A nonwoven fabric fiber opening apparatus

CN224768931UActive Publication Date: 2026-09-18ZHEJIANG YABAO NON-WOVEN FABRICS PROD CO LTD
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Patent Information

Application Number
CN202521287750.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-09-18
Estimated Expiration
2035-06-23

AI Technical Summary

Technical Problem

[0004]但是上述装置在实际使用时仍旧存在一些缺点,较为明显的就是,无纺布开松机在加工过程中,由于纤维质量轻盈,开松辊上经常会缠绕很多的纤维材料,容易产生堆积现象,堆积的纤维不及时清理容易轧入后续加工的无纺布中,从而影响无纺布的质量

Benefits of technology

[0019]通过采用上述技术方案,通过入料板的设置,能够为无纺布纤维提供放置场所。

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Abstract

The utility model relates to a kind of non-woven fabric fiber opening equipment, belong to textile technical field, including opening machine box, the inside rotation of opening machine box is installed with opening upper roll, and the inside rotation of opening machine box and located below opening upper roll is installed with opening lower roll.This utility model has the beneficial effect that when producing non-woven fabric fiber, non-woven fabric fiber can be sent into the opening upper roll and opening lower roll between opening machine box, and then the opening treatment of fiber can be realized, and when there are more fiber materials on the surface of opening upper roll and opening lower roll, by the setting of air pipe, the fiber on opening upper roll and opening lower roll can be scraped by the scraper on its surface, and the scraped fiber is sucked into air pipe by dust extraction fan, and finally sent into dust collecting box, so that workers can process fiber materials, and the influence on subsequent non-woven fabric processing can be reduced, to ensure the production quality of non-woven fabric.
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Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a nonwoven fiber opening device. Background Technology

[0002] Non-woven fabric, also known as non-woven cloth, is composed of oriented or random fibers. It is a new generation of environmentally friendly material with characteristics such as moisture resistance, breathability, flexibility, light weight, non-combustibility, easy decomposition, non-toxicity and non-irritation, rich colors, low price, and recyclability. As a front-end equipment in a complete set of equipment for processing non-woven fabric products such as non-woven fabric and non-woven felt, the opening machine's main function is to open the raw materials obtained from market channels for the production of non-woven products.

[0003] A search revealed a Chinese patent disclosure for a nonwoven fabric opening machine (authorization announcement number CN211256173U), comprising a conveyor belt, a central gravity sensor at the end of the conveyor belt, an input shaft of a reducer connected to a drive shaft of an engine, a left gravity sensor on the left side of the central gravity sensor, a right gravity sensor on the right side of the central gravity sensor, an opening machine at the end of the central gravity sensor, and a controller electrically connected to the central gravity sensor, the left gravity sensor, the right gravity sensor, and the engine. This patented technology can instruct the controller to control the engine rotation, changing the position of the fabric falling onto the gravity sensor, thereby altering the distribution of the fabric.

[0004] However, the above-mentioned device still has some drawbacks in actual use. The most obvious one is that during the processing of nonwoven fabric opening machine, due to the light weight of the fibers, a lot of fiber material often gets wrapped around the opening roller, which easily causes accumulation. If the accumulated fibers are not cleaned in time, they can easily be rolled into the nonwoven fabric in subsequent processing, thus affecting the quality of the nonwoven fabric. Utility Model Content

[0005] In view of the above-mentioned problems existing in the prior art, the main purpose of this utility model is to provide a non-woven fabric fiber opening device.

[0006] The technical solution of this utility model is as follows: a non-woven fabric fiber opening device includes an opening machine box, an upper opening roller is rotatably installed inside the opening machine box, a lower opening roller is rotatably installed inside the opening machine box and below the upper opening roller, two fixed boxes are fixedly installed inside the opening machine box, the two fixed boxes are respectively set on one side of the upper opening roller and the lower opening roller, an air duct is fixedly connected inside the fixed box, a dust suction hole is arrayed inside the air duct, scrapers are fixedly connected to the outside of the air duct and on both sides of the dust suction hole, a dust suction fan is fixedly installed on the outside of the opening machine box, and a dust collection box is fixedly connected to the outside of the opening machine box and on one side of the dust suction fan.

