. Springs 14 are symmetrically sleeved on the outer surface of the fixed rods 12. Two adjacent vibration plates 13 are fixedly connected by connecting rods 15, and the connecting rods 15 are slidably connected inside the sorting box 1. A sliding plate 16 is installed on the upper end of the uppermost vibration plate 13, and the sliding plate 16 is slidably connected to the uppermost vibration plate 13. A vibration motor 17 is installed through the sorting box 1. A clearing mechanism 23 is set on the lower side of the inclined frame 4. The clearing mechanism 23 includes a reciprocating screw 24 and a reciprocating rod 26. One end of the reciprocating screw 24 is rotatably connected to the inner wall of the sorting box 1, and the other end of the reciprocating screw 24 passes through the sorting box 1 and is fitted with a bevel gear 25. The outer surface of the reciprocating screw 24 is fitted with a matching reciprocating rod 26. A limiting rod 27 is slidably connected inside the reciprocating rod 26 and is fixed inside the sorting box 1. Several clearing protrusions 28 are installed on the upper end of the reciprocating rod 26, and the several clearing protrusions 28 are arranged in order from high to low. The front end of the sorting box 1 is set with The active mechanism includes a rotating shaft 29 and a servo motor 30. The rotating shaft 29 is rotatably connected to the side of the sorting box 1. The servo motor 30 is installed on the upper end of the rotating shaft 29. Several bevel gears 21 are installed on the outer surface of the rotating shaft 29, and the bevel gears 21 mesh with the bevel gears 1 25. A pick-and-place inclined opening 18 is opened at the rear end of the sorting box 1 corresponding to the position of the inclined screening plate 6. A blocking block 20 is set inside the pick-and-place inclined opening 18. A mating plate 19 is installed at the rear end of several blocking blocks 20. Fastening bolts 21 are symmetrically installed on the upper and lower parts of the mating plate 19. A threaded groove 22 is opened at the rear end of the sorting box 1 corresponding to the position of the fastening bolt 21.
[0016] The working principle of this utility model is as follows: the inclined screening plate 6 is installed on the upper end of the inclined frame 4 through the pick-up and put-out inclined opening 18, the T-shaped rod 5 is inserted into the T-shaped through groove 7, the blocking block 20 is installed in the pick-up and put-out inclined opening 18, and the fastening bolt 21 is screwed into the threaded groove 22 to fix the blocking block 20 in the pick-up and put-out inclined opening 18. The particleboard raw material is poured into the sorting box 1 through the feed pipe 2. The vibration motor 17 drives the upper vibration plate 13 to vibrate back and forth outside the fixed rod 12 through the sliding plate 16. At the same time, the connecting rod 15 drives the other vibration plates 13 to vibrate synchronously. The vibration amplitude is increased by the spring 14. The vibration plate 13 drives the inclined frame 4 to vibrate in the sorting box 1. The inclined frame 4 drives the inclined screening plate 6 to vibrate through the T-shaped rod 5 and the T-shaped through groove 7. The particleboard raw material is vibrated and screened by the vibration of the inclined screening plate 6. The screened particleboard raw material is discharged through the discharge port 8 and the discharge pipe 3. Meanwhile, as the inclined screen plate 6 vibrates up and down, the lower end of the inclined screen plate 6 will strike several unblocking protrusions 28. The unblocking protrusions 28 will shake out the raw materials that are blocked inside the inclined screen plate 6, thereby keeping the inclined screen plate 6 unobstructed and ensuring the screening efficiency of the inclined screen plate 6. At the same time, the servo motor 30 drives the bevel gear 21 to rotate through the rotating shaft 29. The bevel gear 21 meshes with the bevel gear 1 25 to drive the reciprocating screw 24 to rotate. The reciprocating screw 24 drives the reciprocating rod 26 to move slowly back and forth inside the sorting box 1. The reciprocating rod 26 drives the unblocking protrusions 28 to move slowly back and forth, thereby performing a comprehensive unblocking operation on the inclined screen plate 6.
[0017] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A chipboard raw material vibration sorting device comprising a sorting box (1), characterized in that, The sorting box (1) has several inclined frames (4) slidably connected inside. T-shaped rods (5) are symmetrically installed on the upper end of the inclined frames (4). Inclined screening plates (6) are set on the upper end of the inclined frames (4). T-shaped through slots (7) are symmetrically opened on the lower end of the inclined screening plates (6). A vibration mechanism (10) is set on the left end of the sorting box (1), and the vibration mechanism (10) is fixedly connected to several inclined frames (4). A clearing mechanism (23) is set on the lower side of the inclined frames (4). An active mechanism is set on the front end of the sorting box (1). A pick-up and put-out inclined opening (18) is opened at the rear end of the sorting box (1) corresponding to the position of the inclined screening plates (6).
2. The particleboard raw material vibration sorting device according to claim 1, characterized in that, The sorting box (1) has a discharge port (8) at the right end corresponding to the inclined screening plate (6), and a discharge hopper (9) is installed at the right end of the sorting box (1) corresponding to the discharge port (8).
3. The particleboard raw material vibration sorting device according to claim 1, characterized in that, The pick-and-place oblique opening (18) is equipped with a blocking block (20), and a mating plate (19) is installed at the rear end of several blocking blocks (20). Fastening bolts (21) are symmetrically installed on the upper and lower sides of the mating plate (19). A threaded groove (22) is opened at the rear end of the sorting box (1) corresponding to the position of the fastening bolt (21).
4. The particleboard raw material vibration sorting device according to claim 1, characterized in that, The vibration mechanism (10) includes several slides (11) and a vibration motor (17). Several slides (11) are opened on the inner wall of the sorting box (1), and the slides (11) correspond to the position of the inclined frame (4). The slides (11) are slidably connected to the vibration plate (13), and several fixed rods (12) are slidably connected inside the vibration plate (13). Springs (14) are symmetrically sleeved on the outer surface of the fixed rods (12).
5. The particleboard raw material vibration sorting device according to claim 4, characterized in that, The two adjacent vibration plates (13) are fixedly connected by a connecting rod (15), and the connecting rod (15) is slidably connected to the inside of the sorting box (1). A sliding plate (16) is installed on the upper end of the uppermost vibration plate (13), and a vibration motor (17) is installed through the sorting box (1).
6. The particleboard raw material vibration sorting device according to claim 1, characterized in that, The unblocking mechanism (23) includes a reciprocating screw (24) and a reciprocating rod (26). One end of the reciprocating screw (24) is rotatably connected to the inner wall of the sorting box (1), and the other end of the reciprocating screw (24) passes through the sorting box (1) to install a bevel gear (25).
7. A shavings board raw material vibration sorting device according to claim 6, characterized in that, The reciprocating screw (24) is fitted with a reciprocating rod (26) on its outer surface. The reciprocating rod (26) is slidably connected to a limiting rod (27) inside, and the limiting rod (27) is fixed inside the sorting box (1). Several unblocking protrusions (28) are installed on the upper end of the reciprocating rod (26), and the several unblocking protrusions (28) are arranged in order from high to low.
8. A shavings board raw material vibration sorting device according to claim 1, characterized in that, The active mechanism includes a rotating shaft (29) and a servo motor (30). The rotating shaft (29) is rotatably connected to the side of the sorting box (1). The servo motor (30) is installed on the upper end of the rotating shaft (29). Several bevel gears (31) are installed on the outer surface of the rotating shaft (29), and the bevel gears (31) mesh with the bevel gears (25).