A fully automatic wire stripping and crystal head testing and binding machine and its production process
By designing a full -automatic line -weeping header tie tie machine, it solves the problem of complex processing of the crystal head in the telephone line production, realizing automated production, improving efficiency and quality, and reducing costs.
Patent Information
- Application Number
- CN201810471914.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2038-05-17
AI Technical Summary
In the prior art, when producing telephone lines, the process of stripping the wire and installing crystal heads is complicated, which increases labor and equipment man-time, affects production efficiency.
A fully automatic line -peeling of crystal head testing machine is designed, including racks, control devices, detection components, mobile components and working components, and realize the automatic line -peeling, crystal head installation and conducting detection of the telephone line.
Through automated technology and equipment, the time of manual operation is significantly reduced, the production efficiency and product quality are improved, and the cost of the enterprise is reduced.
Smart Images

Figure CN108365497B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic wire stripping and binding machine, in particular to a full-automatic wire stripping, crystal head installation, testing and binding machine and a production process thereof. Technical Background
[0002] At present, telephone lines are widely used as daily necessities. Due to the small diameter of telephone lines, they need to be stripped and installed in the crystal head during the production and processing, which requires precise operation. The conductors in the telephone lines are wound and distributed, which increases the difficulty of installing the crystal head. At the same time, they need to be tested after the installation is completed, which wastes manpower and equipment time and affects the production efficiency of the enterprise. Summary of the invention
[0003] The present invention aims to provide a fully automatic wire stripping and crystal head testing and binding machine and its production process. Through automated wire stripping and installation, efficient production equipment is provided. At the same time, testing can be carried out directly after the processing is completed, saving working hours. The production process of the supporting equipment can greatly improve production efficiency and quality.
[0004] In order to solve the above problems, the present invention provides a fully automatic wire stripping and crystal plug testing and binding machine and its production process, which adopts the following technical solutions:
[0005] A fully automatic wire stripping and crystal plug testing and binding machine comprises a frame, a control device, a detection component, a moving component and a working component; the frame is located on the floor of a factory building and is fixedly connected to the factory building; the control device is located on the frame, connected to the moving component and the working component, and controls the movement state of the moving component and the working component; the moving component is located on the frame, moves freely on the frame, and clamps telephone lines to be processed and processed; the working component is located in a position corresponding to the moving component, and strips the telephone lines and installs crystal plugs; the detection component is located on one side of the working component and the moving component, and is used to detect the quality and function of the processed products;
[0006] The working components include a telephone line cutting device, a wire stripping device, and a crystal head installation device;
[0007] The telephone line cutting device includes a telephone line feeding mechanism, a rotating telephone line mechanism, a flipping telephone line mechanism, a telephone line pressing mechanism, and a telephone line cutting mechanism; the telephone line feeding mechanism is located on one side of the moving component, corresponding to the moving component, receiving the feeding of the telephone line, and transferring it to the telephone line pressing mechanism; the telephone line pressing mechanism is located on one side of the telephone line feeding mechanism, connected to the telephone line feeding mechanism, flattens and straightens the telephone line during transportation, and presses it when the telephone line reaches the length, so as to facilitate cutting; the rotating telephone line mechanism is located on one side of the pressing telephone line mechanism, connected to the pressing telephone line mechanism, and rotates the telephone line to the flipping telephone line mechanism; the flipping telephone line mechanism is located on one side of the rotating telephone line mechanism, connected to the rotating wire mechanism, flips the feeding telephone line to change the feeding direction; the telephone line cutting mechanism is located on one side of the pressing telephone line mechanism, and performs a cutting operation when the telephone line reaches the specified length;
[0008] The wire stripping device comprises a wire clamping mechanism and a wire stripping mechanism; the wire clamping mechanism is located on one side of the moving assembly and connected to the moving assembly, and the telephone line is moved to the wire clamping mechanism through the moving assembly to clamp the telephone line; the position of the wire stripping mechanism corresponds to the wire clamping mechanism, and the telephone line clamped by the wire clamping mechanism is stripped;