[0007] By adopting the above technical solution, the fibers on the upper and lower opening rollers can be scraped off by the scraper on the surface of the air duct, and the scraped fibers can be sucked into the air duct by the dust suction fan and finally sent into the dust collection box so that the staff can process the fiber materials.

[0008] In a preferred embodiment, the rotating shaft of the upper opening roller extends to the outside of the opening machine housing and is fixedly connected to a second pulley. A pressing roller is rotatably installed inside the opening machine housing. The rotating shaft of the pressing roller extends to the outside of the opening machine housing and is fixedly connected to a first pulley. A transmission belt drives between the first pulley and the second pulley.

[0009] By adopting the above technical solution, the non-woven fabric fibers on the feed plate can be fed into the opening machine box by using the pressing roller, and the non-woven fabric fibers can be squeezed.

[0010] In a preferred embodiment, a second servo motor is fixedly installed on the outside of the opening machine housing and above the dust collection box. The output shaft of the second servo motor extends into the interior of the opening machine housing and is fixedly connected to the center of the upper opening roller.

[0011] By adopting the above technical solution, the rotation of the output shaft of the second servo motor can drive the upper roller to rotate, thereby realizing the transmission of power.

[0012] In a preferred embodiment, the vacuum cleaner fan has two input ends that extend into the interior of the corresponding air ducts, and the output end of the vacuum cleaner fan extends into the interior of the dust collection box.

[0013] By adopting the above technical solution and the above connection method, the normal transport of nonwoven fibers can be ensured.

[0014] In a preferred embodiment, a servo motor is fixedly installed on one side of the opening machine housing, and the output shaft of the servo motor extends into the interior of the opening machine housing and is fixedly connected to the rotating shaft of the lower opening roller.

[0015] By adopting the above technical solution, the rotation of the output shaft of servo motor one can drive the lower roller to rotate.

[0016] In a preferred embodiment, the end of the scraper away from the air duct is in contact with the surfaces of the upper and lower opening rollers.

[0017] By adopting the above technical solution and through the counteracting arrangement, the scraping effect of the scraper on nonwoven fabric fibers can be improved.

[0018] In a preferred embodiment, a cover is hinged to the top of the opening machine housing and above the opening upper roller, and a feed plate is fixedly connected to the outside of the opening machine housing.

[0019] By adopting the above technical solution and setting up the feed plate, a place can be provided for the nonwoven fibers.

[0020] In a preferred embodiment, the interior of each fixed box is hinged with a door, and the exterior of the opening and closing box is connected to a controller.

[0021] By adopting the above technical solution, the electrical equipment on the device can be controlled by the controller.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, when nonwoven fabric fibers are fed into the opening machine box, the opening of the fibers can be achieved through the combined use of the upper and lower opening rollers. Through the setting of the air duct, the fibers on the upper and lower opening rollers can be scraped off by the scraper on its surface. The scraped fibers are then sucked into the air duct by the dust extraction fan and finally sent into the dust collection box so that the workers can process the fiber materials. This can reduce the impact on subsequent nonwoven fabric processing and ensure the production quality of nonwoven fabric.

[0023] 2. In this utility model, the rotation of the rotating shaft of the opening roller can drive the second pulley to rotate, and the transmission belt can drive the first pulley to rotate, thereby realizing the rotation of the pressing roller. By using the pressing roller, the non-woven fabric fibers on the feed plate can be fed into the opening machine box and the non-woven fabric fibers can be squeezed to improve the opening effect of the non-woven fabric fibers. Attached Figure Description

[0024] Figure 1 This utility model provides an overall perspective view of a nonwoven fabric fiber opening device; Figure 2 This utility model provides a cross-sectional view of a nonwoven fabric fiber opening device; Figure 3A side view of a nonwoven fiber opening device provided by this utility model; Figure 4 This utility model provides a nonwoven fiber opening device. Figure 2 Enlarged view of point A in the middle.

