An angle grinder integrated with a glue curing detection structure

Abstract

The utility model discloses an integrated glue solidification detection structure's angle grinder, including setting's machine base, install drive seat on the machine base, drive seat is symmetrically arranged, be connected with the angle seat through the movement structure on drive seat, the angle seat is distributed on the machine base upper end four corners, the clamping groove for placing photovoltaic board is seted up on the angle seat, the clamping groove is opposite to set up, install drive motor under drive seat, drive motor output end is connected with the rotating shaft, the rotating shaft is connected in the clamping groove inside through -penetrating, the rotating shaft outside is provided with the carousel. This integrated glue solidification detection structure's angle grinder, the angle seat is convenient for four corner positions of photovoltaic board to carry out positioning and polishing simultaneously, avoids the deviation or inclination of photovoltaic board in the processing, and the polishing of photovoltaic board corner is carried out through the rotary motion of carousel, and the whole structure is simple, reduces the problem that the maintenance cost increases due to the setting complex structure.

Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic panel processing, specifically to a grinding device that integrates an adhesive curing detection structure. Background Technology

[0002] In the production process of photovoltaic panels, edge grinding is a crucial step. However, existing grinding equipment has some obvious defects. The adjustment function of existing grinding devices is cumbersome and cannot easily adapt to the grinding needs of different types of photovoltaic panels, resulting in inflexible operation.

[0003] To overcome the above-mentioned defects, the prior art (Chinese patent with announcement number CN220260454U, announcement date December 29, 2023) provides a photovoltaic panel grinding device, which includes a frame, a positioning plate on the frame, the positioning plate for supporting framed photovoltaic panels, positioning components on all four sides of the positioning plate, grinding components at the four corners of the positioning plate, and a material clamping component connected above the frame for clamping the framed photovoltaic panel onto the positioning plate. The photovoltaic panel grinding device provided by this utility model can not only improve the grinding efficiency of photovoltaic panels, but also improve the stability of photovoltaic panels during grinding.

[0004] While existing technologies use clamping components to limit the position of photovoltaic panels, in practical applications, the design of the material clamping and grinding components is too complex, increasing the equipment failure rate and maintenance costs. Furthermore, the material clamping components need to be frequently adjusted to adapt to the size requirements of different photovoltaic panels, which directly affects the continuity and efficiency of the grinding process, ultimately impacting the quality and production efficiency of the photovoltaic panels.

[0005] To address the aforementioned issues, there is an urgent need for innovative design based on the existing angle grinding device with integrated adhesive curing detection structure. Therefore, we propose that the angle grinding device with integrated adhesive curing detection structure can effectively solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a grinding device with an integrated adhesive curing detection structure to solve the problem mentioned in the background art. Currently, the photovoltaic panels are limited by clamping components, but in practical applications, the design of the material clamping components and grinding components is too complex, which increases the failure rate and maintenance cost of the equipment. Furthermore, the material clamping components need to be frequently adjusted to adapt to the size requirements of different photovoltaic panels, which directly affects the continuity and efficiency of the grinding process, and ultimately affects the quality and production efficiency of the photovoltaic panels.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a grinding device integrating an adhesive curing detection structure, comprising a base, a drive seat mounted on the base, the drive seats being symmetrically arranged, a grinding seat connected to the drive seat via a movable structure, the grinding seats being distributed at the four corners of the upper end of the base, the grinding seats having slots for placing photovoltaic panels, the slots being opposite to each other, a drive motor mounted under the drive seat, the output end of the drive motor being connected to a rotating shaft, the rotating shaft being connected through the slots, and a turntable being provided on the outside of the rotating shaft.

[0008] Preferably, a detection component is installed on the base, the detection component including a movable seat mounted on the base, the movable seats being symmetrically arranged.

[0009] Preferably, a movable block is connected to the movable base via a movable structure, a telescopic cylinder is installed on the movable block, and a curing detector is provided below the telescopic cylinder.

[0010] Preferably, the drive seat is provided with a conveying assembly, the conveying assembly including a sinking groove opened inside the drive seat, and the sinking groove having a through hole inside.

[0011] Preferably, a receiving bucket is connected to the sinking trough, the receiving bucket is located inside the drive seat, and the receiving bucket is connected to the through hole.

[0012] Preferably, the bottom of the receiving hopper is connected to a conveying cylinder via a first pipe, and a driving component is installed inside the conveying cylinder.

[0013] Preferably, the drive assembly includes a piston installed inside the conveying cylinder, the piston extending through to the outside of the conveying cylinder, and a movable plate connected to the end of the piston.

