Full-automatic rock wool continuous cotton machine

Abstract

The utility model discloses a full -automatic rock wool continues cotton machine, including rock wool hoisting mechanism, rock wool transfer mechanism, rock wool grabbing mechanism and rock wool feeding mechanism, wherein, the bottom of rock wool hoist one side is equipped with rock wool feeding mechanism, and the movement end fixed connection of rock wool transfer mechanism has rock wool grabbing mechanism, and rock wool grabbing mechanism includes mechanism frame, bidirectional movement module and ratchet part, namely, the movement end fixed connection of rock wool transfer mechanism has mechanism frame, and the bidirectional movement module on mechanism frame includes two groups of movement platform, and each group movement platform is fixedly connected with grabbing hook claw, and simultaneously, the power input part of bidirectional movement module power is connected with power input part, and the ratchet part is equipped on power input part, in addition, the power generation piece of rock wool hoisting mechanism and rock wool feeding mechanism is equipped with power input part cooperation power generation piece. The utility model relates to rock wool continues cotton machine technical field, and it has can realize rock wool automatic feeding, and the machine failure rate is low.

Description

Technical Field

[0001] This utility model relates to the technical field of rock wool refilling machines, specifically a fully automatic rock wool refilling machine. Background Technology

[0002] Rock wool, a common thermal insulation material, is widely used in construction, industrial equipment, and other fields. In the production process of rock wool products, it is necessary to transfer and load the formed rock wool blocks or boards for subsequent processing or packaging. Traditional rock wool loading methods rely heavily on manual operation or simple mechanical assistance, resulting in high labor intensity, low production efficiency, and easy worker fatigue. While some automated feeding machines exist in the existing technology, their rock wool gripping mechanisms are typically controlled by cylinders, such as the rock wool feeding machine disclosed in patent announcement number CN 221342952 U. This structure has significant drawbacks in practical applications. First, the cylinder itself relies on compressed air as a power source, requiring high-quality air and stable air pressure. In dusty production environments, valve blockage, seal wear, and air leakage are prone to occur, leading to insufficient gripping force or malfunction, resulting in frequent equipment failures. Second, the pneumatic system requires components such as an air compressor, air pipes, filters, and multi-position control valves, resulting in a complex structure, increased maintenance points, larger space requirements, and higher daily maintenance and operating costs. Utility Model Content

[0003] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a rock wool feeding machine that can realize automatic rock wool feeding and reduce the machine failure rate.

[0004] The technical solution adopted by this utility model to achieve the above objectives is: a fully automatic rock wool feeding machine, including a rock wool lifting mechanism, a rock wool transfer mechanism, a rock wool grabbing mechanism, and a rock wool feeding mechanism. The rock wool feeding mechanism is provided at the bottom of one side of the rock wool lifting machine. The rock wool grabbing mechanism is fixedly connected to the moving end of the rock wool transfer mechanism. The rock wool transfer mechanism cooperates with the rock wool lifting mechanism and the rock wool feeding mechanism. The rock wool gripping mechanism includes a frame, a bidirectional motion module, and a ratchet component. The moving end of the rock wool transfer mechanism is fixedly connected to the frame. The bidirectional motion module is provided on the frame. The bidirectional motion module includes two sets of motion platforms that can move away from or towards each other. Each set of motion platforms is fixedly connected to a gripping hook. The bidirectional motion module is powered by a power input component, and the ratchet component is provided on the power input component. Both the rock wool lifting mechanism and the rock wool feeding mechanism are equipped with power generating components in conjunction with the power input component.

[0005] In the above technical solution, the structure of the bidirectional motion module is as follows: The bidirectional motion module includes a first reciprocating screw, a second reciprocating screw, and a connecting shaft. Two sets of motion tables are slidably connected on the mechanism frame. The first reciprocating screw is threadedly connected to one set of motion tables, and the second reciprocating screw is threadedly connected to the other set of motion tables. The first reciprocating screw and the second reciprocating screw are connected through the connecting shaft, and the connecting shaft is poweredly connected to the power input component.