[0009] The crystal head installation device includes a crystal head vibration plate, a crystal head feeding track, a crystal head sliding seat feeding mechanism, a crystal head sliding seat pushing mechanism, a crystal head fixing mechanism, and a crystal head riveting mechanism; the crystal head vibration plate is located on one side of the frame, fixedly connected to the frame, and transports the crystal head to the inside of the crystal head installation device; the crystal head feeding track is located on one side of the crystal head vibration plate, connected to the crystal head vibration plate, and used to transport the crystal head; the crystal head sliding seat feeding mechanism is located on one side of the crystal head feeding track, connected to the crystal head The feeding track is used to feed the crystal head into the crystal head pushing slide mechanism; the crystal head pushing slide mechanism is located corresponding to the crystal fixing mechanism and is located at one side of the crystal head feeding slide mechanism to push the fed crystal head into the crystal head fixing mechanism; the crystal head fixing mechanism is located below the riveting crystal head mechanism and corresponds to the crystal head pushing slide mechanism to position the pushed crystal head; the riveting crystal head mechanism is located above the crystal head fixing mechanism and corresponds to the crystal head fixing mechanism to install the crystal head by riveting.
[0010] Furthermore, the mobile assembly includes a telephone line feeding device, a material moving device, a wire clamping and displacement device, a wire winding device, a semi-finished product clamping device, a wire binding device and a finished product moving device;
[0011] The telephone line feeding device comprises a telephone line material rack, a telephone line pay-off mechanism and a telephone line guiding mechanism. The telephone line material rack is located on one side of the rack, on the bottom surface of the factory building, corresponding to the telephone line cutting device, and is used to store the telephone lines being processed; the telephone line pay-off mechanism is located on the telephone line material rack, and is fixedly connected to the telephone line material rack. The telephone line is placed on the telephone line pay-off mechanism for pay-off; the telephone line guiding mechanism is located on the telephone line pay-off mechanism, and the telephone line is guided by the telephone line guiding mechanism and fed into the telephone line cutting device;
[0012] The material transfer device includes a drag chain, a synchronous belt and a motor; the synchronous belt is located on one side of the drag chain, connected to the drag chain, and used to transport the telephone wire to be processed into the wire stripping device; the drag chain is located on the frame, connected to the frame, and connected to the motor, and used to provide operating torque to the synchronous belt; the motor is located on the frame, fixedly connected to the frame, and connected to the drag chain to provide operating power;
[0013] The clamping and displacement device comprises a clamping and displacement mechanism; the clamping and displacement mechanism is located on one side of the detection component, and clamps the finished telephone line after detection for transmission; the displacement mechanism is located on one side of the clamping device, and is connected to the clamping and displacement mechanism, and drives the clamping and displacement mechanism to move;
[0014] The winding device comprises a winding clamping mechanism, a winding mechanism and an adjusting mechanism; the winding clamping mechanism is located below the material moving device, corresponds to the displacement clamping mechanism, and clamps the telephone line moved to the winding device for transportation; the winding mechanism is located on one side of the winding clamping mechanism, corresponds to the winding clamping mechanism, and performs winding processing on the input telephone line; the adjusting mechanism is located on the winding mechanism, cooperates with the winding mechanism, and moves freely on the winding mechanism to adjust the winding spacing, thereby adjusting the winding;
[0015] The semi-finished product clamping device is located on one side of the winding device, clamps the semi-finished product after winding, and uses the wire clamping displacement device to move the semi-finished product to the wire binding device;
[0016] The wire-binding device comprises a wire-feeding mechanism, a wire-cutting mechanism and a wire-releasing mechanism; the wire-feeding mechanism is located at one side of the semi-finished product clamping device, and receives the semi-finished wires transferred by the semi-finished product clamping device; the wire-cutting mechanism is located at one side of the wire-feeding mechanism, and corresponds to the wire-feeding mechanism, and cuts the moving semi-finished wires; the wire-releasing mechanism is located at one end of the wire-feeding mechanism, and receives and places the semi-finished wires transferred by the wire-feeding mechanism;
[0017] The finished product moving device includes a finished product winding mechanism and a finished product moving mechanism. The finished product winding mechanism is located on one side of the wire binding device, receives semi-finished wire binding, and performs winding and tying. The finished product moving mechanism is located on one side of the wire winding mechanism, and clamps and moves the finished product that has been wound and tied into a finished product box.
