A system for hinge installation

Abstract

The present application provides a system for hinge installation, wherein the shaft pressing device includes a pushing cylinder, and the pushing cylinder is provided with a pushing head moving along the Y-axis direction, and the pushing head is located on one side of the lower opening of the discharge portion and is used to push the shaft from the discharge area into the groove of the receiving device, and the receiving device has a receiving surface on the side close to the pushing device, and the receiving surface is located on the lower side of the discharge port, and the receiving surface is an inclined surface gradually inclined downward from the side away from the pushing device to the side close to the pushing device, and a placement area for placing the shaft is formed between the pushing head of the pushing device and the receiving surface.

Description

Technical Field

[0001] The present application relates to a system for hinge installation, and more particularly to a hinge installation system with an automatic feeding component. Background Art

[0002] In the prior art, a hinge, also known as a hinge, is a mechanical device used to connect two solids and allow relative rotation between them. It usually includes a male hinge and a female hinge that are connected to each other in rotation. The male hinge and the female hinge are connected to each other through an axis. The axis is usually placed in a feed box. The axis in the feed box cannot be discharged one by one. Sometimes, many axis are discharged together. Sometimes, due to the mutual squeezing of the axis of the feed box, a blockage occurs, which makes the axis unable to be discharged smoothly. In addition, when the feeding device receives the falling axis, the axis going down will roll on the upper surface of the feeding device. When the axis rolls to leave the discharge area, the axis in the feed box will continue to fall, and the effect of discharging the axis one by one cannot be completed.

[0003] Application Contents

[0004] The technical problem to be solved by the present application is to provide a system for hinge installation.

[0005] In order to solve the above technical problems, the present application provides a system for hinge installation, the system comprising a machine platform, a female hinge mounting seat mounted on the machine platform for placing a female hinge, a male hinge mounting seat for mounting a male hinge, and a shaft pressing device for installing an axis, the female hinge mounting seat and the male hinge mounting seat are arranged on the machine platform along the Y-axis direction, the male hinge mounting seat is mounted on a slide rail, and the slide rail is extended along the Y-axis direction, the system also comprises a male hinge mounting seat driving cylinder for driving the male hinge mounting seat to slide along the slide rail, the system also comprises an automatic feeding component, the automatic feeding component comprises an axis accommodating channel, a receiving device arranged at the lower side of the axis accommodating channel for receiving the axis dropped from the axis accommodating channel, the upper surface of the receiving device is provided with a material extending along the X-axis direction for receiving the axis The shaft accommodating channel includes, from top to bottom, a feed portion extending along the Z-axis direction, an inclined portion arranged obliquely, and a discharge portion extending along the Z-axis direction. A discharge area is formed between the lower opening of the discharge portion and the upper surface of the receiving device. The shaft pressing device includes a pushing cylinder. The pushing cylinder is provided with a pushing head moving along the Y-axis direction. The pushing head is located on one side of the lower opening of the discharge portion and is used to push the shaft from the discharge area into the groove of the receiving device. The receiving device has a receiving surface on a side close to the pushing device. The receiving surface is located on the lower side of the discharge port. The receiving surface is an inclined surface gradually inclined downward from the side away from the pushing device to the side close to the pushing device. A placement area for placing the shaft is formed between the pushing head of the pushing device and the receiving surface.

[0006] Preferably, the system also includes a pushing device for pressing the axis in the material receiving device into the axis hole of the hinge, and the automatic feeding assembly also includes a rotating shaft, the material receiving device is rotatably connected around the rotating shaft, a first inclined surface is provided on the side of the material receiving device close to the pushing device, and a second inclined surface corresponding to the first inclined surface is provided on the side of the pushing device close to the material receiving device, the material receiving device has a first position and a second position, when the material receiving device is not pushed by the pushing device, the material receiving device is in the first position; when the second inclined surface pushes the first inclined surface along the X-axis direction, the second inclined surface of the material receiving device rotates along the rotating shaft to the second position.

[0007] Preferably, the system further comprises a first inserting device and a second inserting device for installing the inserting device onto the axial hole of the male hinge.

[0008] Preferably, the automatic feeding assembly also includes an elastic member, which is used to generate a restoring force for returning the material receiving device to the first position when the material receiving device leaves the first position. The elastic member is a torsion spring sleeved on the rotating shaft, and the material receiving device is fixedly connected to the torsion spring.

