A strip head bending device
Patent Information
- Application Number
- CN202521898215.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0002]冷轧厂平整2#步进梁带头折弯采用笨重式的折弯装置,生产效率低、劳动强度大,且操作人员要进到2#步进梁生产区域,存在设备动作误伤造成安全事故,影响到企业稳定生产
本实用新型将操作牵引杆在悬挂槽、限速槽内移动至滑移槽内,折弯压板正好落在折弯模板上,并利用其重力折弯带钢带头;操作牵引杆使其沿横杆移动至另一端,从而完成对带钢带头的折弯操作,具有较好的折弯效果,有效解决生产效率低、劳动强度大等问题,实现轧钢连续性,同时该折弯装置具有稳定性强、便捷性好的优点,安装与维护方便,使用可靠的特点。
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Figure CN224763986U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of strip bending equipment, and in particular to a strip head bending device. Background Technology
[0002] The cold rolling mill uses a cumbersome bending device for bending the No. 2 walking beam strip, resulting in low production efficiency, high labor intensity, and the need for operators to enter the No. 2 walking beam production area, posing a risk of injury due to equipment malfunction and impacting stable production. Several domestic steel mills have experienced frequent production efficiency and safety issues during the No. 2 walking beam strip bending process due to outdated bending equipment. Therefore, there is an urgent need to design a device that can improve production efficiency and reduce labor intensity to replace the existing bending process, addressing the problems of low production efficiency and high labor intensity in cold rolling mill strip bending. Utility Model Content
[0003] To solve the above problems, this utility model proposes a strip head bending device, the specific technical solution of which is as follows: A strip bending device, comprising: Multiple base plates are mounted on the base. Multiple support bases are installed on each base plate, and each support base has an arc-shaped groove on its top surface; A support tube is axially embedded in each arc-shaped groove, and the top surface of the support tube is axially provided with a bending template for bending the strip head; and The bending plate is movably mounted on a fixed frame along the axial direction of the support tube and is used to bend the strip steel head along the surface of the bending template using its gravity.
[0004] Furthermore, the bending template is in the shape of an inverted V, with an included angle of 45°.
[0005] Furthermore, the length of the inclined side of the bending template is 42-48mm, and its height is 31-34mm.
[0006] Furthermore, the bending pressure plate is in the shape of an inverted V, and the lengths of its two inclined sides can completely cover the inclined sides of the bending pressure plate.
[0007] Furthermore, the length of the bending template is greater than the width of the strip steel, and the length of the support tube is greater than the length of the bending template.
[0008] Furthermore, the support base is provided with a support column inside to prevent deformation of the arc-shaped groove.
[0009] Furthermore, the fixing frame includes a fixing rod and a crossbar. The two bottom plates at both ends are provided with fixing rods. The two ends of the crossbar are respectively installed on the two fixing rods. The bending pressure plate is pulled on the crossbar, and the height of the crossbar is such that the bending pressure plate presses precisely on the surface of the bending template.
[0010] Furthermore, a sliding rod is longitudinally provided on the top of the bending pressure plate, and a traction rod is transversely provided on the top of the traction rod. A sliding groove is provided inside the crossbar along its length direction. The sliding rod is longitudinally inserted into the sliding groove, and both ends of the traction rod are transversely extended out of the sliding groove.
[0011] Furthermore, both fixed rods extend upward and are provided with suspension rods along the direction of the crossbar. The suspension rods are provided with connecting rods that are connected to the crossbars at the position opposite the end of the bending template. The connecting rods are provided with speed limiting grooves that are connected to the sliding grooves. The suspension rods are provided with suspension grooves that are connected to the speed limiting grooves. The sliding rods and traction rods can move from the suspension grooves into the sliding grooves.
[0012] Furthermore, the inner wall of the speed limiting groove is provided with a deceleration pad to limit the descent speed of the traction rod, and the end of the suspension groove near the fixed rod is provided with a limiting groove to prevent the traction rod from sliding arbitrarily.
