High-purity liquor deep extraction system
By employing a high-purity deep extraction system for baijiu (Chinese liquor) with staggered distillation units and a vibrating storage box in baijiu production, the problems of uneven steam penetration and unstable power during distillation have been solved, thereby improving the efficiency and purity of alcohol distillation and increasing the yield and quality of baijiu.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 沈墅
- Filing Date
- 2018-01-15
- Publication Date
- 2026-04-17
AI Technical Summary
In current baijiu production, uneven steam flow and unstable power during distillation result in low alcohol content, low aroma extraction efficiency, and excessive off-flavors in the liquor. Existing technologies cannot effectively solve this problem.
By combining a distillation tank with a circulation device, and through the staggered installation of distillation devices and a vibrating structure in the storage box, the steam travel is increased and secondary distillation is performed. Combined with a controller to control the steam delivery and temperature management, the alcohol vapor can be recycled.
It improves the efficiency and purity of alcohol distillation, enhances the distillation effect of mash, and increases the yield and quality of baijiu.
Smart Images

Figure CN107937229B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of brewing equipment, specifically a high-purity baijiu deep extraction system. Background Technology
[0002] In my country, the production of baijiu (white liquor) primarily employs solid-state fermentation and distillation. The fermented mash is fed into the still of a still, where steam is generated at the bottom for distillation, extracting the alcohol and aroma components. During distillation, the heat exchange and propulsion of the steam at the bottom cause the alcohol and aroma components in the mash to gradually concentrate, forming alcoholic vapor that rises layer by layer from the bottom to the top of the still. Simultaneously, the alcohol components are continuously concentrated, and a large number of alcohol-soluble aroma components present in the mash are continuously extracted. Therefore, the aroma component extraction efficiency is higher and more complete in the upper part of the still than in the lower part. Ideally, the distillation process involves the alcohol components being concentrated layer by layer within the still, resulting in a uniform and consistent concentration, maximizing the extraction and enrichment of aroma components from the mash. However, in actual operation, due to the large volume inside the still, the loose structure of the solid mash varies, and the density is inconsistent in some areas. The direction and power of water vapor or alcohol vapor traveling from bottom to top are also unstable. At the same time, human operation factors can easily lead to excessive steam pressure in the mash, meaning that water vapor or alcohol vapor is too deep below the surface of the mash, which affects the uniform diffusion and rising effect of water vapor or alcohol vapor. All of these situations can easily lead to uneven steam transmission in the still, as well as unstable steam transmission power and local phenomena of excessively fast or slow steam transmission. This disrupts the ideal state of uniform enrichment and aroma enhancement of alcohol components layer by layer, resulting in low alcohol content, low aroma enhancement efficiency, and a large amount of off-flavors in the aroma components of the wine, which seriously affects the yield and quality of the wine.
[0003] Several existing technologies for alcohol distillation exist, such as a Chinese patent application (201210244607.5) which discloses a multi-stage distillation apparatus for extracting aroma from alcohol. This apparatus includes interconnected primary and secondary stills and a cooler, with each still and cooler connected via a vapor delivery pipe. The method involves feeding steam into the bottom of the primary still to distill the brewing mash. The resulting vapor then enters the secondary still from the bottom to continue distilling the mash. The further enriched and refined vapor is then output from the top and re-enters the bottom of the next secondary still. This process is repeated until the enriched and refined vapor is collected in the cooler and becomes alcohol. Although this technical solution can achieve the distillation of the mash in the rectifier, it cannot fully distill the mash. At the same time, this technical solution cannot use the already distilled alcohol vapor to circulate distillation in a single still, resulting in inconsistent alcohol distillation efficiency in the first-stage still, second-stage still, and third-stage still, which reduces the alcohol yield of the mash and limits the use of this invention. Summary of the Invention
[0004] To overcome the shortcomings of existing technologies, this invention proposes a high-purity deep extraction system for baijiu (Chinese liquor), primarily used to improve the purity of alcohol distillation. This invention utilizes a distillation tank in conjunction with a circulation device to re-distill the distilled alcohol vapor from the mash; simultaneously, it employs a moving block and spring mechanism to cause the vapor to drive the storage box to vibrate vertically, thus reducing the footprint of the invention.