[0009] Preferably, the pushing device includes a pressing head for pushing the pushing shaft in the X-axis direction, a pushing rod connected to the pressing head, and a pressing cylinder for driving the pushing rod to move along the X-axis direction, and an end face of the pushing rod close to the pressing head is the second inclined surface.

[0010] Preferably, the width of the shaft accommodating channel is greater than the diameter of the shaft and less than twice the diameter of the shaft, and the length of the shaft accommodating channel is greater than the length of the shaft.

[0011] Preferably, the first sleeve device includes a first sleeve pressure head and a first sleeve cylinder for driving the first sleeve pressure head to move along the X direction, the second sleeve device includes a second sleeve pressure head and a second sleeve cylinder for driving the second sleeve pressure head to move along the X-axis direction, the first sleeve cylinder is arranged on a first sleeve cylinder mounting seat, the second sleeve cylinder is arranged on a second sleeve cylinder mounting seat, and the first sleeve cylinder mounting seat and the second sleeve cylinder mounting seat are arranged on the machine platform.

[0012] Preferably, the system also includes a rotary pressing device, which is installed on a male hinge mounting seat. The rotary pressing device includes two rotary pressing cylinders and two rotary pressing shafts driven by the rotary pressing cylinders, respectively, and rotary pressing heads respectively arranged on the upper ends of the two rotary pressing shafts. The rotary pressing cylinders drive the rotary pressing shafts to rotate along their own axes and drive the rotary pressing shafts to move along the Z-axis direction. The rotary pressing heads are used to fix the male hinge on the male hinge mounting seat.

[0013] Preferably, the machine platform is also provided with an upper cylinder, which is arranged at the lower side of the female hinge mounting seat, and is used to lift the hinge with the shaft installed upward from the mounting seat.

[0014] Preferably, the machine platform is also provided with a limit device for limiting the female hinge on the female hinge mounting seat, the limit device includes a limit frame, a limit block is installed on the limit frame, and a limit cylinder is used to drive the limit block to move along the Z-axis direction. The system also includes an automatic feeding device, and the automatic feeding device is arranged between the female hinge mounting seat and the pressing device.

[0015] The present application discloses a system for hinge installation, in which inclined receiving surfaces are respectively provided on the material receiving device and the shaft pressing device, so that the falling shaft is clamped between the pushing head and the receiving surface to prevent the shaft from leaving the material receiving area, and the shaft that is about to fall from the upper part is blocked in the material discharging area, thereby achieving the effect of discharging the shafts of the feeding device one by one, and the receiving surface is an inclined surface, so that when the pushing head pushes the shaft along the Y-axis direction, the shaft can slide and rise along the receiving surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a structural schematic diagram of a system for hinge installation described in the present application;

[0017] Figure 2 is a structural schematic diagram of a system for hinge installation described in the present application;

[0018] Figure 3 is a schematic diagram of the structure of the automatic feeding assembly described in the present application;

[0019] Figure 4 is a schematic diagram of the structure of the automatic feeding assembly described in this application,

[0020] Among them: 1, machine; 21, female hinge mounting seat; 22, male hinge mounting seat; 23, slide rail; 3, rotary pressing device; 51, first sleeve cylinder; 52, second sleeve cylinder; 511, first sleeve pressure head; 521, second sleeve pressure head; 6, limit device; 61, limit block; 71, pressure cylinder; 72, push rod; 74, pressure head; 73, pressure cylinder mounting seat; 721, second inclined surface; 81, first sleeve cylinder mounting seat; Mounting seat; 82, second sleeve cylinder mounting seat; 31, rotary pressing cylinder; 32, rotary pressing shaft; 33, rotary pressing head; 4, automatic feeding assembly; 41, shaft accommodating channel; 42, feeding section; 43, inclined section; 44, discharging section; 45, discharging area; 46, material receiving device; 461, groove; 47, pushing cylinder; 471, pushing head; 462, rotating shaft; 463, receiving surface; 464, first inclined surface; 100, shaft. DETAILED DESCRIPTION

[0021] The present application is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present application and implement it, but the embodiments are not intended to limit the present application.

