Method and device for electrochemical machining of a metallic workpiece

The hydrostatic compensating device facilitates automatic centering of the workpiece in the ECM process, addressing the time-consuming alignment issue in ECM methods, enabling efficient and precise machining suitable for mass production.

DE102014016729B4Active Publication Date: 2025-07-31MINEBEAMITSUMI INC
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Patent Information

Application Number
DE102014016729
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2014-11-13
Publication Date
2025-07-31
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing electrochemical machining (ECM) methods for machining bearing components in fluid dynamic miniature bearings are time-consuming due to the need for precise alignment and centering of the electrode with the workpiece, which is unsuitable for mass production.

Method used

A device and method utilizing a hydrostatic compensating device for automatic centering of the workpiece relative to the electrode, using a fluid pressure to align the workpiece within the workpiece holder, allowing for precise alignment without separate manufacturing and assembly of components.

Benefits of technology

Enables faster and more economical electrochemical machining by simplifying the alignment process, ensuring precise alignment and centering of the electrode with the workpiece, suitable for various workpiece shapes and suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

A device for electrochemically machining a metallic workpiece (30), comprising: a clamping device (10), an electrode (14) fixedly arranged in the clamping device (10) for electrochemically machining the workpiece (30), a workpiece holder (16) arranged on the clamping device for receiving and positioning the workpiece (30) relative to the electrode (14), means (20, 22, 28, 62) for supplying an electrolyte (38) into a working gap (34) between the electrode (14) and the workpiece (30), and means for applying an electrical voltage between the electrode (14) and the workpiece (30); characterized by means (20, 22, 38) for automatically centering the workpiece (30) in the workpiece holder (16), wherein the workpiece (30) is held freely movable in the workpiece holder (16) by means of a hydrostatic compensating device and is automatically centered relative to the electrode (14).
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Claims

[1] Device for electrochemically machining a metallic workpiece (30), comprising: a clamping device (10), an electrode (14) fixedly arranged in the clamping device (10) for electrochemical machining of the workpiece (30), a workpiece holder (16) arranged on the clamping means for receiving and positioning the workpiece (30) relative to the electrode (14), Means (20, 22, 28, 62) for supplying an electrolyte (38) into a working gap (34) between the electrode (14) and the workpiece (30), and Means for applying an electrical voltage between the electrode (14) and the workpiece (30); characterized by Means (20, 22, 38) for automatically centering the workpiece (30) in the workpiece holder (16), wherein the workpiece (30) is held freely movable in the workpiece holder (16) by means of a hydrostatic compensation device and is automatically centered relative to the electrode (14). [2] Apparatus for electrochemically machining a metallic workpiece according to claim 1, wherein the apparatus is used for introducing bearing groove structures into the surface of a bearing component of a fluid dynamic bearing. [3] Device according to claim 1 or 2, characterized by in that the means for automatically centering the metallic workpiece comprises a hydrostatic compensating device, wherein a fluid (38) is introduced under pressure into an intermediate space (36) between the workpiece holder (16) and the workpiece (30). [4] Device according to one of claims 1 to 3, characterized bythat the surfaces of the clamping means (10), the electrode (14) and the workpiece holder (16) facing the workpiece (30) can be machined together in one clamping after their assembly and can thus be aligned with one another. [5] Device according to claim 3 or 4, characterized by that the fluid (38) for centering the workpiece (30) is at the same time the electrolyte (38) for electrochemical machining of the workpiece (30). [6] Device according to one of claims 3 to 5, characterized by that the intermediate space (36) is connected to the working gap (34). [7] Device according to one of claims 3 to 6, characterized by that the gap (36) between the workpiece holder (16) and the workpiece (30) is a gap with a gap width of 20 - 50 micrometers. [8] Device according to one of claims 3 to 7, characterized bythat recesses (20) are provided in the surface of the workpiece holder (16) facing the workpiece (30), into which bores (22) open, via which the electrolyte (38) is fed into the intermediate space (36) between the workpiece holder (16) and the workpiece (30). [9] Device according to one of claims 1 to 8, characterized by that the workpiece holder (16) comprises a recess for receiving the workpiece (30). [10] Device according to one of claims 1 to 9, characterized by that a stopper surface (11) is arranged on the clamping device (10) as an axial stop for the workpiece (30). [11] Device according to one of claims 1 to 10, characterized by that the device has a second inlet (28, 62) through which the electrolyte (38) is fed into the working gap for electrochemical machining of the workpiece (30). [12] Device according to one of claims 1 to 11, characterized byin that the clamping device (10) comprises a concentrically arranged metal bushing (58), wherein the metal bushing (58) can be electrically contacted from the outside on the one hand and can be electrically connected to the workpiece (30) to be machined on the other hand. [13] Method for electrochemically machining a metallic workpiece (30), comprising the steps: Providing a clamping device (10) with an electrode (14) fixedly arranged in the clamping device for electrochemical machining of the workpiece (30), Inserting the workpiece (30) into a workpiece holder (16), and Electrochemical machining of the workpiece (30) by supplying an electrolyte (38) into a working gap (34) between the electrode (14) and the workpiece (30) and applying an electrical voltage between the electrode (14) and the workpiece (30), characterized byan automatic centering of the workpiece (30) in the workpiece holder (16) by means of a hydrostatic compensation device, wherein a fluid (38) is introduced under pressure into an intermediate space (36) between the workpiece holder (16) and the workpiece (30). [14] Method according to claim 13, characterized by that electrochemical machining comprises the introduction of bearing groove structures into the surface of a bearing component of a fluid dynamic bearing.

Citation Information

Patent Citations

  • automatic machine controlled gap for ECM grooving on a conical fluid dynamic bearing

    DE10297427T5

  • Electrolytic machining method and electrolytic machining apparatus

    US20030217931A1

  • Method and device for forming a dynamic pressure-generating groove in a fluid dynamic pressure bearing

    US20070023279A1