[0013] Beneficial effects: This invention moves the operating traction rod from the suspension groove and speed limiting groove to the sliding groove, where the bending pressure plate falls precisely on the bending template and uses its gravity to bend the strip steel head. The operating traction rod moves it along the crossbar to the other end, thus completing the bending operation of the strip steel head. It has a good bending effect, effectively solves the problems of low production efficiency and high labor intensity, and achieves continuous steel rolling. At the same time, this bending device has the advantages of strong stability, convenience, easy installation and maintenance, and reliable use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall use of this utility model.
[0015] Figure 2 This is a front sectional view of the bending pressure plate of this utility model when it is not in use.
[0016] Figure 3 This is a front sectional view of the bending pressure plate of this utility model in use.
[0017] Figure 4 For the present utility model Figure 2 Enlarged diagram of point A in the middle.
[0018] Figure 5 This is a side sectional view of the present invention.
[0019] In the diagram: 1 Bending device, 11 Support base, 111 Arc groove, 112 Bolt, 113 Positioning pin, 114 Support column; 12 Support pipe; 13 Bending template; 14 Bending pressure plate, 141 Sliding rod, 142 Traction rod; 15 Fixing frame, 151 Fixing rod, 152 Crossbar, 153 Sliding groove, 154 Suspension rod, 155 Suspension groove, 156 Connecting rod, 157 Speed limiting groove, 158 Speed reduction pad; 16 Base plate; 2 Steel coil trolley, 3 Base, 4 Saddle, 5 Strip steel, 6 Head. Detailed Implementation
[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0021] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0022] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0023] like Figure 1-5 As shown, a strip bending device includes a base plate 16, a support base 11, a support tube 12, and a bending pressure plate 14; wherein: There are multiple base plates 16, all of which are installed on the base 3 at the site of the No. 2 walking beam leveling in the cold rolling mill. The installation method can be welding. There are multiple support seats 11, the number of which matches the base plate 16. Each support seat 11 is installed on its respective base plate 16. The top surface of each support seat 11 is provided with an arc-shaped groove 111. The support seat 11 and the base plate 16 can be connected by bolts 112. The support seat 11 is designed with a positioning pin 113 that cooperates with the base plate 16 to prevent misalignment when operating the bending head 6. The support tube 12 is axially embedded in each arc groove 111. The top surface of the support tube 12 is axially provided with a bending template 13 for bending the strip steel 5 head 6. The support tube 12 and the arc groove 111, the bending template 13 and the support column 114 can be welded. The bending plate 14 can be axially moved along the support tube 12 and installed on a fixed frame 15 to bend the strip steel 5 with the head 6 along the surface of the bending template 13 using its gravity.
[0024] like Figure 2 , 5 As shown, the bending template 13 is in the shape of an inverted V, and the included angle formed by it is 45°.
[0025] In one embodiment, the strip steel 5 produced by the cold rolling mill has a width of 1270–1360 mm; in this device, the length of the support tube 12 ranges from 1580–1620 mm, the diameter ranges from 98–104 mm, and the corresponding arc groove 111 has a diameter range of 98–104 mm; the length of the bending template 13 ranges from 1480–1520 mm, the length of the inclined side ranges from 42–48 mm, and the height ranges from 31–34 mm.
[0026] like Figure 3 , 5 As shown, the bending pressure plate 14 is inverted V-shaped, and the lengths of its two inclined sides can completely cover the inclined sides of the bending pressure plate 14.
[0027] The length of the bending template 13 is greater than the width of the strip steel 5, and the length of the support pipe 12 is greater than the length of the bending template 13.
[0028] Preferably, the support tube 12 has a length of 1600mm and a diameter of 100mm, the arc groove 111 has a diameter of 100mm, the bending template 13 has a length of 1500mm, a hypotenuse length of 45mm, and a height of 33mm.