[0006] In the above technical solution, the power input component adopts the following structure: The power input component includes a worm, a worm wheel, and a gear. The worm wheel is fixedly connected to the connecting shaft, and the worm is rotatably connected to the mechanism frame. The worm meshes with the worm wheel. One end of the worm is fixedly connected to a ratchet component, and one end of the ratchet component is fixedly connected to an input shaft. The gear is fixedly connected to the input shaft. When the power input component adopts the above structure, the power generating component adopts a rack and pinion.

[0007] In the above technical solution, the structure of the ratchet component is as follows: The ratchet component includes a ratchet disc, a ratchet, a pawl, and an elastic element. The ratchet disc contains the ratchet, and multiple sets of pawls are rotatably connected inside the ratchet disc. The pawls cooperate with the ratchet, and each set of pawls in the ratchet disc is provided with the elastic element. An output shaft is fixedly connected to the ratchet disc, an input shaft is fixedly connected to the ratchet, the input shaft extends out of the ratchet disc, the output shaft is fixedly connected to the worm gear, and the input shaft is fixedly connected to the input shaft.

[0008] In the above technical solution, the structure of the rock wool transfer mechanism is as follows: The rock wool transfer mechanism includes a transfer frame, an X-axis linear motion module, and a Z-axis linear motion module. The X-axis linear motion module is mounted on the transfer frame. The Z-axis linear motion module is fixedly connected to the moving part of the X-axis linear motion module. The rock wool gripping mechanism is fixedly connected to the moving part of the Z-axis linear motion module.

[0009] Furthermore, both the X-axis linear motion module and the Z-axis linear motion module adopt one of the following: a lead screw linear module, a synchronous belt linear module, and a gear and rack linear module.

[0010] The beneficial effects of this utility model are: 1. The rock wool hoist can lift the stored rock wool to the top. The rock wool transfer mechanism can make the rock wool grabbing mechanism move linearly in the X and Z directions, so that the rock wool grabbing mechanism can grab and transfer the rock wool lifted by the rock wool hoist to the rock wool feeding mechanism, thereby realizing automatic rock wool feeding, reducing manpower and speeding up production efficiency. 2. When the rock wool gripping mechanism grips the rock wool, the downward power of the Z-axis linear motion module in the rock wool transfer mechanism causes the gear to engage with the corresponding rack, thus generating rotation of the gear. The rotational power is transmitted to the worm gear through the ratchet component, which in turn drives the worm wheel to rotate. This causes the first and second reciprocating screws to rotate synchronously, and the two sets of motion tables move closer to each other, allowing the two sets of gripping claws to grip the rock wool. Afterward, the Z-axis linear motion module drives the rock wool gripping mechanism to rise. At this point, under the action of the ratchet component, the power is not transmitted to the worm gear, so the two sets of motion tables do not move. Furthermore, the self-locking effect of the worm gear and worm wheel ensures stable gripping. Then, the X-axis linear motion module drives the rock wool feeding mechanism, and the Z-axis linear motion module drives the rock wool gripping mechanism to descend. At this time, the gear and corresponding rack rotate, and the ratchet component transmits power to the worm gear. The worm gear then drives the worm wheel to rotate. Because the first and second reciprocating screws are used, reciprocating motion can be achieved without changing the direction of power input. Therefore, the two sets of motion tables move away from each other, thereby releasing the rock wool and placing it on the rock wool feeding mechanism. Then, the Z-axis linear motion module drives the rock wool gripping mechanism to rise. At this time, the two sets of motion tables do not move under the action of the ratchet component, which means that the two sets of gripping claws are in the un-state for the next gripping. The above cycle can continuously feed rock wool. This rock wool gripping mechanism makes full use of the power of the Z-axis linear motion module, which greatly reduces the number of drive components in the machine, thus reducing the failure rate and facilitating maintenance. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view structural diagram of the present invention; Figure 3 This is a schematic diagram of the rock wool gripping mechanism in this utility model; Figure 4 This is a schematic diagram of the rock wool gripping mechanism of this utility model from another angle; Figure 5 This is a schematic diagram of the ratchet component in this utility model.