[0005] The technical solution adopted by the present invention to solve its technical problem is as follows: The present invention provides a high-purity baijiu deep extraction system, which includes a distillation tank, a circulation device, a collection tank, and a controller. The circulation device is connected to the right side of the distillation tank and is used to perform secondary distillation on the alcohol distilled in the distillation tank. The collection tank is used to collect the alcohol vapor in the distillation tank, and the controller is used to control the operation of the circulation device.
[0006] The distillation chamber includes a first upper base plate, a first side plate, and a first lower base plate. The first upper base plate is mounted on the upper surface of the first lower base plate via the first side plate. The distillation chamber has a cubic structure and contains multiple first-stage distillation devices and multiple second-stage distillation devices. The first-stage and second-stage distillation devices are staggered on the inner surface of the first side plate in a top-to-bottom order. When the steam distills the mash in the distillation chamber, the first-stage distillation devices, in conjunction with the second-stage distillation devices, cause the steam to move along a curved path, increasing the steam's travel distance within the distillation chamber and improving the alcohol distillation efficiency. The upper surface of each first-stage distillation device is provided with a first-stage opening slot at intervals. The first-stage opening slot is square and contains a storage box. An air inlet device is located on the bottom plate of the first-stage opening slot. The bottom of the storage box is covered with micro-pores, and the air inlet device is used to supply steam to the bottom of the storage box. The micro-pores are used for steam to circulate within the storage box. The lees are distilled; the second distillation unit serves the same purpose as the first distillation unit, and the storage boxes in the second distillation unit and the first distillation unit are staggered horizontally; the first distillation unit, in conjunction with the second distillation unit, ensures that the lees on the upper surface of the storage box can fully contact the steam, further improving the efficiency of alcohol distillation; the first bottom plate is equipped with a first pressure gauge, which is used to detect the pressure value in the distillation chamber. When the pressure value in the distillation chamber reaches the set value, the alcohol vapor in the distillation chamber is transported to the collection box; the first side plate has a first vent on the upper left, a steam port on the lower left, a second vent on the upper right, and a third vent on the lower right; the first vent is connected to the collection box through a first solenoid valve; the steam port is used to supply water vapor into the distillation chamber; the second vent is connected to the third vent through a circulation device. During operation, steam distills the mash in the distillation tank through the steam inlet. When the steam pressure in the distillation tank reaches the set value, the pressure gauge sends the data back to the controller. The controller then closes the steam inlet. Simultaneously, the circulation device transports the alcohol vapor from the top of the distillation tank to the bottom for repeated distillation of the mash. A heating device is installed at the bottom of the distillation tank to maintain the internal temperature within a set range. As more alcohol evaporates from the tank, the internal gas pressure increases accordingly. When the pressure gauge detects that the pressure in the distillation chamber is greater than the set value, the controller opens the No. 1 solenoid valve to deliver alcohol vapor to the collection tank. When the alcohol vapor level in the distillation chamber is less than the set value, the controller closes the No. 1 solenoid valve. The distillation chamber continues to distill the mash inside the chamber. When the mash in the distillation chamber reaches the predetermined distillation time, hot air enters the distillation chamber through the steam port. At the same time, the controller opens the No. 1 solenoid valve. The hot air, in conjunction with the steam port and the No. 1 solenoid valve, delivers the alcohol vapor in the distillation chamber to the collection tank for liquefaction.
[0007] Preferably, the first side plate is composed of multiple second side plates; the upper surface of the second side plate is provided with a rectangular protrusion, and the lower surface of the second side plate is provided with a rectangular groove that matches the rectangular protrusion, and a rubber pad is provided in the rectangular groove; the multiple second side plates cooperate with each other to facilitate the disassembly of the first and second distillation devices, enabling the first and second distillation devices to load and unload the mash; the left side of the first side plate is provided with a lead screw, and the right side of the first side plate is provided with a smooth rod; the lead screw drives the first upper bottom plate to move vertically through the first connecting plate; the smooth rod cooperates with the second connecting plate to keep the movement direction of the first upper bottom plate vertical; the lead screw and the smooth rod cooperate to form a closed structure between the second side plates, and at the same time, the lead screw and the smooth rod cooperate to move the uppermost second side plate upward, enabling the operator to load and unload the mash from the first and second distillation devices.