[0022] like Figure 1 and 2As shown, a system for hinge installation described in the present application includes a machine 1, a female hinge mounting seat 21 mounted on the machine 1 for placing a female hinge, a male hinge mounting seat 22 for mounting a male hinge, a first inserting device and a second inserting device for installing an inserting sleeve on the shaft hole of the male hinge, and a pressing device for installing a shaft 100. The female hinge mounting seat 21 and the male hinge mounting seat 22 are arranged on the machine 1 along the Y-axis direction, and the male hinge mounting seat 22 is mounted on a slide rail 23, and the slide rail 23 is extended along the Y-axis direction. The system also includes a male hinge mounting seat 22 driving cylinder for driving the male hinge mounting seat 22 to slide along the slide rail 23. The male hinge mounting seat 22 has a first position for installing the inserting sleeve and a second position for installing the shaft 100. The male hinge mounting seat 22 driving cylinder is used to drive the male hinge mounting seat 22 to slide along the slide rail 23 at the first position and the second position. The system further comprises a rotary pressing device 3 arranged on the male hinge mounting seat 22, and the rotary pressing device 3 is used to fix the male hinge on the male hinge mounting seat 22. The first inserting device comprises a first inserting press head 511 and a first inserting cylinder 51 for driving the first inserting press head 511 to move along the X-axis direction, and the second inserting device comprises a second inserting press head 521 and a second inserting cylinder 52 for driving the second inserting press head 521 to move along the X-axis direction. The first inserting cylinder 51 is arranged on the first inserting cylinder mounting seat 81, and the second inserting cylinder 52 is arranged on the second inserting cylinder mounting seat 82. The first inserting cylinder mounting seat 81 and the second inserting cylinder mounting seat 82 are arranged on the machine platform 1.

[0023] The machine 1 is also provided with an upper cylinder, which is arranged on the lower side of the female hinge mounting seat 21, and is used to lift the hinge on which the shaft 100 is installed upward from the mounting seat. Since the upper cylinder is installed on the lower side of the female hinge mounting seat 21, after the hinge is installed, the upper cylinder is opened to push the hinge out of the mounting seat, and there is no need to manually buckle the hinge, which is more convenient to operate. The machine 1 is also provided with a limiting device 6 for limiting the female hinge on the female hinge mounting seat 21, and the limiting device 6 includes a limiting frame, on which a limiting block 61 is installed, and a limiting cylinder for driving the limiting block 61 to move along the Z-axis direction. The limiting cylinder can limit the female hinge on the female hinge mounting seat 21 without displacement, thereby preventing damage to the shaft 100 during the pressing process.

[0024] like Figure 3 and 4As shown, an automatic feeding component 4 includes an axis accommodating channel 41, a receiving device 46 arranged at the lower side of the axis accommodating channel 41 for receiving the axis 100 dropped from the axis accommodating channel 41, and a pushing device for pressing the axis 100 in the receiving device 46 into the axis hole of the hinge. The automatic feeding component 4 also includes a rotating shaft 462, and the receiving device 46 is rotatably connected around the rotating shaft 462. A first inclined surface 464 is arranged on the side of the receiving device 46 close to the pushing device, and a second inclined surface 721 corresponding to the first inclined surface 464 is arranged on the side of the pushing device close to the receiving device 46. The receiving device 46 has a first position and a second position. When the receiving device 46 is not pushed by the pushing device, the receiving device 46 is in the first position; when the second inclined surface 721 pushes the first inclined surface 464 along the X-axis direction, the receiving device 46 described by the second inclined surface 721 rotates along the rotating shaft 462 to the second position. The automatic feeding assembly 4 also includes an elastic member, which is used to generate a restoring force to return the material receiving device 46 to the first position when the material receiving device 46 leaves the first position. The elastic member is a torsion spring sleeved on the rotating shaft 462, and the material receiving device 46 is fixedly connected to the torsion spring. The upper surface of the material receiving device 46 is provided with a groove 461 extending along the X-axis direction for receiving the shaft 100. The pushing device includes a pressing head 74 for pushing the pushing shaft 100 in the X-axis direction, a pushing rod 72 connected to the pressing head 74, and a pressing cylinder 71 for driving the pushing rod 72 to move along the X-axis direction. The end face of the pushing rod 72 close to the pressing head 74 is the second inclined surface 721. The second inclined surface 721 is a truncated cone surface. The width of the shaft accommodating channel 41 is greater than the diameter of the shaft and less than twice the diameter of the shaft, and the length of the shaft 100 accommodating channel 41 is greater than the length of the shaft 100. The shaft accommodating channel 41 includes, from top to bottom, a feed portion 42 extending along the Z-axis direction, an inclined portion 43 arranged obliquely, and a discharge portion 44 extending along the Z-axis direction. A discharge area 45 is formed between the lower opening of the discharge portion 44 and the upper surface of the receiving device 46. The automatic feeding assembly 4 also includes a push cylinder 47, which is provided with a push head 471 moving along the Y-axis direction. The push head 471 is located at one side of the discharge area 45 and is used to push the shaft 100 from the discharge area 45 into the groove 461 of the receiving device 46.The receiving device 46 has a receiving surface 463 on the side close to the pushing device. The receiving surface 463 is located at the lower side of the discharge port. The receiving surface 463 is an inclined surface that gradually tilts downward from the side away from the pushing device to the side close to the pushing device. A placement area for placing the shaft 100 is formed between the pushing head 471 of the pushing device and the receiving surface 463. Inclined receiving surfaces 463 are respectively provided on the receiving device and the pressing device, so that the falling shaft 100 is stuck between the pushing head 471 and the receiving surface 463 to prevent the shaft 100 from leaving the receiving area, and the shaft 100 that is about to fall from the upper part is blocked in the discharge area, so as to complete the effect of discharging the shafts 100 of the feeding device one by one. Moreover, the receiving surface 463 is an inclined surface. When the pushing head 471 pushes the shaft 100 along the Y-axis direction, the shaft 100 can slide and rise along the receiving surface 463.