[0012] In the diagram: 100 Rock wool lifting mechanism, 201 Transfer frame, 202 X-axis linear motion module, 203 Z-axis linear motion module, 301 Mechanism frame, 302 Bidirectional motion module, 3021 Motion table, 3022 First reciprocating screw, 3023 Second reciprocating screw, 3024 Connecting shaft, 303 Ratchet component, 3031 Ratchet disc, 3032 Ratchet, 3033 Pawl, 3034 Elastic component, 3035 Input shaft, 3036 Output shaft, 304 Power input component, 3041 Worm, 3042 Worm wheel, 3043 Gear, 3044 Input shaft, 305 Power generating component, 306 Gripping hook, 400 Rock wool feeding mechanism. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figures 1-5 The fully automatic rock wool replenishing machine includes a rock wool lifting mechanism 100, a rock wool transfer mechanism, a rock wool grabbing mechanism, and a rock wool feeding mechanism 400. First, the rock wool lifting mechanism is mainly used to lift the stored rock wool to the grabbing height. Second, a rock wool feeding mechanism 400, which is a conveyor belt mechanism, is located at the bottom of one side of the rock wool lifting mechanism to transport the upper rock wool to the processing equipment. Third, the rock wool transfer mechanism has a rock wool grabbing mechanism fixedly connected to its moving end. Specifically, the rock wool transfer mechanism includes a rotating... The conveyor frame 201, the X-axis linear motion module 202, and the Z-axis linear motion module 203 are provided. Specifically, the X-axis linear motion module 202 is provided on the conveyor frame 201, the Z-axis linear motion module 203 is fixedly connected to the moving part of the X-axis linear motion module 202, and the rock wool gripping mechanism is fixedly connected to the moving part of the Z-axis linear motion module 203. In this way, the rock wool gripping mechanism can be driven to move laterally by the X-axis linear motion module 202, and the rock wool gripping mechanism can be driven to move longitudinally by the Z-axis linear motion module 203. Furthermore, in this embodiment, both the X-axis linear motion module 202 and the Z-axis linear motion module 203 adopt one of the following: a lead screw linear module, a synchronous belt linear module, and a gear 3043 rack linear module. All of the above types are existing technologies and will not be described in detail here. Furthermore, the rock wool transfer mechanism works in conjunction with the rock wool lifting mechanism 100 and the rock wool feeding mechanism 400, so that the X-axis linear motion module 202 can drive the rock wool gripping mechanism to the corresponding rock wool lifting mechanism 100 or rock wool feeding mechanism 400. Furthermore, in this embodiment, the rock wool gripping mechanism includes a frame 301, a bidirectional motion module 302, and a ratchet component 303. Specifically, the frame 301 is fixedly connected to the moving part of the Z-axis linear motion module 203, and the bidirectional motion module 302 is mounted on the frame 301. The bidirectional motion module 302 includes two sets of motion tables 3021 that can move away from or towards each other. Specifically, the bidirectional motion module 302 also includes a first reciprocating screw 3022, a second reciprocating screw 3023, and a connecting shaft 3024. That is, two sets of motion tables 3021 are slidably connected to the frame 301. One set of motion tables 3021 is threadedly connected to the first reciprocating screw 3022, and the other set of motion tables 3021 is threadedly connected to the second reciprocating screw 3023. The first reciprocating screw 3022 and the second reciprocating screw 3023 are connected by the connecting shaft 3024. The 024 connection allows the first reciprocating screw 3022 and the second reciprocating screw 3023 to rotate synchronously when the connecting shaft 3024 rotates. This causes the two sets of motion tables 3021 to move closer to or further away from each other. Because of the reciprocating screws, the drive unit (motion table 3021) can reciprocate without changing the rotation direction of the main shaft (connecting shaft 3024). When the motion table 3021 moves to the end of the first reciprocating screw 3022 and the second reciprocating screw 3023, the connecting shaft 3024 continues to rotate, allowing the two sets of motion tables 3021 to move further away from or closer to each other. Each set of motion tables 3021 is fixedly connected to a gripping hook 306. When the two sets of motion tables 3021 