[0008] Preferably, the storage box is a square box, and a sealing rubber gasket is provided between the side wall of the storage box and the first opening slot; the sealing rubber gasket is used to prevent vapor from escaping through the gap between the storage box and the first opening slot; the storage box is mounted on the bottom surface of the first opening slot by a spring; the bottom surface of the first opening slot has a second rectangular slot; the storage box is located in the second rectangular slot by a fourth connecting plate; a sealing gasket is provided on the side wall of the second rectangular slot; the fourth connecting plate cooperates with the second rectangular slot to prevent vapor from corroding the spring; the lower surface of the first distillation device has a second opening slot, the second opening slot is cylindrical, and the second... The upper surface of the first opening slot is provided with a third opening slot; the third opening slot is cylindrical; the side surface of the second opening slot is provided with an L-shaped vent; the L-shaped vent is used to supply steam into the storage box; the air inlet device includes a moving block and a pushing rod; the moving block is located in the second opening slot, and the upper surface of the moving block is provided with a pushing rod; the pushing rod is fixedly installed on the lower surface of the storage box through the third opening slot; the steam pushes the moving block to move upward, and the moving block pushes the storage box to move upward through the pushing rod; the pushing rod, in cooperation with a spring, enables the storage box to vibrate in the vertical direction; at the same time, the steam can distill the mash in the storage box through the L-shaped vent.
[0009] Preferably, the sealing rubber gasket has a rectangular structure, with a serrated inner layer and a rectangular groove on its outer surface. Multiple extrusion devices are evenly distributed along the length of the rectangular groove, and three extrusion devices are evenly distributed along the vertical direction of the groove. These extrusion devices are used to seal the storage box with the sealing rubber gasket. The even distribution of the extrusion devices ensures uniform force on the sealing rubber gasket, improving the seal between the gasket and the storage box. Simultaneously, the extrusion devices, in conjunction with the sealing rubber gasket and the storage box, cause elastic deformation of the serrated rubber inner layer of the sealing rubber gasket, further enhancing the seal between the gasket and the storage box.
[0010] Preferably, the extrusion device includes a fixed cylinder, a fourth push rod, a fourth push plate, and a fourth fixed plate. The outer surface of the fixed cylinder is provided with a fourth opening groove, which is cylindrical, and the inner surface of the fourth opening groove is provided with a fifth through hole. The fourth fixed plate is located inside the fourth opening groove and is mounted on the side surface of the first opening groove by a spring. The fourth push rod is connected to the inner surface of the fourth fixed plate. The fourth push rod is connected to the outer surface of the fourth push plate through the fifth through hole. The spring, in cooperation with the fourth push rod and the fourth push plate, ensures that the sealing rubber gasket is always subjected to a pushing force, enabling the sealing rubber gasket to seal the gap between the storage box and the first opening groove. At the same time, when the storage box shakes horizontally, the extrusion device, in cooperation with the sealing rubber gasket, can maintain the fit between the sealing rubber gasket and the storage box. The inner surface of the fourth push plate is a hemispherical curved surface, which makes the interior of the sealing rubber gasket less prone to damage, thus improving the service life of the sealing rubber gasket.
[0011] Preferably, the circulation device includes a first pipe, a second pipe, and rotating blades; the second pipe is connected below the first pipe, and the first pipe is a folded pipe; the second pipe has rotating blades inside, which are fixedly mounted on the inner wall of the second pipe by a mounting bracket, and a motor is mounted on the mounting bracket. The motor, in cooperation with the rotating blades, transports the alcohol vapor from the upper layer of the distillation tank to the bottom layer of the distillation tank; and a second solenoid valve is mounted on the second pipe; the controller controls the operation of the circulation device through the second solenoid valve; the rotating blades are made of wood, which effectively prevents the alcohol vapor from corroding the rotating blades.