[0025] Legend: 1. Loosening machine housing; 2. Cover; 3. Loosening upper roller; 4. Fixed box; 5. Pressing roller; 6. Box door; 7. First pulley; 8. Transmission belt; 9. Second pulley; 10. Servo motor one; 11. Feed plate; 12. Loosening lower roller; 13. Servo motor two; 14. Dust collection box; 15. Dust extraction fan; 16. Air duct; 17. Dust extraction hole; 18. Scraper. Detailed Implementation

[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0027] Reference Figure 1-4 A nonwoven fabric fiber opening device includes an opening machine housing 1. An upper opening roller 3 is rotatably mounted inside the opening machine housing 1. A lower opening roller 12 is rotatably mounted inside the opening machine housing 1 and below the upper opening roller 3. Two fixed boxes 4 are fixedly installed inside the opening machine housing 1, respectively located on one side of the upper opening roller 3 and the lower opening roller 12. An air duct 16 is fixedly connected inside the fixed box 4. Dust suction holes 17 are arrayed inside the air duct 16. Scrapers 18 are fixedly connected to the outside of the air duct 16 on both sides of the dust suction holes 17. A dust suction fan 15 is fixedly installed on the outside of the opening machine housing 1. A dust collection box 14 is fixedly connected to the side. During the production of nonwoven fabric fibers, the nonwoven fabric fibers can be fed into the opening machine box 1 between the opening upper roller 3 and the opening lower roller 12 to achieve the opening treatment of the fibers. When a large amount of fiber material is wrapped around the surface of the opening upper roller 3 and the opening lower roller 12, the fibers on the opening upper roller 3 and the opening lower roller 12 can be scraped off by the scraper 18 on its surface through the air duct 16. The scraped fibers are then sucked into the air duct 16 by the dust suction fan 15 and finally sent into the dust collection box 14 so that the workers can process the fiber material and reduce the impact on subsequent nonwoven fabric processing, thus ensuring the production quality of nonwoven fabric.

[0028] Specifically, the rotating shaft of the upper opening roller 3 extends to the outside of the opening machine housing 1 and is fixedly connected to a second pulley 9. A pressing roller 5 is rotatably installed inside the opening machine housing 1. The rotation of the upper opening roller 3's rotating shaft drives the second pulley 9 to rotate, and the transmission belt 8 drives the first pulley 7 to rotate, thus enabling the pressing roller 5 to rotate. Through the use of the pressing roller 5, the non-woven fabric fibers on the feed plate 11 are fed into the opening machine housing 1, and the non-woven fabric fibers are squeezed. The rotating shaft of the pressing roller 5 extends to the outside of the opening machine housing 1 and is fixedly connected to a first pulley 7. The first pulley 7 and... A transmission belt 8 is connected between the second pulley 9 and the transmission belt 8. A servo motor 13 is fixedly installed on the outside of the opening machine housing 1 and above the dust collection box 14. The rotation of the output shaft of the servo motor 13 can drive the upper opening roller 3 to rotate, thereby realizing the transmission of power. The output shaft of the servo motor 13 extends into the interior of the opening machine housing 1 and is fixedly connected to the center of the upper opening roller 3. The dust collection fan 15 has two input ends and extends into the interior of the corresponding air duct 16. Through the above connection method, the normal conveying of non-woven fabric fibers can be ensured. The output end of the dust collection fan 15 extends into the interior of the dust collection box 14.

[0029] Specifically, a servo motor 10 is fixedly installed on one side of the opening machine housing 1. The output shaft of the servo motor 10 extends into the interior of the opening machine housing 1 and is fixedly connected to the rotating shaft of the lower opening roller 12. The rotation of the output shaft of the servo motor 10 can drive the lower opening roller 12 to rotate, thereby enabling it to work in conjunction with the upper opening roller 3 to open the nonwoven fabric fibers. The end of the scraper 18 away from the air duct 16 is in contact with the surfaces of the upper opening roller 3 and the lower opening roller 12. A cover 2 is hinged to the top of the opening machine housing 1 and above the upper opening roller 3. A feed plate 11 is fixedly connected to the outside of the opening machine housing 1. A door 6 is hinged inside the fixed box 4. The door 6 allows the operator to remove any remaining nonwoven fabric fibers that have fallen into the fixed box 4. A controller is externally connected to the outside of the opening machine housing 1, which can control the electrical equipment on the machine.

