Automatic hot press for safety belt production and processing

Abstract

The utility model relates to hot press technical field discloses an automatic hot press for safety belt production and processing, including base, the base upper portion fixedly connected with conveying mechanism, the base front side fixedly connected with mounting bracket, the mounting bracket upper portion fixedly connected with mounting panel, the mounting panel upper portion fixedly connected with cylinder no.

Description

Technical Field

[0001] This utility model relates to the field of hot press technology, and in particular to an automatic hot press for the production and processing of seat belts. Background Technology

[0002] With the widespread use of safety belts in various work environments, especially in construction, transportation, and industry, the production requirements for safety belts are gradually increasing. One of the core components of a safety belt is the buckle, and the production and processing quality of the buckle directly affects the safety and performance of the safety belt. To ensure the quality and processing accuracy of the safety belt buckle, efficient and stable production equipment is needed to complete the hot pressing, limiting, and clamping processes of the buckle. Currently, many traditional safety belt buckle processing equipment suffers from problems such as excessive manual operation, low processing efficiency, and low processing accuracy. In particular, during the hot pressing process, the heating efficiency of the hot pressing plate is generally low, which affects the production efficiency of the buckle. In addition, traditional equipment also has certain problems in the positioning and limiting of the buckle, which can easily lead to inaccurate buckle processing position, thereby affecting the quality and stability of the final product. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides an automatic hot press for seat belt production and processing, aiming to improve the low processing efficiency of existing automatic hot presses.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: an automatic hot press machine for manufacturing and processing seat belts, comprising a base, a conveying mechanism fixedly connected to the upper part of the base, a mounting frame fixedly connected to the front side of the base, a mounting plate fixedly connected to the upper part of the mounting frame, a cylinder fixedly connected to the upper part of the mounting plate, a push plate fixedly connected to the output end of the cylinder, a monitoring device fixedly connected to the upper rear side of the push plate, a support plate fixedly connected to the rear side of the base, a motor fixedly connected to the upper right side of the support plate, a bidirectional screw fixedly connected to the output end of the motor, a limit groove formed on the upper part of the support plate, a limit component provided inside the limit groove for limiting the buckle, and a hot press component provided on the rear side of the upper part of the support plate for hot pressing the buckle.

[0005] As a further description of the above technical solution:

[0006] The limiting component includes a limiting block, which is slidably connected inside the limiting groove. A connecting member is fixedly connected to the upper part of the limiting block, and a clamping plate is fixedly connected to the upper part of the opposite side of the connecting member.

[0007] As a further description of the above technical solution:

[0008] The hot pressing assembly includes a fixed frame, a fixed plate fixedly connected to the lower front side of the fixed frame, an installation box fixedly connected to the upper front side of the fixed frame, heating tubes fixedly connected to both the left and right sides inside the installation box, a second cylinder fixedly connected to the upper part of the fixed frame, a hot pressing plate fixedly connected to the output end of the second cylinder, and a controller fixedly connected to the upper rear side of the fixed frame.

[0009] As a further description of the above technical solution:

[0010] The monitoring equipment is electrically connected to the motor.

[0011] As a further description of the above technical solution:

[0012] The bidirectional screw is threaded inside the limiting block.

[0013] As a further description of the above technical solution:

[0014] The hot press plate is slidably connected inside the mounting box, and the heating tube is electrically connected to the controller.

[0015] As a further description of the above technical solution:

[0016] The controller is electrically connected to the cylinder.

[0017] This utility model has the following beneficial effects:

[0018] 1. In this utility model, the hot press plate inside the installation box is heated by a heating tube. The controller controls the start cylinder two, which moves the hot press plate away from the installation box and moves it downward to heat press the seat belt buckle. After heat pressing, the cylinder two moves the hot press plate back into the installation box, where it is reheated by the heating tube. This allows the automatic hot press machine to repeatedly heat the hot press plate, improving its heat pressing efficiency.

[0019] 2. In this utility model, when the monitoring equipment detects the buckle, it controls the starting cylinder to move the push plate, which pushes the buckle to the upper part of the fixed plate. The starting motor is then controlled to rotate the bidirectional screw, which slides inside the limiting groove. The limiting block connector moves, and the connector clamping plate moves to clamp and limit the buckle. This enables the automatic hot press machine for seat belt production to limit the buckle, thus improving the stability of seat belt production. Attached Figure Description

[0020] Figure 1 This is a perspective view of an automatic hot press for manufacturing seat belts according to the present invention.