[0012] The beneficial effects of this invention are:
[0013] 1. The high-purity baijiu deep extraction system of the present invention includes a circulation device connected to the right side of the distillation tank, which is used to perform secondary distillation of the alcohol distilled in the distillation tank; a collection tank is used to collect the alcohol in the distillation tank; the circulation device can transport the alcohol vapor from the upper part of the distillation tank to the bottom of the distillation tank, so that the alcohol vapor can redistill the distillation tank, thereby increasing the alcohol concentration and improving the distillation efficiency of the mash in the distillation tank.
[0014] 2. The high-purity baijiu deep extraction system of the present invention comprises a square storage box with a sealing rubber gasket between its side wall and the first opening slot; the sealing rubber gasket prevents vapor from escaping through the gap between the storage box and the first opening slot; the storage box is mounted on the bottom surface of the first opening slot by a spring; the storage box is positioned in a second rectangular slot via a fourth connecting plate; a sealing gasket is provided on the side wall of the second rectangular slot; the fourth connecting plate cooperates with the second rectangular slot to prevent vapor from corroding the spring; the lower surface of the first distillation device has a second opening slot, which is cylindrical, and... The upper surface of the second opening slot is provided with a third opening slot; the third opening slot is cylindrical; the side surface of the second opening slot is provided with an L-shaped vent; the L-shaped vent is used to supply steam into the storage box; the air inlet device includes a moving block and a pushing rod; the moving block is located in the second opening slot, and the upper surface of the moving block is provided with a pushing rod; the pushing rod is fixedly installed on the lower surface of the storage box through the third opening slot; the steam pushes the moving block to move upward, and the moving block pushes the storage box to move upward through the pushing rod; the pushing rod, in cooperation with a spring, enables the storage box to vibrate in the vertical direction, further improving the steam distillation efficiency of the mash in the storage box. Attached Figure Description
[0015] The invention will now be further described with reference to the accompanying drawings.
[0016] Figure 1 This is a cross-sectional view of the present invention;
[0017] Figure 2 yes Figure 1 Sectional view of AA;
[0018] Figure 3 This is a cross-sectional view of the storage box of the present invention;
[0019] Figure 4 This is a schematic diagram of the pushing device of the present invention;
[0020] In the diagram: Distillation tank 1, Circulation device 2, Collection box 4, Upper bottom plate 11, Side plate 12, Lower bottom plate 13, Distillation apparatus 14, Distillation apparatus 2 15, Opening slot 141, Storage box 142, Air inlet device 143, Micro-vent 144, Pressure gauge 111, Vent 112, Steam inlet 121, Vent 2 122, Vent 3 123, Side plate 2 124, Protrusion 125, Rectangular groove 126, Lead screw 127, Smooth rod 128, Connection 1 Plate 271, No. 2 connecting plate 272, sealing rubber gasket 145, No. 2 rectangular groove 411, No. 4 connecting plate 146, No. 2 opening groove 147, No. 3 opening groove 148, L-shaped vent 471, moving block 431, push rod 432, inner layer 451, rectangular groove 452, extrusion device 453, fixed cylinder 454, No. 4 push plate 455, No. 4 fixed plate 458, No. 4 opening groove 456, No. 5 through hole 457, No. 1 pipe 21, No. 2 pipe 22, rotating blade 23, No. 2 solenoid valve 24. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0022] like Figures 1 to 4 As shown, the high-purity baijiu deep extraction system of the present invention includes a distillation tank 1, a circulation device 2, a collection tank 4, and a controller. The circulation device 2 is connected to the right side of the distillation tank 1, and the circulation device 2 is used to perform secondary distillation on the alcohol distilled in the distillation tank 1. The collection tank 4 is used to collect the alcohol vapor in the distillation tank 1, and the controller is used to control the operation of the circulation device 2.