[0018] Furthermore, the detection component includes a conduction detection device and an NG sorting device. The conduction detection device is located on one side of the mobile component and the riveting crystal head device, receives the semi-finished product of the installed crystal head transported by the mobile component, and performs a conduction test on the product. After the product is qualified, it is moved to the next process by the mobile component, and the unqualified product is moved to the NG sorting device; the NG sorting device is located on one side of the mobile component and at the same time on one side of the conduction detection device. The unqualified products are sent to the NG sorting device by the mobile component and treated as defective products.
[0019] Furthermore, the production process of a fully automatic wire stripping and crystal plug testing and binding machine is as follows:
[0020] Step 1: The telephone line is loaded into the telephone line feeding device;
[0021] Step 2: The telephone line is moved to the telephone line cutting device via the telephone line feeding device;
[0022] Step 3: The telephone line is moved to the wire stripping device through the material transfer device;
[0023] Step 4: The telephone line is moved to the crystal head installation device through the material transfer device to install the crystal head;
[0024] Step 5: The product is moved to the conduction detection device through the material transfer device;
[0025] Step 6: The defective products are moved to the NG sorting device through the clamping line displacement device;
[0026] Step 7: The qualified product is moved to the winding device through the wire clamping displacement device, and the product is wound;
[0027] Step 8: The semi-finished product clamping device clamps the semi-finished product that has been wound, moves it through the wire clamping displacement device, and moves it to the wire binding device;
[0028] Step 9: The wire-binding device transports and cuts the wires;
[0029] Step 10: The finished product moving device winds the binding wire and moves the finished product to the finished product box.
[0030] The beneficial effects of the present invention are as follows: the present invention provides a fully automatic wire stripping and crystal head testing and binding machine and its production process, which adopts reasonable processes and automated equipment to complete the automatic loading, flipping and wire stripping and crystal head installation operations of telephone lines, and directly performs conduction detection after the processing and production are completed, which is beneficial to the quality control and production efficiency of product processing, integrates the production processes of multiple complex processes of the enterprise into highly automated equipment, greatly reduces the labor cost and time cost of the production enterprise, and improves the economic benefits of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Attached Figure 1 It is a schematic structural diagram of a preferred embodiment of the present invention.
[0032] Attached Figure 2 It is a schematic structural diagram of a telephone line feeding device according to a preferred embodiment of the present invention.
[0033] Attached Figure 3 It is a schematic structural diagram of a telephone line cutting device according to a preferred embodiment of the present invention.
[0034] Attached Figure 4 It is a schematic structural diagram of a wire stripping device according to a preferred embodiment of the present invention.
[0035] Attached Figure 5 This is a schematic diagram of the structure of a crystal head vibration disk according to a preferred embodiment of the present invention.
[0036] Attached Figure 6 It is a schematic structural diagram of a material moving device according to a preferred embodiment of the present invention.
[0037] Attached Figure 7 It is a schematic structural diagram of a winding device according to a preferred embodiment of the present invention.
[0038] Attached Figure 8 It is a schematic structural diagram of a wire clamping and displacement device, a wire winding device, a semi-finished product clamping device, a wire binding device and a finished product moving device according to a preferred embodiment of the present invention.
[0039] Attached Fig. 9 It is a schematic structural diagram of a wire stripping device, a crystal plug installation device and a conduction detection device according to a preferred embodiment of the present invention.