move closer to each other, the gripping hook 306 can clamp and grip the rock wool. When the two sets of motion tables 3021 move further away from each other, the gripped rock wool can be released. Furthermore, the connecting shaft 3024 is also connected to the power input component 304, and both the rock wool lifting mechanism 100 and the rock wool feeding mechanism 400 are equipped with power generating components 305 in conjunction with the power input component 304. In other words, the power generating component 305 can generate power in conjunction with the power input component 304, and the power input component 304 is also equipped with a ratchet component 303, through which unidirectional power transmission is realized; Specifically, the power input component 304 includes a worm 3041, a worm wheel 3042, and a gear 3043. That is, the worm wheel 3042 is fixedly connected to the connecting shaft 3024, the worm 3041 is rotatably connected to the mechanism frame 301, the worm 3041 is meshed with the worm wheel 3042, one end of the worm 3041 is fixedly connected to a ratchet component 303, one end of the ratchet component 303 is fixedly connected to an input shaft 3044, and the gear 3043 is fixedly connected to the input shaft 3044. When the power input component 304 adopts the above structure, the power generating component 305 adopts a rack and pinion. More specifically, the ratchet component 303 includes a ratchet disc 3031, a ratchet 3032, a pawl 3033, and an elastic element 3034. The ratchet disc 3031 is provided with a ratchet 3032 inside. Multiple sets of pawls 3033 are rotatably connected inside the ratchet disc 3031. The pawls 3033 cooperate with the ratchet 3032. Each set of pawls 3033 is provided with an elastic element 3034 inside the ratchet disc 3031. An output shaft 3036 is fixedly connected to a ratchet disc 3031, and an input shaft 3035 is fixedly connected to a ratchet 3032. The input shaft 3035 extends out of the ratchet disc 3031. The output shaft 3036 is fixedly connected to a worm gear 3041, and the input shaft 3044 is fixedly connected to the input shaft 3035. When the input shaft 3044 rotates, the input shaft 3035 drives the ratchet 3032 to rotate. At this time, with the cooperation of the ratchet 3032 and the pawl 3033, the ratchet 3032 can push the pawl 3033, so the ratchet disc 3031 and the output shaft 3036 rotate. Alternatively, the ratchet 3032 cannot push the pawl 3033, so the pawl 3033 moves on its own, while the ratchet disc 3031 does not move, so the output shaft 3036 does not rotate. In summary, when the rock wool gripping mechanism grips the rock wool on the rock wool lifting mechanism 100, the downward force of the Z-axis linear motion module 203 causes the gear 3043 to engage with the corresponding rack, thus rotating the gear 3043. The rotational power is transmitted to the worm 3041 via the ratchet component 303, which in turn drives the worm wheel 3042 to rotate. This causes the first reciprocating screw 3022 and the second reciprocating screw 3023 to rotate synchronously. At this time, the two sets of motion tables 3021 move closer to each other, causing the two sets of gripping claws 306 to grip the rock wool. Afterward, the Z-axis linear motion module 203 drives the rock wool gripping mechanism to rise. At this time, under the action of the ratchet component 303, the power is not transmitted to the worm 3041, so the two sets of motion tables 3021 do not move. The self-locking effect of the worm 3041 and the worm wheel 3042 ensures stable gripping. Then, the X-axis linear motion module 202 drives the rock wool feeding mechanism 400, and then the Z-axis linear motion module 203 drives the rock wool gripping mechanism to descend. At this time, the gear 3043 and the corresponding rack cooperate to make the rack rotate. Then, under the action of the ratchet component 303, the power is transmitted to the worm 3041. Then the worm 3041 drives the worm wheel 3042 to rotate, and the two sets of motion tables 3021 move away from each other, thereby releasing the rock wool and placing it on the rock wool feeding mechanism 400. Then, the Z-axis linear motion module 203 drives the rock wool gripping mechanism to rise. At this time, under the action of the ratchet component 303, the two sets of motion tables 3021 do not move, which is consistent with the next gripping time, the two sets of gripping claws 306 are in the un-state. The same cycle is repeated to continuously grab and feed rock wool.