[0023] The distillation tank 1 includes an upper base plate 11, a side plate 12, and a lower base plate 13. The upper base plate 11 is mounted on the upper surface of the lower base plate 13 via the side plate 12. The distillation tank 1 has a cubic structure and contains multiple primary distillation devices 14 and multiple secondary distillation devices 15. The primary distillation devices 14 and secondary distillation devices 15 are staggered on the inner surface of the side plate 12 in a top-to-bottom order. When steam distills the mash in the distillation tank 1, the primary distillation devices 14 and secondary distillation devices 15 interact with each other. The device is designed to guide the vapor along a curved path, increasing its travel distance within the distillation chamber 1 and improving the distillation efficiency of the alcohol. The upper surface of the first distillation unit 14 is provided with a first opening slot 141 at intervals. The first opening slot 141 is square, and a storage box 142 is located inside it. An air inlet device 143 is provided on the bottom plate of the first opening slot 141. The bottom of the storage box 142 is covered with micro-pores 144, and the air inlet device 143 is used to supply vapor to the bottom of the storage box 142. The micro-pores 144 are used for the vapor to circulate within the storage box 142. The mash is distilled; the second distillation device 15 serves the same purpose as the first distillation device 14, and the storage box 142 in the second distillation device 15 is staggered with the storage box 142 in the first distillation device 14 in the horizontal direction; the first distillation device 14, in cooperation with the second distillation device 15, allows the mash on the upper surface of the storage box 142 to fully contact with the steam, further improving the efficiency of alcohol distillation; the first upper bottom plate 11 is equipped with a first pressure gauge 111, which is used to detect the pressure value in the distillation tank 1. When the pressure value in the distillation tank 1 reaches... When the set value is reached, the alcohol vapor in the distillation tank 1 is transported to the collection tank 4; the first side plate 12 has a first vent 112 on the upper left, a steam port 121 on the lower left, a second vent 122 on the upper right, and a third vent 123 on the lower right; the first vent 112 is connected to the collection tank 4 through a first solenoid valve 113; the steam port 121 is used to transport water vapor into the distillation tank 1; the second vent 122 is connected to the third vent 123 through a circulation device 2.During operation, steam distills the mash in the distillation tank 1 through steam port 121. When pressure gauge 111 detects that the steam pressure in the distillation tank 1 has reached the set value, it feeds the pressure data back to the controller. The controller then closes steam port 121. Simultaneously, the circulation device 2 transports the alcohol vapor from the top of the distillation tank 1 to the bottom of the distillation tank 1 for repeated distillation of the mash. A heating device is installed at the bottom of the distillation tank 1 to maintain the internal temperature of the distillation tank 1 within a set range. As more and more alcohol evaporates in the distillation tank 1, the gas pressure inside the distillation tank 1 also increases, and pressure gauge 111... When the gas pressure in the distillation chamber 1 is greater than the set value, the controller opens the first solenoid valve 113 to deliver alcohol vapor to the collection tank 4. When the alcohol vapor value in the distillation chamber 1 is less than the set value, the controller controls the first solenoid valve 113 to close. The distillation chamber 1 continues to distill the mash inside the chamber. When the mash in the distillation chamber 1 reaches the predetermined distillation time, hot air enters the distillation chamber 1 through the steam port 121. At the same time, the controller controls the first solenoid valve 113 to open. The hot air, in conjunction with the steam port 121 and the first solenoid valve 113, delivers the alcohol vapor in the distillation chamber 1 to the collection tank 3 for liquefaction.
[0024] In one embodiment of the present invention, the first side plate 12 is composed of multiple second side plates 124; the upper surface of the second side plate 124 is provided with a rectangular protrusion 125, and the lower surface of the second side plate 124 is provided with a rectangular groove 126 that matches the rectangular protrusion 125, and a rubber pad is provided in the rectangular groove 126; the multiple second side plates 124 cooperate with each other to facilitate the disassembly of the first distillation device 14 and the second distillation device 15, so that the first distillation device 14 and the second distillation device 15 can load and unload the mash; a lead screw 127 is provided on the left side of the first side plate 12, and a... A smooth rod 128 is provided on the right side of the first side plate 12; the lead screw 127 drives the first upper bottom plate 11 to move vertically through the first connecting plate 271; the smooth rod 128 cooperates with the second connecting plate 272 to keep the first upper bottom plate 11 moving vertically; the lead screw 127 cooperates with the smooth rod 128 to form a closed structure between the second side plates 124, and at the same time, the lead screw 127 cooperates with the smooth rod 128 to move the uppermost second side plate 124 upward, so that the staff can load and unload the mash of the first distillation device 14 and the second distillation device 15.
