A yarn binding machine for optical cable processing
Patent Information
- Application Number
- CN202522207880.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]本实用新型的目的在于提供一种光缆加工用扎纱机,通过清洁辊,解决了不便于在对光缆进行扎纱工序之前根据不同尺寸的光缆进行清洁,导致光缆在后续扎纱的过程中可能会连带其他异物如灰尘等杂质一并扎纱使加工品质不佳的情况出现的问题
1、本实用新型通过设置了清洁辊,可以先将若干个光缆穿过理线辊与清洁辊之间,再穿过束线座的孔洞与齿盘内,再将卷筒表面的纱线缠绕一部分在光缆上直接进行拉动,再启动第二电机,若干个光缆在拉动的过程中会被理线辊逐根理开,同时清洁辊会接触光缆以进行清洁,达到了可以在对光缆进行扎纱工序之前根据不同尺寸的光缆通过清洁,防止光缆在后续扎纱的过程中会连带其他异物如灰尘等杂质一并扎纱导致加工品质不佳的情况出现,减少人工成本的同时省时省力的作用。
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Figure CN224740621U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of optical cable processing technology, and in particular relates to a yarn binding machine for optical cable processing. Background Technology
[0002] Optical cables are manufactured to meet optical, mechanical, or environmental performance specifications. They are communication cable assemblies that use one or more optical fibers placed in a sheath as the transmission medium and can be used individually or in groups. In the cabling process of optical cables, yarn is usually wrapped around the outer layer of the cable core, and the yarn usually extends forward in a spiral shape. Existing equipment has limitations in cleaning optical cables of different sizes before the tying process, which can lead to poor processing quality due to the possibility of foreign objects or impurities such as dust being tied together during the subsequent tying process. Therefore, we propose a tying machine for optical cable processing. Utility Model Content
[0003] The purpose of this utility model is to provide a yarn binding machine for optical cable processing. By using a cleaning roller, it solves the problem that it is not convenient to clean optical cables of different sizes before the yarn binding process, which may cause other foreign objects such as dust and other impurities to be bound together with the optical cables in the subsequent yarn binding process, resulting in poor processing quality.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a yarn binding machine for optical cable processing, including a base, a plurality of support legs are fixedly connected to the bottom outer wall of the base, and a cleaning mechanism is provided on the top outer wall of the base, the cleaning mechanism including a cleaning seat; The bottom outer wall of the cleaning seat is fixedly connected to the top outer wall of the base. A filament roller is rotatably connected to the inner wall of the cleaning seat. Several lifting grooves are provided on the inner wall of the cleaning seat. Lifting blocks are slidably connected to the inner walls of the lifting grooves. A coupling rod is rotatably connected to the outer wall of the lifting block. A second coupling rod is rotatably connected to the outer wall of the second coupling rod away from the lifting block. A transmission rod is fixedly connected to the outer wall of the second coupling rod away from the coupling rod. Several shaft seats are rotatably connected to the outer wall of the transmission rod. The top outer walls of the several shaft seats are fixedly connected to the bottom outer wall of the base. A gear is fixedly connected to the outer wall of the transmission rod. A first motor is fixedly connected to the bottom outer wall of the base. A second transmission rod is fixedly connected to the bottom output shaft of the first motor via a coupling. A second gear is fixedly connected to the outer wall of the second transmission rod away from the first motor. The outer walls of the second gear mesh with the outer walls of the gear. A cleaning roller is rotatably connected to the outer wall of the lifting block.
[0005] Furthermore, the top outer wall of the base is provided with a yarn binding mechanism, the yarn binding mechanism includes a yarn bundle seat, the bottom outer wall of the yarn bundle seat is fixedly connected to the top outer wall of the base, and the top outer wall of the base is fixedly connected with the yarn binding seat.
[0006] Furthermore, a fixing ring is fixedly connected to the outer wall of the yarn binding seat, and a second motor is fixedly connected to the outer wall of the yarn binding seat. The bottom output shaft of the second motor is fixedly connected to a transmission rod three via a coupling.
[0007] Furthermore, a gear three is fixedly connected to the outer wall of the end of the transmission rod three away from the second motor, and a plurality of transmission wheels are rotatably connected to the outer wall of the fixed ring, and a gear disc is slidably connected to the outer wall of the plurality of transmission wheels.
[0008] Furthermore, the outer wall of the gear disc meshes with the outer wall of the gear three, a fixed plate is fixedly connected to the outer wall of the gear disc, and a rotating block is rotatably connected to the outer wall of the fixed plate.
[0009] Furthermore, a threaded rod is rotatably connected to the outer wall of the fixing plate, and a knob is fixedly connected to the outer wall of the threaded rod at the end away from the fixing plate.