[0040] Attached Fig.10 It is a schematic diagram of a preferred embodiment of the present invention.
[0041] Among them: 1. Rack, 2. Telephone line feeding device, 21. Telephone line material rack, 22. Telephone line guiding mechanism, 23. Telephone line releasing mechanism, 3. Telephone line cutting device, 31. Telephone line feeding mechanism, 32. Telephone line rotating mechanism, 33. Telephone line flipping mechanism, 34. Telephone line pressing mechanism, 35. Telephone line cutting mechanism, 4. Wire stripping device, 41. Wire clamping mechanism, 42. Wire stripping mechanism, 5. Crystal head installation device, 51. Crystal head vibration plate, 52. Crystal head feeding track, 53. Crystal head sliding seat feeding mechanism, 54. Crystal head sliding seat pushing mechanism, 55. Crystal head fixing mechanism, 56. .Riveting crystal head mechanism, 6.Conduction detection device, 7.Material moving device, 71.Drag chain, 72.Synchronous belt, 73.Motor, 8.NG sorting device, 9.Wire clamping displacement device, 91.Displacement wire clamping mechanism, 92.Displacement mechanism, 10.Winding device, 101.Winding wire clamping mechanism, 102.Winding mechanism, 103.Adjustment mechanism, 11.Semi-finished product clamping device, 12.Wire binding device, 121.Wire feeding mechanism, 122.Wire cutting mechanism, 123.Wire releasing mechanism, 13.Finished product moving device, 131.Wire winding mechanism, 132.Finished product moving mechanism, 14.Control device. DETAILED DESCRIPTION
[0042] In order to more clearly understand the technical solution provided by the present invention, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0043] As shown in the accompanying drawings, a fully automatic wire stripping and crystal plug testing and binding machine provided by the present invention comprises a frame 1, a control device 14, a detection component, a moving component and a working component; the frame 1 is located on the floor of the factory and is fixedly connected to the factory; the control device 14 is located on the frame 1, connected to the moving component and the working component, and controls the movement state of the moving component and the working component; the moving component is located on the frame 1, moves freely on the frame 1, and clamps the telephone lines to be processed and the processed telephone lines; the working component is located in a position corresponding to the moving component, and the telephone lines are stripped and the crystal plugs are installed; the detection component is located on one side of the working component and the moving component, and is used to detect the quality and function of the processed products;
[0044] The working components include a telephone line cutting device 3, a wire stripping device 4, and a crystal head installation device 5;
[0045] The telephone line cutting device 3 includes a telephone line feeding mechanism 31, a rotating telephone line mechanism 32, a flipping telephone line mechanism 33, a pressing telephone line mechanism 34, and a telephone line cutting mechanism 35; the telephone line feeding mechanism 31 is located on one side of the mobile component, corresponding to the mobile component, receives the feeding of the telephone line, and transfers it to the pressing telephone line mechanism 34; the pressing telephone line mechanism 34 is located on one side of the telephone line feeding mechanism 31, connected to the telephone line feeding mechanism 31, flattens and straightens the telephone line during transportation, and presses it when the telephone line reaches the length, so as to facilitate cutting; the rotating telephone line mechanism 32 is located on one side of the pressing telephone line mechanism 34, connected to the pressing telephone line mechanism 34, and rotates the telephone line to the flipping telephone line mechanism 33; the flipping telephone line mechanism 33 is located on one side of the rotating telephone line mechanism 32, connected to the rotating wire mechanism, flips the feeding telephone line to change the feeding direction; the cutting telephone line mechanism 35 is located on one side of the pressing telephone line mechanism 34, and performs a cutting operation when the telephone line reaches the specified length;
[0046] The wire stripping device 4 includes a wire clamping mechanism 41 and a wire stripping mechanism 42; the wire clamping mechanism 41 is located on one side of the mobile component and connected to the mobile component, and the telephone line is moved to the wire clamping mechanism 41 through the mobile component to clamp the telephone line; the position of the wire stripping mechanism 42 corresponds to the wire clamping mechanism 41, and the telephone line clamped on the wire clamping mechanism 41 is stripped;