[0015] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0016] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A full-automatic rock wool continuous feeding machine, comprising a rock wool lifting mechanism (100), a rock wool transfer mechanism, a rock wool grabbing mechanism and a rock wool feeding mechanism (400), characterized in that: The rock wool hoist is provided with a rock wool feeding mechanism (400) at the bottom of one side. The rock wool transfer mechanism is fixedly connected to the rock wool gripping mechanism at its moving end. The rock wool transfer mechanism cooperates with the rock wool hoisting mechanism (100) and the rock wool feeding mechanism (400). The rock wool gripping mechanism includes a frame (301), a bidirectional motion module (302), and a ratchet component (303). The moving end of the rock wool transfer mechanism is fixedly connected to the frame (301). The bidirectional motion module (302) is provided on the frame (301). The bidirectional motion module (302) includes two sets of motion platforms (3021) that can move away from or towards each other. Each set of motion platforms (3021) is fixedly connected to a gripping hook (306). The bidirectional motion module (302) is powered by a power input component (304). The ratchet component (303) is provided on the power input component (304). Both the rock wool lifting mechanism (100) and the rock wool feeding mechanism (400) are equipped with power generating components (305) in conjunction with the power input component (304).

2. The fully automatic rock wool top-up machine according to claim 1, characterized in that: The bidirectional motion module (302) includes a first reciprocating screw (3022), a second reciprocating screw (3023), and a connecting shaft (3024). Two sets of motion tables (3021) are slidably connected on the mechanism frame (301). The first reciprocating screw (3022) is threadedly connected to one set of motion tables (3021), and the second reciprocating screw (3023) is threadedly connected to the other set of motion tables (3021). The first reciprocating screw (3022) and the second reciprocating screw (3023) are connected through the connecting shaft (3024), and the connecting shaft (3024) is poweredly connected to the power input component (304).

3. The fully automatic rock wool top-up machine according to claim 2, characterized in that: The power input component (304) includes a worm (3041), a worm wheel (3042), and a gear (3043). The worm wheel (3042) is fixedly connected to the connecting shaft (3024), and the worm (3041) is rotatably connected to the mechanism frame (301). The worm (3041) is meshed with the worm wheel (3042). One end of the worm (3041) is fixedly connected to the ratchet component (303), and one end of the ratchet component (303) is fixedly connected to the input shaft (3044). The gear (3043) is fixedly connected to the input shaft (3044). All power generating components (305) employ racks.

4. The fully automatic rock wool top-up machine according to claim 3, characterized in that: The ratchet component (303) includes a ratchet disc (3031), a ratchet (3032), a pawl (3033), and an elastic element (3034). The ratchet disc (3031) contains the ratchet (3032), and multiple sets of pawls (3033) are rotatably connected inside the ratchet disc (3031). The pawls (3033) cooperate with the ratchet (3032), and the elastic element (3034) is provided inside the ratchet disc (3031) to cooperate with each set of pawls (3033). An output shaft (3036) is fixedly connected to the ratchet disc (3031), an input shaft (3035) is fixedly connected to the ratchet (3032), the input shaft (3035) extends out of the ratchet disc (3031), the output shaft (3036) is fixedly connected to the worm gear (3041), and the input shaft (3044) is fixedly connected to the input shaft (3035).

5. The fully automatic rock wool top-up machine according to claim 1, characterized in that: The rock wool transfer mechanism includes a transfer frame (201), an X-axis linear motion module (202), and a Z-axis linear motion module (203). The X-axis linear motion module (202) is mounted on the transfer frame (201). The Z-axis linear motion module (203) is fixedly connected to the moving part of the X-axis linear motion module (202). The rock wool gripping mechanism is fixedly connected to the moving part of the Z-axis linear motion module (203).

6. The fully automatic rock wool top-up machine according to claim 5, characterized in that: The X-axis linear motion module (202) and the Z-axis linear motion module (203) are both adopted as one of the following: lead screw linear module, synchronous belt linear module, and gear and rack linear module.

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