[0021] Figure 2This is a right view of an automatic hot press for manufacturing seat belts according to this utility model.

[0022] Figure 3 This is a cross-sectional view of the mounting box of an automatic hot press for manufacturing and processing seat belts, as proposed in this utility model.

[0023] Legend:

[0024] 1. Base; 2. Conveying mechanism; 3. Mounting frame; 4. Mounting plate; 5. Cylinder 1; 6. Push plate; 7. Monitoring equipment; 8. Support plate; 9. Limiting groove; 10. Limiting block; 11. Bidirectional screw; 12. Motor; 13. Connector; 14. Clamping plate; 15. Fixing plate; 16. Fixing frame; 17. Mounting box; 18. Heating tube; 19. Cylinder 2; 20. Hot press plate; 21. Controller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3 This utility model provides an embodiment of an automatic hot press for seat belt production and processing, comprising a base 1, a conveying mechanism 2 fixedly connected to the upper part of the base 1, a mounting frame 3 fixedly connected to the front side of the base 1, a mounting plate 4 fixedly connected to the upper part of the mounting frame 3, a cylinder 5 fixedly connected to the upper part of the mounting plate 4, a push plate 6 fixedly connected to the output end of the cylinder 5, a monitoring device 7 fixedly connected to the upper rear side of the push plate 6, a support plate 8 fixedly connected to the rear side of the base 1, and an electric motor fixedly connected to the upper right side of the support plate 8. The output end of the motor 12 is fixedly connected to a bidirectional screw 11. A limit groove 9 is opened on the upper part of the support plate 8. The monitoring device 7 is electrically connected to the motor 12. A limit component is set inside the limit groove 9 to limit the buckle. The limit component includes a limit block 10, which is slidably connected inside the limit groove 9. A connector 13 is fixedly connected to the upper part of the limit block 10. A clamping plate 14 is fixedly connected to the upper part of the opposite side of the connector 13. The bidirectional screw 11 is threadedly connected inside the limit block 10.

[0027] When seat belt buckles need to be hot-pressed, the seat belt buckle is first transported to the designated position by the conveying mechanism 2. When the monitoring device 7 detects the position of the buckle, it automatically controls the start cylinder 5 to run and drive the push plate 6 to move. The push plate 6 pushes the buckle to the upper part of the fixed plate 15. Then, the start motor 12 drives the bidirectional screw 11 to rotate. The bidirectional screw 11 drives the limit block 10 to slide inside the limit groove 9 through the thread movement. The movement of the limit block 10 further drives the connecting piece 13 to move. The connecting piece 13 pushes the clamping plate 14 to move, finally realizing the clamping and limiting of the buckle, thereby ensuring that the buckle will not shift or deform during the hot pressing process. This greatly improves the processing accuracy of the seat belt buckle, significantly enhances the stability and processing efficiency of the automatic hot press, and provides a more reliable guarantee for the production of seat belts.

[0028] Reference Figures 1-3 A hot pressing assembly is provided on the upper rear side of the support plate 8 for hot pressing the buckle. The hot pressing assembly includes a fixing frame 16, a fixing plate 15 is fixedly connected to the lower front side of the fixing frame 16, an installation box 17 is fixedly connected to the upper front side of the fixing frame 16, heating tubes 18 are fixedly connected to both the left and right sides inside the installation box 17, a cylinder 19 is fixedly connected to the upper part of the fixing frame 16, a hot pressing plate 20 is fixedly connected to the output end of the cylinder 19, a controller 21 is fixedly connected to the upper rear side of the fixing frame 16, the hot pressing plate 20 is slidably connected inside the installation box 17, the heating tubes 18 are electrically connected to the controller 21, and the controller 21 is electrically connected to the cylinder 19.