[0029] In one embodiment, the support base 11 has a support column 114 inside to prevent deformation of the arc groove 111. The support column 114 supports the arc groove 111, so that the support tube 12 has good support strength. In addition, the support base 11 is designed to be hollow in the middle with a thickness of 10mm. The support column supports the support strength requirements, reduces weight, facilitates installation, and reduces manufacturing costs.
[0030] like Figure 2 , 4 As shown in Figure 5, the fixing frame 15 includes a fixing rod 151 and a crossbar 152. The two bottom plates 16 on both ends are provided with fixing rods 151. The two ends of the crossbar 152 are respectively installed on the two fixing rods 151. The bending pressure plate 14 is pulled on the crossbar 152, and the height of the crossbar 152 is such that the bending pressure plate 14 presses exactly on the surface of the bending template 13.
[0031] The fixing rod 151 is installed on the base plate 16 by bolts 112. The horizontal bar 152 is installed at a height of 100-120mm, which facilitates the operator to pull the bending pressure plate 14 on the horizontal bar 152 to perform bending operations.
[0032] In one embodiment, a sliding rod 141 is longitudinally arranged on the top of the bending pressure plate 14, a traction rod 142 is transversely arranged on the top of the traction rod 142, a sliding groove 153 is formed in the crossbar 152 along its length direction, the sliding rod 141 is longitudinally inserted into the sliding groove 153, and both ends of the traction rod 142 are transversely inserted out of the sliding groove 153.
[0033] Specifically, the sliding groove 153 in the crossbar 152 is a T-shaped groove. The longitudinal groove is used for the sliding rod 141 to move, and the transverse groove is used to limit the position of the traction rod 142. The operator holds the traction rod 142 to push it to move in the sliding groove 153, thereby driving the bending plate 14 to bend the strip steel 5 with the head 6 along the bending template 13.
[0034] In another embodiment, both fixed rods 151 extend upward and are provided with suspension rods 154 along the direction of the crossbar 152. The suspension rods 154 are provided with connecting rods 156 connected to the crossbar 152 at the position opposite to the end of the bending template 13. The connecting rods 156 are provided with speed limiting grooves 157 that communicate with sliding grooves 153. The suspension rods 154 are provided with suspension grooves 155 that communicate with speed limiting grooves 157. The sliding rods 141 and traction rods 142 can move from the suspension grooves 155 to the sliding grooves 153.
[0035] The suspension groove 155 and the sliding groove 153 have the same shape, both being T-shaped grooves, to facilitate the movement of the sliding rod 141 and the traction rod 142; the speed limiting groove 157 is a transverse T-shaped groove, allowing the sliding rod 141 and the traction rod 142 to move from the suspension groove 155 to the speed limiting groove 157.
[0036] like Figure 4 As shown, the inner wall of the speed limiting groove 157 is provided with a deceleration pad 158 to limit the descent speed of the traction rod 142. After the sliding rod 141 and the traction rod 142 enter the speed limiting groove 157, they will move downwards rapidly under the action of the gravity of the bending pressure plate 14; therefore, the deceleration pad 158 can increase the friction between it and the sliding rod 141 and the traction rod 142, thereby limiting the descent speed of the bending pressure plate 14.
[0037] Preferably, the deceleration pad 158 is a rubber pad with an array of protrusions. The protrusions on the rubber pad press against the traction rod 142, causing the bending pressure plate 14 to slowly move downwards onto the bending template 13, avoiding the need for manual movement by the operator and preventing the bending pressure plate 14 from descending rapidly and becoming uncontrollable. The end of the suspension groove 155 near the fixed rod 151 is provided with a limiting groove to prevent the traction rod 142 from sliding freely. When the bending pressure plate 14 is not in use, the traction rod 142 is moved into the limiting groove to prevent the traction rod 142 from sliding freely, and the bending pressure plate 14 is also stored at the end.