[0014] Preferably, a crankshaft is provided on the side end of the movable plate, the crankshaft is mounted on a rotating shaft, and a second pipe is connected to the output end of the conveying cylinder. Both the second pipe and the first pipe are equipped with one-way valves.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the grinding device with integrated glue curing detection structure allows for simultaneous positioning and grinding of the four corners of the photovoltaic panel, preventing the photovoltaic panel from shifting or tilting during processing. The grinding is achieved through the rotation of the turntable, resulting in a simple overall structure that reduces the increased maintenance costs caused by complex structures. The specific details are as follows: The drive unit is symmetrically fixed to the base, providing a precise moving reference for the grinding base; the grinding base is distributed at the four corners of the upper part of the base, with corresponding slots. The position of the grinding base can be flexibly adjusted in conjunction with the moving structure. The whole structure is easy to quickly adapt to photovoltaic panels of different sizes, breaking the limitation of a single specification. The overall structure is simple and reduces maintenance costs.

[0016] The drive motor provides stable and continuous power, ensuring that the rotation speed of the rotating shaft and the turntable is uniform. The turntable rotation grinding can reduce the problems of burrs and unevenness on the edges and corners of the photovoltaic panels, improving the processing quality. The retaining groove continuously limits the position throughout the entire grinding process, reducing scrap caused by displacement or depth deviation, and improving the pass rate of photovoltaic panel processing.

[0017] The movable structure of the mobile base allows for flexible adjustment of the position of the curing detector, ensuring precise alignment with the glue detection area. The telescopic cylinder can precisely control the distance between the detector and the glue surface, ensuring the accuracy of the detection data. The curing detector uses optical detection principles to quickly determine the curing status of the glue, reducing rework costs. The waste generated from the grinding can fall naturally into the sinking trough of the drive seat. The inclined design of the sinking trough uses gravity to make the waste slide into the through hole automatically. The whole process does not require additional power, reducing energy consumption. The funnel-shaped receiving hopper can collect and disperse the waste, which is convenient for subsequent transportation.

[0018] The rotating shaft drives the crankshaft to rotate, and the reciprocating motion of the piston in the conveying cylinder can realize the automatic suction and discharge of waste without the need for additional power. The whole process does not require manual cleaning, reducing the intensity of manual labor, and at the same time avoiding equipment failure caused by waste accumulation, ensuring continuous and stable operation of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle; Figure 3 This is a schematic diagram of the grinding angle seat structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the grinding angle holder of this utility model; Figure 5 This is a schematic diagram of the output structure of the drive motor of this utility model; Figure 6 This is a cross-sectional view of the grinding angle holder of this utility model; Figure 7 This is a schematic diagram of the connection structure between the first pipe and the receiving bucket of this utility model; Figure 8 This is a cross-sectional structural diagram of the conveyor cylinder of this utility model.

[0020] In the diagram: 1. Base; 2. Drive base; 3. Grinding base; 4. Snap-fit ​​groove; 5. Drive motor; 6. Rotating shaft; 7. Turntable; 8. Moving base; 9. Moving block; 10. Telescopic cylinder; 11. Curing detector; 12. Sinking tank; 13. Through hole; 14. Receiving hopper; 15. First pipe; 16. Conveying cylinder; 17. Piston; 18. Crankshaft; 19. Moving plate; 20. Second pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: In this example, the position of the grinding bracket 3 is flexibly adjusted according to the different sizes of photovoltaic panels, improving the adaptability of the device to photovoltaic panels of different specifications and expanding the applicability of the device, such as... Figure 1 , Figure 3 and Figure 4The technical solution shown includes a base 1, on which drive seats 2 are mounted symmetrically. Grinding seats 3 are connected to the drive seats 2 via a movable structure. The grinding seats 3 are distributed at the four upper corners of the base 1. Each grinding seat 3 has a locking groove 4 for placing photovoltaic panels, with the grooves 4 facing each other. A drive motor 5 is mounted under the drive seats 2, and the output end of the drive motor 5 is connected to a rotating shaft 6. The rotating shaft 6 passes through the locking groove 4, and a turntable 7 is provided on the outside of the rotating shaft 6. The base 1 serves as the overall support foundation, providing stability for all subsequent functional components. A stable and robust installation platform effectively ensures the overall operational stability and service life of the equipment. The drive base 2 is symmetrically fixed on the base 1, providing a reference for the installation and movement of the grinding base 3. The photovoltaic panel is placed on the surface of the base 1. Since the grinding base 3 is distributed at the four corners of the upper part of the base 1, its locking grooves 4 are arranged opposite each other. The four-corner distribution and opposite opening structure can simultaneously position and grind the photovoltaic panel from the four corners, preventing the photovoltaic panel from shifting or tilting during processing and ensuring the positioning accuracy of the photovoltaic panel. The moving structure drives the grinding base 3 to move, so that the photovoltaic panel is locked in place. The internal stability limit of slot 4 allows for flexible adjustment of the grinding seat 3 according to different sizes of photovoltaic panels, improving the device's adaptability to photovoltaic panels of different specifications and expanding its application range. Starting the drive motor 5 causes the rotating shaft 6 to rotate. The drive motor 5 provides stable and continuous power, ensuring uniform rotation speed of the rotating shaft 6. As the rotating shaft 6 rotates, the outer turntable 7 rotates synchronously. The rotation of the turntable 7 grinds the edges of the photovoltaic panels, reducing burrs or unevenness and improving the processing quality of the photovoltaic panel edges. Overall structure... The design is simple, reducing the increased maintenance costs caused by complex structures. In this case, the moving structure on the drive seat 2 drives the grinding seat 3 to move towards the photovoltaic panel. The moving distance of the grinding seat 3 can be precisely controlled by the moving structure, so as to achieve precise control of the grinding depth of the photovoltaic panel and meet the requirements of different grinding depths. At this time, the locking groove 4 always limits the photovoltaic panel to prevent the photovoltaic panel from shifting during grinding, ensuring that the grinding dimensions of the four corners are consistent. The continuous limiting can ensure that the position of the photovoltaic panel remains unchanged throughout the grinding process, further improving the dimensional accuracy of the four corners and reducing the scrap rate caused by displacement.