[0047] The crystal head installation device 5 includes a crystal head vibration plate 51, a crystal head feeding track 52, a crystal head feeding slide mechanism 53, a crystal head pushing slide mechanism 54, a crystal head fixing mechanism 55, and a crystal head riveting mechanism 56; the crystal head vibration plate 51 is located on one side of the frame 1, and is fixedly connected to the frame 1 to transport the crystal head to the inside of the crystal head installation device 5; the crystal head feeding track 52 is located on one side of the crystal head vibration plate 51, connected to the crystal head vibration plate 51, and used to transport the crystal head; the crystal head feeding slide mechanism 53 is located on one side of the crystal head feeding track 52, connected to the The crystal head feeding track 52 is used to feed the crystal head into the crystal head pushing slide mechanism 54; the crystal head pushing slide mechanism 54 is located corresponding to the crystal fixing mechanism, and is located on one side of the crystal head feeding slide mechanism 53, pushing the fed crystal head into the crystal head fixing mechanism 55; the crystal head fixing mechanism 55 is located below the crystal head riveting mechanism 56, corresponding to the crystal head pushing slide mechanism 54, and is used to position the pushed crystal head; the crystal head riveting mechanism 56 is located above the crystal head fixing mechanism 55, corresponding to the crystal head fixing mechanism 55, and is used to press and rivet to install the crystal head.
[0048] Furthermore, the mobile assembly includes a telephone line feeding device 2, a material moving device 7, a wire clamping and displacement device 9, a wire winding device 10, a semi-finished product clamping device 11, a wire binding device 12 and a finished product moving device 13;
[0049] The telephone line feeding device 2 comprises a telephone line material rack 21, a telephone line pay-off mechanism 23 and a telephone line guiding mechanism 22. The telephone line material rack 21 is located on one side of the frame 1, on the bottom surface of the factory building, corresponding to the telephone line cutting device, and is used to store the telephone lines being processed; the telephone line pay-off mechanism 23 is located on the telephone line material rack 21, and is fixedly connected to the telephone line material rack 21. The telephone line is placed on the telephone line pay-off mechanism 23 for pay-off; the telephone line guiding mechanism 22 is located on the telephone line pay-off mechanism 23, and the telephone line is guided by the telephone line guiding mechanism 22 and fed into the telephone line cutting device 3;
[0050] The material transfer device 7 includes a drag chain 71, a synchronous belt 72 and a motor 73; the synchronous belt 72 is located on one side of the drag chain 71, connected to the drag chain 71, and used to transport the telephone wire to be processed to the wire stripping device 4; the drag chain 71 is located on the frame 1, connected to the frame 1, and connected to the motor 73, and used to provide operating torque to the synchronous belt 72; the motor 73 is located on the frame 1, fixedly connected to the frame 1, and connected to the drag chain 71 to provide operating power;
[0051] The clamping and displacement device 9 comprises a clamping and displacement mechanism 91 and a displacement mechanism 92; the clamping and displacement mechanism 91 is located at one side of the detection assembly, and clamps the finished telephone line after detection for transmission; the displacement mechanism 92 is located at one side of the clamping device, and is connected to the clamping and displacement mechanism 91, and drives the clamping and displacement mechanism 91 to move;
[0052] The winding device 10 comprises a winding clamping mechanism 101, a winding mechanism 102 and an adjusting mechanism 103; the winding clamping mechanism 101 is located below the material transfer device 7, corresponding to the displacement clamping mechanism 91, and clamps the telephone line moved to the winding device 10 for transportation; the winding mechanism 102 is located on one side of the winding clamping mechanism 101, corresponding to the winding clamping mechanism 101, and performs winding processing on the input telephone line; the adjusting mechanism 103 is located on the winding mechanism 102, cooperates with the winding mechanism 102, and moves freely on the winding mechanism 102, and is used to adjust the winding spacing, thereby adjusting the winding;