[0025] An automatic feeding component 4 of a system of the present application is provided with matching first inclined plane 464 and second inclined plane 721 on the material receiving device 46 and the pressing device, respectively. When the second inclined plane 721 pushes the first inclined plane 464 along the X-axis direction, the material receiving device 46 can be flipped along the rotating shaft 462 to avoid the pressing device, and the pressing head 74 smoothly presses the shaft 100 into the hinge device.

[0026] A rotary pressing device 3 is installed on a male hinge mounting seat 22. The rotary pressing device 3 includes two rotary pressing cylinders 31 and two rotary pressing shafts 32 respectively driven by the rotary pressing cylinders 31, and rotary pressing heads 33 respectively arranged at the upper ends of the two rotary pressing shafts 32. The rotary pressing cylinders 31 drive the rotary pressing shafts 32 to rotate along their own axes and drive the rotary pressing shafts 32 to move along the Z-axis direction. The rotary pressing heads 33 are used to fix the male hinge on the male hinge mounting seat 22.

[0027] The system described in this application works as follows:

[0028] The female hinge and the male hinge are respectively installed on the female hinge mounting seat 21 and the male hinge mounting seat 22, and the male hinge is located at the first position at this time; the rubber sleeves are respectively installed on the first sleeve pressing head 511 and the second sleeve pressing head 521; the rotary pressing device 3 is started, the rotary pressing head 33 is pressed on the male hinge, and the limit block 61 of the limit device 6 moves downward to press on the female hinge; the first sleeve cylinder 51 and the second sleeve cylinder 52 are started to press the rubber sleeve into the two shaft holes of the male hinge; the driving cylinder of the male hinge mounting seat 22 is started to drive the male hinge mounting seat 22 to slide along the slide rail 23 toward the female hinge mounting seat 21, and the shaft holes of the male hinge and the female hinge are aligned. The male hinge is in the second position; the pushing cylinder 47 of the automatic feeding assembly 4 is started to push the shaft 100 into the groove 461 of the connecting device; the pressing cylinder 71 is started to drive the pressing head 72 to press the shaft in the groove 461 into the shaft holes of the male hinge and the female hinge to complete the pressing; the pressing cylinder 71 drives the pressing head 72 to return to the initial position, and the limit block 61 returns to the initial position, the rotating pressing device 3 rotates and lifts, the upper cylinder is started to push the hinge upward, and the hinge is pushed out of the mounting seat, and the staff takes out the hinge; the male hinge mounting seat 22 drives the male hinge mounting seat 22 to slide along the slide rail 23 to the first position.

[0029] The roller pressing system of the present application can first insert the sleeve into the shaft hole of the male hinge, align the shaft holes of the male hinge and the female hinge, and then perform roller pressing. This production method can use one machine 1 to complete the inserting and roller pressing processes, and the rubber sleeve of the hinge mechanism produced can play a buffering role between the shaft 100 and the shaft hole, preventing the male hinge and the female hinge from making noise when rotating.

[0030] In this application, if Figure 3 The up and down direction is the Z-axis direction, and the left and right direction is the Y-axis direction. Figure 4 The left and right direction in is the X-axis direction.

[0031] The above-described embodiments are only preferred embodiments for fully illustrating the present application, and the protection scope of the present application is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field based on the present application are all within the protection scope of the present application. The protection scope of the present application shall be subject to the claims.