[0010] Furthermore, a clamping plate is connected to the outer wall of the threaded rod, and a rotating block two is rotatably connected to the inner wall of the clamping plate.
[0011] Furthermore, a slide rail is fixedly connected to the outer wall of the fixed plate, the inner wall of the slide rail is slidably connected to the outer wall of the clamping plate, and a roller is slidably connected to the outer wall of the rotating block and the outer wall of the second rotating block.
[0012] This utility model has the following beneficial effects: 1. This utility model, by incorporating a cleaning roller, allows several optical cables to be passed between the cable management roller and the cleaning roller, then through the holes in the cable bundle holder and the toothed disc. A portion of the yarn on the surface of the spool is then wound onto the optical cable and pulled directly. The second motor is then activated, and during this pulling process, the cable management roller separates the optical cables one by one. Simultaneously, the cleaning roller contacts the optical cables for cleaning. This achieves the goal of cleaning optical cables of different sizes before the binding process, preventing the cables from carrying other foreign objects such as dust and other impurities during subsequent binding, thus reducing labor costs and saving time and effort.
[0013] 2. This utility model incorporates a gear disc. After the optical cable is cleaned, it is bundled through the holes in the cable holder. As it passes through the gear disc, the second motor drives the transmission rod three to rotate, which in turn drives the gear three to rotate. The gear three then drives the gear disc to rotate, which in turn drives the fixing plate to rotate around the optical cable. The fixing plate then drives the rotating block to rotate, and the rotating block drives the drum to rotate around the optical cable, simultaneously winding the yarn around the surface of the optical cable. If a different size drum needs to be replaced, simply turn the knob counterclockwise. The knob drives the threaded rod to rotate, which in turn moves the clamping plate. This allows for the gradual and comprehensive winding and bundling of the optical cable, and enables quick and convenient replacement of different drums for the bundling process.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cleaning mechanism of this utility model; Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the yarn-tying mechanism of this utility model; Figure 5 This utility model Figure 4 Enlarged view of B in the middle.
[0017] The attached diagram lists the components represented by each number as follows: 1. Base; 101. Support leg; 2. Cleaning mechanism; 201. Cleaning seat; 202. Thread guide roller; 203. Lifting groove; 204. Lifting block; 205. Coupling rod; 206. Coupling rod two; 207. Transmission rod; 208. Shaft seat; 209. Gear; 210. First motor; 211. Transmission rod two; 212. Gear two; 213. Cleaning roller; 3. Yarn binding mechanism; 301. Thread binding seat; 302. Yarn binding seat; 303. Fixing ring; 304. Second motor; 305. Transmission rod three; 306. Gear three; 307. Transmission wheel; 308. Gear plate; 309. Fixing plate; 310. Rotating block; 311. Threaded rod; 312. Knob; 313. Clamping plate; 314. Rotating block two; 315. Slide rail; 316. Roller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-5 As shown, this utility model is a yarn binding machine for optical cable processing, including a base 1. Several support legs 101 are fixedly connected to the bottom outer wall of the base 1. A cleaning mechanism 2 is provided on the top outer wall of the base 1. The several support legs 101 mainly play the role of fixing and supporting the base 1. The base 1 can only be fixed in the position on the top of the several support legs 101. The base 1 cannot be moved independently. The cleaning mechanism 2 includes a cleaning seat 201. The bottom outer wall of the cleaning seat 201 is fixedly connected to the top outer wall of the base 1. A cable management roller 202 is rotatably connected to the inner wall of the cleaning seat 201. Several lifting grooves 203 are provided on the inner wall of the cleaning seat 201. The cleaning seat 201 mainly serves to limit the rotation of the cable management roller 202, allowing it to rotate only in a fixed position within the cleaning seat 201. Lifting blocks 204 are slidably connected to the inner walls of each of the lifting grooves 203. The outer walls of the lifting blocks 204 are rotatably connected to... A coupling 205 is connected to the outer wall of the end of the coupling 205 away from the lifting block 204, and a second coupling 206 is rotatably connected to it. The lifting groove 203 mainly serves to slide and limit the lifting block 204, allowing the lifting block 204 to slide at a fixed angle within the lifting groove 203. A transmission rod 207 is fixedly connected to the outer wall of the end of the second coupling 206 away from the coupling 205, and several bearing seats 208 are rotatably connected to the outer wall of the transmission rod 207. The outer wall of the unit is fixedly connected to the bottom outer wall of the base 1. A gear 209 is fixedly connected to the outer wall of the transmission rod 207. The gear 209 mainly transmits kinetic energy to the transmission rod 207. When the gear 209 rotates, it drives the transmission rod 207 to rotate simultaneously. A first motor 210 is fixedly connected to the bottom outer wall of the base 1. The bottom output shaft of the first motor 210 is fixedly connected to a second transmission rod 211 through a coupling. The first motor 210 mainly provides kinetic energy to the second transmission rod 211. When the first motor 210 starts, it drives the second transmission rod 211 to rotate simultaneously. A gear 212 is fixedly connected to the outer wall of the end of the second transmission rod 211 away from the first motor 210. The outer wall of the second gear 212 meshes with the outer wall of the gear 209. When the second transmission rod 211 rotates, it drives the second gear 212 to rotate simultaneously. When the second gear 212 rotates, it drives the 2090 to rotate simultaneously. A cleaning roller 213 is rotatably connected to the outer wall of the lifting block 204.