[0038] In use, when the steel coil trolley 2 delivers the strip steel 5 to the saddle 4 (the length of the strip steel 5 head 6 is pre-adjusted), and the strip steel 5 head 6 is threaded above the bending template 13, the operator holds the traction rod 142 and moves it out of the limiting groove, and moves the traction rod 142 from the suspension groove 155 and the speed limiting groove 157 to the sliding groove 153. At this time, the bending pressure plate 14 falls on the bending template 13 and uses its gravity to bend the strip steel 5 head 6. The operator operates the traction rod 142 to move it along the crossbar 152 to the other end, thereby completing the bending operation of the strip steel 5 head 6. The traction rod 142 is moved upward along the speed limiting groove 157 and then moved to the limiting groove at the suspension groove 155, thereby retracting the bending pressure plate 14. After the bending plate 14 leaves the strip 5, its head 6 has a certain elasticity, so that the bending angle is between 120° and 150°, forming a good bending effect. This effectively solves the problems of low production efficiency and high labor intensity, and realizes the continuity of steel rolling. At the same time, the bending device 1 has the advantages of strong stability and good convenience. It is easy to install and maintain and reliable in use.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A strip head bending device, characterized in that include: Multiple base plates are mounted on the base. Multiple support bases are installed on each base plate, and each support base has an arc-shaped groove on its top surface; A support tube is axially embedded in each arc-shaped groove, and the top surface of the support tube is axially provided with a bending template for bending the strip head; and The bending plate is movably mounted on a fixed frame along the axial direction of the support tube and is used to bend the strip steel head along the surface of the bending template using its gravity.
2. A strip head bending device according to claim 1, characterised in that The bending template is in the shape of an inverted V, with an included angle of 45°.
3. The strip bending device according to claim 2, characterized in that, The length of the bend template's hypotenuse is 42–48 mm, and its height is 31–34 mm.
4. The strip head bending device according to claim 3, characterized in that, The bending pressure plate is in the shape of an inverted V, and the lengths of its two inclined sides can completely cover the inclined sides of the bending pressure plate.
5. The strip bending device according to claim 1, characterized in that, The length of the bending template is greater than the width of the strip steel, and the length of the support tube is greater than the length of the bending template.
6. A strip head bending device according to claim 1, characterized in that The support base is equipped with support columns inside to prevent deformation of the arc-shaped groove.
7. A strip head bending device according to claim 1, characterized in that The fixing frame includes a fixing rod and a crossbar. The fixing rod is provided on the two base plates at both ends. The two ends of the crossbar are respectively installed on the two fixing rods. The bending pressure plate is pulled on the crossbar, and the height of the crossbar is such that the bending pressure plate presses exactly on the surface of the bending template.
8. A strip head bending device according to claim 7, characterised in that The top of the bending pressure plate is provided with a sliding rod in the longitudinal direction, and the top end of the sliding rod is provided with a traction rod in the transverse direction. A sliding groove is opened in the transverse rod along its length direction. The sliding rod is inserted into the sliding groove in the longitudinal direction, and the two ends of the traction rod are inserted into the sliding groove in the transverse direction.
9. A strip head bending device according to claim 8, characterised in that Both fixed rods extend upward and are provided with suspension rods along the direction of the crossbar. The suspension rods are provided with connecting rods that are connected to the crossbars at the positions opposite the ends of the bending templates. The connecting rods are provided with speed limiting grooves that are connected to the sliding grooves. The suspension rods are provided with suspension grooves that are connected to the speed limiting grooves. The sliding rods and traction rods can move from the suspension grooves into the sliding grooves.
10. A strip head bending device according to claim 9, characterised in that The inner wall of the speed limiting groove is provided with a deceleration pad to limit the descent speed of the traction rod, and the end of the suspension groove near the fixed rod is provided with a limiting groove to prevent the traction rod from sliding arbitrarily.