[0025] In one embodiment of the present invention, the storage box 142 is a square box, and a sealing rubber gasket 145 is provided between the side wall of the storage box 142 and the first opening slot 141; the sealing rubber gasket 145 is used to prevent steam from overflowing through the gap between the storage box and the first opening slot 141; the storage box 142 is mounted on the bottom surface of the first opening slot 141 by a spring; the bottom surface of the first opening slot 141 is provided with a second rectangular slot 411; the storage box 142 is disposed in the second rectangular slot 411 by a fourth connecting plate 146; a sealing gasket is provided on the side wall of the second rectangular slot 411; the fourth connecting plate 146 cooperates with the second rectangular slot 411 to prevent steam from corroding the spring; the lower surface of the first distillation device 14 is provided with a second opening slot 147, the second opening slot 147 is cylindrical, and the second opening slot 147 is cylindrical. The upper surface of 47 is provided with a third opening groove 148; the third opening groove 148 is cylindrical; the side surface of the second opening groove 147 is provided with an L-shaped vent 471; the L-shaped vent 471 is used to supply steam to the storage box 142; the air inlet device 143 includes a moving block 431 and a pushing rod 432; the moving block 431 is located in the second opening groove 147, and the upper surface of the moving block 431 is provided with a pushing rod 432; the pushing rod 432 is fixedly installed on the lower surface of the storage box 142 through the third opening groove 148; the steam pushes the moving block 431 to move upward, and the moving block 431 pushes the storage box 142 to move upward through the pushing rod 432; the pushing rod 432, in cooperation with a spring, enables the storage box 142 to vibrate in the vertical direction; at the same time, the steam can distill the mash in the storage box 142 through the L-shaped vent 471.
[0026] In one embodiment of the present invention, the sealing rubber gasket 145 has a rectangular structure, and the inner layer 451 of the sealing rubber gasket 145 is serrated, and the outer surface of the sealing rubber gasket 145 is provided with a rectangular groove 452; a plurality of extrusion pushing devices 453 are provided in the rectangular groove, and the plurality of extrusion pushing devices 453 are evenly distributed along the length direction of the rectangular groove 452, and three extrusion pushing devices 453 are evenly provided in the vertical direction of the rectangular groove 452; the extrusion pushing devices 453 are used to seal the sealing rubber gasket 145 against the storage box 142; the even arrangement of the pushing devices makes the sealing rubber gasket 145 subject to uniform force, thereby improving the sealing performance between the sealing rubber gasket 145 and the storage box 142; at the same time, the pushing devices, by cooperating with the sealing rubber gasket 145 and the storage box 142, can cause the serrated rubber of the inner layer 451 of the sealing rubber gasket 145 to undergo elastic deformation, further improving the sealing performance between the sealing rubber gasket 145 and the storage box 142.
[0027] In one embodiment of the present invention, the extrusion device 453 includes a fixed cylinder 454, a fourth push rod, a fourth push plate 455, and a fourth fixing plate 458. The outer surface of the fixed cylinder 454 is provided with a fourth opening groove 456, which is cylindrical, and the inner surface of the fourth opening groove 456 is provided with a fifth through hole 457. The fourth fixing plate 458 is disposed in the fourth opening groove 456 and is mounted on the side surface of the first opening groove 141 by a spring. The fourth push rod is connected to the inner surface of the fourth fixing plate 458. The fourth push rod is connected to the fourth push plate through the fifth through hole 457. The outer surface of 455 is connected; the spring, in cooperation with the fourth push rod and the fourth push plate 455, enables the sealing rubber gasket 145 to always be pushed, so that the sealing rubber gasket 145 can seal the gap between the storage box 142 and the first opening slot 141; at the same time, when the storage box 142 shakes horizontally, the pushing device, in cooperation with the sealing rubber gasket 145, can maintain the fit between the sealing rubber gasket 145 and the storage box 142. The inner surface of the fourth push plate 455 is a hemispherical curved surface, which makes the interior of the sealing rubber gasket 145 less prone to damage, thus improving the service life of the sealing rubber gasket 145.