[0020] A yarn-tying mechanism 3 is provided on the top outer wall of the base 1. The yarn-tying mechanism 3 includes a yarn-binding seat 301, the bottom outer wall of which is fixedly connected to the top outer wall of the base 1. A yarn-tying seat 302 is fixedly connected to the top outer wall of the base 1. The base 1 mainly serves to fix and limit the yarn-tying seat 302, ensuring that the yarn-tying seat 302 can only be in the fixed position on the base 1 and cannot move independently. A fixing ring 303 is fixedly connected to the outer wall of the yarn-tying seat 302, and a second motor 304 is fixedly connected to the outer wall of the yarn-tying seat 302. The bottom output shaft of the second motor 304 is fixedly connected to a transmission rod 305 via a coupling. The second motor 304 mainly... The second motor 304, which provides kinetic energy, drives the transmission rod 305 to rotate simultaneously when it starts. A gear 306 is fixedly connected to the outer wall of the end of the transmission rod 305 away from the second motor 304. Several transmission wheels 307 are rotatably connected to the outer wall of the fixed ring 303. A gear 308 is slidably connected to the outer wall of the several transmission wheels 307. The fixed ring 303 mainly serves to limit the rotation of the several transmission wheels 307. The several transmission wheels 307 can only rotate in the fixed position on the fixed ring 303. The several transmission wheels 307 also limit the rotation of the gear 308. The gear 308 can only rotate between the several transmission wheels 307.
[0021] The outer wall of the gear disc 308 meshes with the outer wall of the gear 306. A fixing plate 309 is fixedly connected to the outer wall of the gear disc 308. A rotating block 310 is rotatably connected to the outer wall of the fixing plate 309. The gear disc 308 mainly serves to fix and limit the fixing plate 309. When the gear disc 308 rotates, it will drive the fixing plate 309 to rotate around it. A threaded rod 311 is rotatably connected to the outer wall of the fixing plate 309. A knob 312 is fixedly connected to the outer wall of the threaded rod 311 away from the fixing plate 309. A clamping plate 313 is drivenly connected to the outer wall of the threaded rod 311. The shape can increase the friction between the user and the hand. When the user holds the knob 312 and turns it, it will drive the threaded rod 311 to rotate as well. The inner wall of the clamping plate 313 is rotatably connected to the rotating block 314. The outer wall of the fixed plate 309 is fixedly connected to the slide rail 315. The inner wall of the slide rail 315 is slidably connected to the outer wall of the clamping plate 313. The outer wall of the rotating block 310 is slidably connected to the outer wall of the rotating block 314 to the drum 316. The slide rail 315 mainly plays the role of sliding limit on the clamping plate 313. The clamping plate 313 can only slide within a fixed range at a fixed angle.
[0022] One specific application of this embodiment is: When the equipment is needed, several optical cables can be passed between the cable management roller 202 and the cleaning roller 213, then through the holes in the cable holder 301 and the gear disc 308. A portion of the yarn on the surface of the spool 316 is then wound onto the optical cable and pulled directly. The second motor 304 is then started. During the pulling process, the cable management roller 202 will separate the optical cables one by one, while the cleaning roller 213 will contact the optical cables for cleaning. The distance between the cleaning roller 213 and the cable management roller 202 can be adjusted according to the size of the optical cable. The first motor 210 is then started, which drives the transmission rod 211 to rotate. The transmission rod 211 drives the gear 212 to rotate, which in turn drives the gear 209 to rotate. The gear 209 drives the transmission rod 207 to rotate, which in turn drives several coupling rods 206 to rotate. The coupling rods 206 then drive the coupling rod 205 to move, which in turn drives the lifting block 20. 4. As the lifting block 204 rises, it drives the cleaning roller 213 to move. Once the cleaning roller 213 is moved to the appropriate position, the first motor 210 can be turned off. After the optical cable is cleaned, it will be bundled through the holes in the cable holder 301. When it passes through the gear plate 308, the second motor 304 drives the transmission rod 305 to rotate. The transmission rod 305 drives the gear 306 to rotate. The gear 306 drives the gear plate 308 to rotate. The gear plate 308 drives the fixing plate 309 to rotate around the optical cable, fixing it in place. Plate 309 drives rotating block 310 to rotate, and rotating block 310 drives drum 316 to rotate around optical cable, while winding yarn around the surface of optical cable one loop at a time. If it is necessary to replace drum 316 of different size, simply turn knob 312 counterclockwise. Knob 312 drives threaded rod 311 to rotate, and threaded rod 311 drives clamping plate 313 to move. Once there is enough distance between clamping plate 313 and fixed plate 309, drum 316 can be directly pulled out from rotating block 310 for replacement.