[0023] Example 2: In this example, the curing detector 11 can use optical detection principles to determine the degree of adhesive curing. Optical detection methods are characterized by non-contact, fast detection speed, and high accuracy, and can quickly and accurately determine the curing state of the adhesive, avoiding damage to the adhesive surface caused by traditional contact detection. Specifically, as follows... Figure 1 and Figure 2As shown, a detection assembly is installed on the base 1. The detection assembly includes a movable base 8 mounted on the base 1, with the movable base 8 arranged symmetrically. A movable block 9 is connected to the movable base 8 via a movable structure. A telescopic cylinder 10 is mounted on the movable block 9, and a curing detector 11 is located below the telescopic cylinder 10. After the photovoltaic panel corners are ground, the curing status of the adhesive at the corners needs to be detected. The movable structure on the movable base 8 drives the movable block 9 to move, causing the telescopic cylinder 10 and the curing detector 11 to move directly above the location of the adhesive at the corners of the photovoltaic panel. The movable structure can flexibly adjust the position of the curing detector 11 to ensure accurate alignment with the adhesive detection area at the corners of the photovoltaic panel, avoiding detection errors caused by positional deviations. The telescopic cylinder 10 is activated, causing it to move the curing detector 11 closer to the adhesive surface. The telescopic cylinder 10 can precisely control the distance between the curing detector 11 and the adhesive surface, ensuring that the detection distance meets the detection requirements and improving the accuracy of the detection data. The curing detector 11 can use optical detection principle to determine the degree of adhesive curing. Optical detection method has the characteristics of non-contact, fast detection speed and high accuracy. It can quickly and accurately determine the curing state of the adhesive, avoiding damage to the adhesive surface caused by traditional contact detection, while improving detection efficiency. The curing detector 11 collects the curing parameters of the adhesive. If the detection result meets the standard, it enters the next step of the conveying process. If the detection is unqualified, the device triggers an alarm to prompt manual intervention. The real-time detection and alarm function can promptly screen out products with unqualified adhesive curing, prevent unqualified products from flowing into subsequent stages, ensure the overall quality of photovoltaic panels, and reduce subsequent rework costs. Example 3: In this example, waste is transported to an external waste collection box via the second pipe 20, achieving automated collection and transportation of waste. This eliminates the need for manual waste cleaning, reduces labor intensity, and improves the automation level of the device. Specifically, as follows... Figures 3-8As shown, a conveying assembly is provided inside the drive base 2. The conveying assembly includes a sinkhole 12 inside the drive base 2, with a through hole 13 inside the sinkhole 12. A receiving hopper 14 is connected to the bottom of the sinkhole 12. The receiving hopper 14 is located inside the drive base 2 and communicates with the through hole 13. The bottom of the receiving hopper 14 is connected to a conveying cylinder 16 through a first pipe 15. A drive assembly is provided inside the conveying cylinder 16. The drive assembly includes a piston 17 installed inside the conveying cylinder 16. The piston 17 extends through to the outside of the conveying cylinder 16. A moving plate 19 is connected to the end of the piston 17. A crankshaft 18 is provided on the side of the moving plate 19. The crankshaft 18 is mounted on a rotating shaft 6. A second... One-way valves are installed on pipes 20, 20 (second pipe), and 15 (first pipe). Waste generated during the grinding process naturally falls into the sinkhole 12 inside the drive seat 2. The sinkhole 12 provides initial collection of the waste, reducing contamination and damage to other components. The waste slides down the inclined surface of the sinkhole 12 into the through-hole 13. The inclined surface design utilizes gravity to automatically slide the waste into the through-hole 13, eliminating the need for additional power to move the waste and reducing energy consumption. The waste then falls through the through-hole 13 into the receiving hopper 14 below. The receiving hopper 14 is funnel-shaped, ensuring waste concentration. The funnel-shaped structure gathers dispersed waste together. When the rotating shaft 6 rotates, the crankshaft 18 on its outer side rotates synchronously. Since the crankshaft 18 is... The eccentric structure is fixedly connected to the rotating shaft 6. The rotational power of the rotating shaft 6 drives the crankshaft 18 to rotate, eliminating the need for an additional power unit for the crankshaft 18. This achieves power reuse, reducing manufacturing costs and energy consumption. The crankshaft 18 drives the moving plate 19 in reciprocating linear motion. The eccentric structure stably converts the rotational motion of the crankshaft 18 into the reciprocating linear motion of the moving plate 19, providing stable power for the movement of the piston 17. The moving plate 19 drives the piston 17 to reciprocate inside the conveying cylinder 16. The reciprocating motion of the piston 17 creates a stable pressure difference within the conveying cylinder 16, providing power for the intake and discharge of waste material. The conveying cylinder 16, through the first pipe 15, receives the waste material from the receiving hopper 14. The waste is drawn in and then pressed into the second pipe 20 through the conveying cylinder 16, and then transported to the waste collection box outside the device through the second pipe 20, realizing the automated collection and transportation of waste. It eliminates the need for manual cleaning of waste, reduces the intensity of manual labor, improves the automation level of the device, and avoids the accumulation of waste inside the device, which affects the normal operation of the device. As the crankshaft 18 continues to rotate, the piston 17 reciprocates, realizing the continuous collection and transportation of waste, ensuring the continuous and stable operation of the device. After all processes are completed, the drive motor 5 stops, and all components are reset, waiting for the next processing cycle, which extends the service life of the components. The contents not described in detail in this specification are the prior art known to those skilled in the art.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A grinding device for integrating an adhesive curing detection structure, comprising a base (1), characterized in that, A drive seat (2) is installed on the base (1). The drive seats (2) are symmetrically arranged. A grinding seat (3) is connected to the drive seat (2) through a moving structure. The grinding seats (3) are distributed at the four corners of the upper end of the base (1). A snap-fit ​​groove (4) for placing photovoltaic panels is opened on the grinding seat (3). The snap-fit ​​groove (4) is opened opposite to each other. A drive motor (5) is installed under the drive seat (2). A rotating shaft (6) is connected to the output end of the drive motor (5). The rotating shaft (6) is connected through the snap-fit ​​groove (4). A turntable (7) is provided on the outside of the rotating shaft (6).