[0029] Heating tube 18 heats the hot press plate 20 inside the mounting box 17 to ensure it reaches a suitable temperature for efficient hot pressing. Cylinder 2 19 is activated, causing it to detach from the mounting box 17. Cylinder 2 19 then pushes the hot press plate 20 downwards, applying it to the seatbelt buckle for hot pressing. After hot pressing, cylinder 2 19 operates again, moving the hot press plate 20 back into the mounting box 17. Heating tube 18 then reheats the hot press plate 20, preparing it for the next hot pressing cycle. Through this process, the automatic hot press machine can efficiently and repeatedly heat and operate the hot press plate 20, significantly improving its hot pressing efficiency and ensuring the efficiency and stability of the production process.

[0030] Working principle: When the seat belt buckle needs to be hot-pressed, the seat belt buckle is conveyed by the conveyor mechanism 2. When the monitoring device 7 detects the buckle, it controls the start cylinder 5 to move, which drives the push plate 6 to move. The push plate 6 pushes the buckle to the top of the fixed plate 15. Then, it controls the start motor 12 to rotate the bidirectional screw 11. The bidirectional screw 11 drives the limit block 10 to slide inside the limit groove 9. The limit block 10 drives the connecting piece 13 to move. The connecting piece 13 drives the clamping plate 14 to move and clamp and limit the buckle. In this way, the automatic hot press for seat belt production can hot press the buckle. The limiting mechanism improves the stability of seat belt production and processing. The heating tube 18 heats the hot pressing plate 20 inside the mounting box 17. The controller 21 controls the start cylinder 19, which moves the hot pressing plate 20 away from the mounting box 17, causing it to move downwards to heat-press the seat belt buckle. After heat pressing, the cylinder 19 moves the hot pressing plate 20 back into the mounting box 17, where it is reheated by the heating tube 18. This allows the automatic hot press to repeatedly heat the hot pressing plate 20, improving its heat pressing efficiency.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic hot press for manufacturing and processing seat belts, comprising a base (1), characterized in that: The base (1) is fixedly connected to a conveying mechanism (2), the base (1) is fixedly connected to a mounting bracket (3) on the front side, the mounting bracket (3) is fixedly connected to a mounting plate (4) on the upper part, the mounting plate (4) is fixedly connected to a cylinder (5) on the upper part, the output end of the cylinder (5) is fixedly connected to a push plate (6), the upper rear side of the push plate (6) is fixedly connected to a monitoring device (7), the base (1) is fixedly connected to a support plate (8) on the rear side, the support plate (8) is fixedly connected to a motor (12) on the upper right side, the output end of the motor (12) is fixedly connected to a bidirectional screw (11), the support plate (8) has a limit groove (9) on the upper part, the limit groove (9) is provided with a limit component for limiting the buckle, and the support plate (8) is provided with a hot pressing component for hot pressing the buckle on the upper rear side.

2. The automatic hot press for seat belt production and processing according to claim 1, characterized in that: The limiting component includes a limiting block (10), which is slidably connected inside the limiting groove (9). A connector (13) is fixedly connected to the upper part of the limiting block (10), and a clamp (14) is fixedly connected to the upper part of the connector (13) on the opposite side.

3. The automatic hot press for seat belt production and processing according to claim 1, characterized in that: The hot pressing assembly includes a fixed frame (16), a fixed plate (15) is fixedly connected to the lower front side of the fixed frame (16), an installation box (17) is fixedly connected to the upper front side of the fixed frame (16), heating tubes (18) are fixedly connected to both the left and right sides inside the installation box (17), a cylinder (19) is fixedly connected to the upper part of the fixed frame (16), a hot pressing plate (20) is fixedly connected to the output end of the cylinder (19), and a controller (21) is fixedly connected to the upper rear side of the fixed frame (16).

4. An automatic hot press for manufacturing seat belts according to claim 1, characterized in that: The monitoring device (7) is electrically connected to the motor (12).

5. An automatic hot press for manufacturing seat belts according to claim 2, characterized in that: The bidirectional screw (11) is threaded inside the limiting block (10).

6. An automatic hot press for manufacturing seat belts according to claim 3, characterized in that: The hot press plate (20) is slidably connected inside the mounting box (17), and the heating tube (18) is electrically connected to the controller (21).

7. An automatic hot press for manufacturing seat belts according to claim 3, characterized in that: The controller (21) is electrically connected to cylinder two (19).

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