[0028] In one embodiment of the present invention, the circulation device 2 includes a first pipe 21, a second pipe 22, and a rotating blade 23; the second pipe 22 is connected below the first pipe 21, and the first pipe 21 is a folded pipe; the rotating blade 23 is provided inside the second pipe 22, and the rotating blade 23 is fixedly installed on the inner wall of the second pipe 22 by a mounting bracket, and a motor is provided on the mounting bracket. The motor cooperates with the rotating blade 23 to transport the alcohol vapor from the upper layer of the distillation tank 1 to the bottom layer of the distillation tank 1; and a second solenoid valve 24 is provided on the second pipe 22; the controller controls the operation of the circulation device 2 through the second solenoid valve 24; the rotating blade 23 is made of wood, and the wooden rotating blade 23 can effectively avoid the corrosion of the rotating blade 23 by alcohol vapor.
[0029] During operation, firstly, steam is used to re-distill the mash in the distillation tank 1 through steam port 121. After a certain period of time, when the pressure in the distillation tank 1 reaches the set value, the controller closes the steam port 121. The circulation device 2 then transports the alcohol vapor from above the distillation tank 1 to below the distillation tank 1 to re-distill the mash in the distillation tank 1. When the pressure in the distillation tank 1 reaches the set value, the circulation device 2 closes, and a portion of the alcohol vapor in the distillation tank 1 is transported to the collection tank 4 to reduce the pressure in the distillation tank 1. Then, the circulation device 2 circulates the mash in the distillation apparatus. When the steam in the distillation tank 1 reaches the set value, the distillation tank 1 repeatedly transports a portion of the alcohol vapor to the collection tank 4 to achieve the purpose of pressure reduction. When the distillation time of the mash in the distillation tank 1 reaches the set value, the circulation device 2 closes, and hot air is blown through steam port 121 to the collection tank 4 for liquefaction and collection.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-purity baijiu deep extraction system, characterized in that: The system includes a distillation tank (1), a circulation device (2), a collection tank (4), and a controller. The circulation device (2) is connected to the right side of the distillation tank (1) and is used to perform secondary distillation on the alcohol distilled in the distillation tank (1). The collection tank (4) is used to collect the alcohol in the distillation tank (1). The controller is used to control the operation of the circulation device (2). The distillation tank (1) includes a first upper base plate (11), a first side plate (12), and a first lower base plate (13): the first upper base plate (11) is mounted on the upper surface of the first lower base plate (13) via the first side plate (12); the distillation tank (1) has a cubic structure, and the distillation tank (1) is equipped with multiple first distillation devices (14) and multiple second distillation devices (15), and the first distillation devices (14) and second distillation devices (15) are installed alternately on the first side plate (12) in a top-to-bottom order. On the inner surface of the first distillation device (14), the upper surface of the first distillation device (14) is provided with a first opening groove (141) at intervals. The first opening groove (141) is square, and a storage box (142) is provided inside the first opening groove (141). An air inlet device (143) is provided on the bottom plate of the first opening groove (141). The bottom of the storage box (142) is covered with micro-pores (144). The air inlet device (143) is used to deliver steam to the bottom of the storage box (142). The micro-pores (144) are used for steam to pass through the storage box. The mash in the box (142) is distilled; the second distillation device (15) has the same purpose as the first distillation device (14), and the storage box (142) in the second distillation device (15) and the storage box (142) in the first distillation device (14) are staggered in the horizontal direction; a first pressure gauge (111) is provided on the first upper bottom plate (11), and the first pressure gauge (111) is used to detect the pressure in the distillation tank (1); a first vent (11) is provided on the upper left of the first side plate (12). 2), and a steam port (121) is provided on the lower left of the first side plate (12), a second vent (122) is provided on the upper right of the first side plate (12), and a third vent (123) is provided on the lower right of the first side plate (12): the first vent (112) is connected to the collection box (4) through the first solenoid valve (113); the steam port (121) is used to deliver water vapor into the distillation tank (1); the second vent (122) is connected to the third vent (123) through the circulation device (2).