[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fiber optic cable processing yarn binding machine, comprising a base (1), characterized in that: The bottom outer wall of the base (1) is fixedly connected with a number of support legs (101), and the top outer wall of the base (1) is provided with a cleaning mechanism (2), which includes a cleaning seat (201). The bottom outer wall of the cleaning seat (201) is fixedly connected to the top outer wall of the base (1). A filament roller (202) is rotatably connected to the inner wall of the cleaning seat (201). Several lifting grooves (203) are provided on the inner wall of the cleaning seat (201). Lifting blocks (204) are slidably connected to the inner walls of the several lifting grooves (203). A coupling rod (205) is rotatably connected to the outer wall of the lifting block (204). A second coupling rod (206) is rotatably connected to the outer wall of the end of the coupling rod (205) away from the lifting block (204). A transmission rod (207) is fixedly connected to the outer wall of the end of the second coupling rod (206) away from the coupling rod (205). The outer wall is rotatably connected to several bearing seats (208), the top outer wall of several bearing seats (208) is fixedly connected to the bottom outer wall of the base (1), the outer wall of the transmission rod (207) is fixedly connected to a gear (209), the bottom outer wall of the base (1) is fixedly connected to a first motor (210), the bottom output shaft of the first motor (210) is fixedly connected to a second transmission rod (211) through a coupling, the outer wall of the second transmission rod (211) away from the first motor (210) is fixedly connected to a second gear (212), the outer wall of the second gear (212) meshes with the outer wall of the gear (209), and the outer wall of the lifting block (204) is rotatably connected to a cleaning roller (213).
2. The fiber optic cable processing yarn binding machine according to claim 1, characterized in that, The top outer wall of the base (1) is provided with a yarn binding mechanism (3), the yarn binding mechanism (3) includes a yarn bundle seat (301), the bottom outer wall of the yarn bundle seat (301) is fixedly connected to the top outer wall of the base (1), and the top outer wall of the base (1) is fixedly connected with a yarn binding seat (302).
3. The fiber optic cable processing yarn binding machine according to claim 2, characterized in that, A fixing ring (303) is fixedly connected to the outer wall of the yarn binding seat (302), and a second motor (304) is fixedly connected to the outer wall of the yarn binding seat (302). The bottom output shaft of the second motor (304) is fixedly connected to a transmission rod (305) via a coupling.
4. The stranding machine for optical cable processing according to claim 3, wherein A gear three (306) is fixedly connected to the outer wall of the end of the transmission rod three (305) away from the second motor (304). A plurality of transmission wheels (307) are rotatably connected to the outer wall of the fixed ring (303). A gear disc (308) is slidably connected to the outer wall of the plurality of transmission wheels (307).
5. A yarn-binding machine for optical cable processing according to claim 4, characterized in that, The outer wall of the gear disc (308) meshes with the outer wall of the gear three (306). A fixing plate (309) is fixedly connected to the outer wall of the gear disc (308), and a rotating block (310) is rotatably connected to the outer wall of the fixing plate (309).
6. A stranding machine for processing an optical cable according to claim 5, wherein A threaded rod (311) is rotatably connected to the outer wall of the fixed plate (309), and a knob (312) is fixedly connected to the outer wall of the end of the threaded rod (311) away from the fixed plate (309).
7. A stranding machine for processing optical cables according to claim 6, characterized in that, The outer wall of the threaded rod (311) is connected to a clamping plate (313), and the inner wall of the clamping plate (313) is rotatably connected to a rotating block (314).
8. A yarn-binding machine for optical cable processing according to claim 7, characterized in that, The outer wall of the fixed plate (309) is fixedly connected to a slide rail (315), the inner wall of the slide rail (315) is slidably connected to the outer wall of the clamp (313), and the outer wall of the rotating block (310) is slidably connected to the outer wall of the second rotating block (314) by a drum (316).