2. The grinding device for an integrated adhesive curing detection structure according to claim 1, characterized in that: A detection component is installed on the base (1), and the detection component includes a movable seat (8) installed on the base (1), and the movable seat (8) is symmetrically arranged.

3. The grinding device for an integrated adhesive curing detection structure according to claim 2, characterized in that: A movable block (9) is connected to the movable base (8) via a movable structure. A telescopic cylinder (10) is installed on the movable block (9). A curing detector (11) is provided under the telescopic cylinder (10).

4. The beveler device integrated with glue-curing detection structure according to claim 1, wherein: The drive seat (2) is provided with a conveying component, which includes a sinking groove (12) opened inside the drive seat (2), and a through hole (13) is opened inside the sinking groove (12).

5. The beveler device integrated with glue-curing detection structure according to claim 4, wherein: The sinking trough (12) is connected to a receiving hopper (14), which is located inside the drive seat (2) and is connected to the through hole (13).

6. The beveler device integrated with glue-curing detection structure according to claim 5, wherein: The bottom of the receiving bucket (14) is connected to a conveying cylinder (16) through a first pipe (15), and a driving component is provided inside the conveying cylinder (16).

7. The beveler device integrated with glue-curing detection structure according to claim 6, wherein: The drive assembly includes a piston (17) installed inside the conveying cylinder (16), the piston (17) extending through to the outside of the conveying cylinder (16), and a movable plate (19) connected to the end of the piston (17).

8. The grinding device for an integrated adhesive curing detection structure according to claim 7, characterized in that: The movable plate (19) is provided with a crankshaft (18) on its side. The crankshaft (18) is mounted on the rotating shaft (6). The output end of the conveying cylinder (16) is connected to a second pipe (20). Both the second pipe (20) and the first pipe (15) are provided with one-way valves.

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