Claims

1. A system for hinge installation, characterized in that: The system comprises a machine platform, a female hinge mounting seat mounted on the machine platform for placing a female hinge, a male hinge mounting seat for mounting a male hinge, and a shaft pressing device for mounting a shaft. The female hinge mounting seat and the male hinge mounting seat are arranged on the machine platform along the Y-axis direction. The male hinge mounting seat is mounted on a slide rail, and the slide rail is extended along the Y-axis direction. The system further comprises a male hinge mounting seat driving cylinder for driving the male hinge mounting seat to slide along the slide rail. The system further comprises an automatic feeding assembly, which comprises an axis accommodating channel, a receiving device arranged at the lower side of the axis accommodating channel for receiving the axis dropped from the axis accommodating channel, and an upper surface of the receiving device is provided with a groove extending along the X-axis direction for placing the axis. The shaft accommodating channel includes, from top to bottom, a feeding portion extending along the Z-axis direction, an inclined portion arranged obliquely, and a discharging portion extending along the Z-axis direction, and a discharging area is formed between the lower opening of the discharging portion and the upper surface of the receiving device. The automatic feeding assembly includes a pushing device, which includes a pushing cylinder. The pushing cylinder is provided with a pushing head moving along the Y-axis direction. The pushing head is located on one side of the lower opening of the discharging portion and is used to push the shaft from the discharging area into the groove of the receiving device. The receiving device has a receiving surface on the side close to the pushing device, the receiving surface is located at the lower side of the lower opening of the discharging area, the receiving surface is an inclined surface gradually inclined downward from the side away from the pushing device to the side close to the pushing device, and a placement area for placing the shaft is formed between the pushing head of the pushing device and the receiving surface; The system further comprises a pushing device for pressing the shaft in the material receiving device into the shaft hole of the hinge, the automatic feeding assembly further comprises a rotating shaft, the material receiving device is rotatably connected around the rotating shaft, a first inclined surface is arranged on the side of the material receiving device close to the pushing device, a second inclined surface corresponding to the first inclined surface is arranged on the side of the pushing device close to the material receiving device, the material receiving device has a first position and a second position, when the material receiving device is not pushed by the pushing device, the material receiving device is in the first position; when the second inclined surface pushes the first inclined surface along the X-axis direction, the material receiving device of the second inclined surface rotates along the rotating shaft to the second position; The system further comprises a first inserting sleeve device and a second inserting sleeve device for installing the inserting sleeve on the shaft hole of the male hinge; The automatic feeding assembly further comprises an elastic member, which is used to generate a restoring force to return the material receiving device to the first position when the material receiving device leaves the first position, and the elastic member is a torsion spring sleeved on the rotating shaft, and the material receiving device is fixedly connected to the torsion spring; The pushing device comprises a pressing head for pushing the pushing shaft in the X-axis direction, a pushing rod connected to the pressing head, and a pressing cylinder for driving the pushing rod to move along the X-axis direction, and an end surface of the pushing rod close to the pressing head is the second inclined surface; The first inserting device comprises a first inserting press head and a first inserting cylinder for driving the first inserting press head to move along the X direction, the second inserting device comprises a second inserting press head and a second inserting cylinder for driving the second inserting press head to move along the X direction, the first inserting cylinder is arranged on the first inserting cylinder mounting seat, the second inserting cylinder is arranged on the second inserting cylinder mounting seat, and the first inserting cylinder mounting seat and the second inserting cylinder mounting seat are arranged on the machine platform; The system further comprises a rotary pressing device, which is mounted on a male hinge mounting seat, and comprises two rotary pressing cylinders and two rotary pressing shafts driven by the rotary pressing cylinders and rotary pressing heads respectively arranged at the upper ends of the two rotary pressing shafts, wherein the rotary pressing cylinders drive the rotary pressing shafts to rotate along their own axes and drive the rotary pressing shafts to move along the Z axis direction, and the rotary pressing heads are used to fix the male hinge on the male hinge mounting seat; The machine platform is also provided with an upper cylinder, which is arranged at the lower side of the female hinge mounting seat, and is used to lift the hinge with the shaft installed upward from the mounting seat; The machine platform is also provided with a limit device for limiting the female hinge on the female hinge mounting seat, and the limit device includes a limit frame, on which a limit block is installed, and a limit cylinder for driving the limit block to move along the Z-axis direction. The system also includes an automatic feeding device, and the automatic feeding device is arranged between the female hinge mounting seat and the pressing device.

Images