[0030] Working principle: First, during the production of nonwoven fabric fibers, the nonwoven fabric fibers are placed on the feed plate 11 and come into contact with the pressing roller 5. Then, the controller controls the servo motor 10, the servo motor 13, and the dust extraction fan 15 to drive them. The rotation of the upper opening roller 3 drives the second pulley 9 to rotate, and the transmission belt 8 drives the first pulley 7 to rotate, thereby realizing the rotation of the pressing roller 5. The rotation of the pressing roller 5 can wind the nonwoven fabric fibers on the feed plate 11 into the opening machine box 1, and the fibers are then wound into the opening machine box 1 by the rotation of the output shaft of the servo motor 10. The movement of the upper and lower opening rollers 12 can cause them to rotate, which in turn can be used in conjunction with the upper opening roller 3 to open the nonwoven fabric fibers. When a large amount of fiber material is wrapped around the surface of the upper and lower opening rollers 12, the fibers on the upper and lower opening rollers 12 can be scraped off by the scraper 18 on the surface of the air duct 16. The scraped fibers are then sucked into the air duct 16 by the dust suction fan 15 and finally sent into the dust collection box 14 so that the workers can process the fiber material and reduce the impact on subsequent nonwoven fabric processing, thus ensuring the production quality of the nonwoven fabric.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0032] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A nonwoven fabric fiber opening device, comprising an opening machine housing (1), characterized in that: The opening machine housing (1) is rotatably installed with an upper opening roller (3). The opening machine housing (1) is rotatably installed with a lower opening roller (12) located below the upper opening roller (3). The opening machine housing (1) is fixedly installed with two fixed boxes (4). The two fixed boxes (4) are respectively located on one side of the upper opening roller (3) and the lower opening roller (12). The fixed boxes (4) are fixedly connected with air ducts (16). The air ducts (16) are arrayed with dust suction holes (17). The air ducts (16) are fixedly connected with scrapers (18) on both sides of the dust suction holes (17). The opening machine housing (1) is fixedly installed with a dust suction fan (15). The opening machine housing (1) is fixedly connected with a dust collection box (14) on one side of the dust suction fan (15).

2. The nonwoven fiber opening device according to claim 1, characterized in that: The rotating shaft of the upper opening roller (3) extends to the outside of the opening machine box (1) and is fixedly connected to a second pulley (9). The pressing roller (5) is rotatably installed inside the opening machine box (1). The rotating shaft of the pressing roller (5) extends to the outside of the opening machine box (1) and is fixedly connected to a first pulley (7). A transmission belt (8) is connected between the first pulley (7) and the second pulley (9).

3. The nonwoven fiber opening device according to claim 1, characterized in that: A servo motor 2 (13) is fixedly installed on the outside of the opening machine box (1) and above the dust collection box (14). The output shaft of the servo motor 2 (13) extends into the interior of the opening machine box (1) and is fixedly connected to the center of the opening upper roller (3).

4. The nonwoven fiber opening device according to claim 1, characterized in that: The vacuum cleaner (15) has two input ends that extend into the interior of the corresponding air duct (16), and the output end of the vacuum cleaner (15) extends into the interior of the dust collection box (14).

5. The nonwoven fiber opening device according to claim 1, characterized in that: A servo motor (10) is fixedly installed on one side of the opening machine housing (1). The output shaft of the servo motor (10) extends into the interior of the opening machine housing (1) and is fixedly connected to the rotating shaft of the lower opening roller (12).

6. The nonwoven fiber opening device according to claim 1, characterized in that: The end of the scraper (18) away from the air duct (16) is in contact with the surfaces of the upper opening roller (3) and the lower opening roller (12).

7. The nonwoven fiber opening device according to claim 1, characterized in that: A cover (2) is hinged to the top of the opening machine box (1) and above the opening upper roller (3), and a feed plate (11) is fixedly connected to the outside of the opening machine box (1).

8. The nonwoven fiber opening device according to claim 1, characterized in that: The interior of each fixed box (4) is hinged with a box door (6), and the exterior of the opening box (1) is connected to a controller.

Citation Information

Patent Citations

  • Non-woven fabric opener

    CN211256173U