2. The high-purity baijiu deep extraction system according to claim 1, characterized in that: The first side plate (12) is composed of multiple second side plates (124): the upper surface of the second side plate (124) is provided with a rectangular protrusion (125), and the lower surface of the second side plate (124) is provided with a rectangular groove (126) that matches the rectangular protrusion (125), and a rubber pad is provided in the rectangular groove (126); the left side of the first side plate (12) is provided with a lead screw (127), and the right side of the first side plate (12) is provided with a smooth rod (128): the lead screw (127) drives the first upper bottom plate (11) to move in the vertical direction through the first connecting plate (271); the smooth rod (128) cooperates with the second connecting plate (272) to keep the movement direction of the first upper bottom plate (11) vertical.
3. The high-purity baijiu deep extraction system according to claim 1, characterized in that: The storage box (142) is a square box, and a sealing rubber gasket (145) is provided between the side wall of the storage box (142) and the first opening slot (141); the storage box (142) is installed on the bottom surface of the first opening slot (141) by a spring; the bottom surface of the first opening slot (141) is provided with a second rectangular slot (411); the storage box (142) is located in the second rectangular slot (411) by a fourth connecting plate (146); a sealing gasket is provided on the side wall of the second rectangular slot (411); the fourth connecting plate (146) cooperates with the second rectangular slot (411) to prevent steam from corroding the spring; the lower surface of the first distillation device (14) is provided with a second opening slot ( 147), the second opening slot (147) is cylindrical, and the upper surface of the second opening slot (147) is provided with a third opening slot (148): the third opening slot (148) is cylindrical: the side surface of the second opening slot (147) is provided with an L-shaped vent (471): the L-shaped vent (471) is used to deliver steam to the storage box (142): the air inlet device (143) includes a moving block (431) and a push rod (432): the moving block (431) is located in the second opening slot (147), and the upper surface of the moving block (431) is provided with a push rod (432): the push rod (432) is fixedly installed on the lower surface of the storage box (142) through the third opening slot (148).
4. The high-purity baijiu deep extraction system according to claim 3, characterized in that: The sealing rubber gasket (145) has a rectangular structure, and the inner layer (451) of the sealing rubber gasket (145) is serrated, and the outer surface of the sealing rubber gasket (145) is provided with a rectangular groove (452): the rectangular groove (452) is provided with a plurality of extrusion devices (453), the plurality of extrusion devices (453) are evenly distributed along the length direction of the rectangular groove (452), and three extrusion devices (453) are evenly provided in the vertical direction of the rectangular groove (452): the extrusion devices (453) are used to seal the storage box (142) with the sealing rubber gasket (145).
5. The high-purity baijiu deep extraction system according to claim 4, characterized in that: The extrusion device (453) includes a fixed cylinder (454), a fourth push rod, a fourth push plate (455), and a fourth fixed plate (458). The outer surface of the fixed cylinder (454) is provided with a fourth opening groove (456), which is cylindrical, and the inner surface of the fourth opening groove (456) is provided with a fifth through hole (457). The fourth fixed plate (458) is provided inside the fourth opening groove (456), and the fourth fixed plate (458) is installed on the side surface of the first opening groove (141) by a spring. The fourth push rod is connected to the inner surface of the fourth fixed plate (458). The fourth push rod is connected to the outer surface of the fourth push plate (455) through the fifth through hole (457). The inner surface of the fourth push plate (455) is a hemispherical curved surface.
6. The high-purity baijiu deep extraction system according to claim 1, characterized in that: The circulation device (2) includes a first pipe (21), a second pipe (22) and a rotating blade (23): the second pipe (22) is connected to the bottom of the first pipe (21), and the first pipe (21) is a folded pipe; the rotating blade (23) is provided inside the second pipe (22), and a second solenoid valve (24) is provided on the second pipe (22); the rotating blade (23) is made of wood.
Citation Information
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