[0053] The semi-finished product clamping device 11 is located at one side of the winding device 10, clamps the semi-finished product after winding, and uses the wire clamping displacement device 9 to move the semi-finished product to the wire binding device 12;
[0054] The wire-binding device 12 comprises a wire-feeding mechanism 121, a wire-cutting mechanism 122 and a wire-releasing mechanism 123; the wire-feeding mechanism 121 is located at one side of the semi-finished product clamping device 11, and receives the semi-finished wires transferred by the semi-finished product clamping device 11; the wire-cutting mechanism 122 is located at one side of the wire-feeding mechanism 121, and corresponds to the wire-feeding mechanism 121, and cuts the moving semi-finished wires; the wire-releasing mechanism 123 is located at one end of the wire-feeding mechanism 121, and receives and places the semi-finished wires transferred by the wire-feeding mechanism 121;
[0055] The finished product moving device 13 includes a finished product winding wire mechanism 131 and a finished product moving mechanism 132. The finished product winding wire mechanism 131 is located on one side of the wire binding device 12, receives semi-finished product wire binding, and performs winding and tying; the finished product moving mechanism 132 is located on one side of the wire binding mechanism 131, and clamps and moves the finished product that has been wound and tied into the finished product box.
[0056] Furthermore, the detection component includes a conduction detection device 6 and an NG sorting device 8. The conduction detection device 6 is located on one side of the mobile component and the riveting crystal head device, receives the semi-finished product of the installed crystal head transported by the mobile component, and performs a conduction test on the product. After the product is qualified, it is moved to the next process by the mobile component, and the unqualified product is moved to the NG sorting device 8; the NG sorting device 8 is located on one side of the mobile component and at the same time on one side of the conduction detection device 6. The unqualified products are sent to the NG sorting device 8 by the mobile component and treated as defective products.
[0057] Furthermore, the production process of a fully automatic wire stripping and crystal plug testing and binding machine is as follows:
[0058] Step 1: The telephone line is loaded into the telephone line feeding device 2;
[0059] Step 2: The telephone line is moved to the telephone line cutting device 3 via the telephone line feeding device 2;
[0060] Step 3: The telephone line is moved to the wire stripping device 4 via the material moving device 7;
[0061] Step 4: The telephone line is moved to the crystal head installation device through the material transfer device 7 to install the crystal head;
[0062] Step 5: The product is moved to the conduction detection device 6 via the material transfer device 7;
[0063] Step 6: The defective products are moved to the NG sorting device 8 through the clamping line displacement device 9;
[0064] Step 7: The good product is moved to the winding device 10 through the clamping displacement device 9, and the product is wound;
[0065] Step 8: The semi-finished product clamping device 11 clamps the semi-finished product that has been wound, and moves it through the wire clamping displacement device 9 to the wire binding device 12;
[0066] Step 9: The wire-binding device 12 conveys and cuts the wires;
[0067] Step 10: The finished product moving device 13 winds the binding wires and moves the finished products to the finished product box.
[0068] The telephone wire unwinding mechanism 23 puts the wire into the telephone wire guiding mechanism 22 and then sends it into the wire cutting device 3; the telephone wire feeding mechanism 31 feeds the telephone wire into the telephone wire cutting mechanism 35, and then the rotating telephone wire mechanism 32 rotates the telephone wire to the flipping telephone wire mechanism 33, and then the flipping telephone wire mechanism 33 flips the direction of the telephone wire, and at the same time, the telephone wire feeding mechanism 31 continues to feed the telephone wire to a set length, and sends it into the telephone wire cutting mechanism 35, and the telephone wire pressing mechanism 34 presses the telephone wire to prevent it from loosening, and the telephone wire cutting mechanism 35 cuts the telephone wire, and then the material moving device 7 moves the telephone wire to the wire stripping device 4; through the The movement of the drag chain 71 and the synchronous belt 72 moves the materials to different workstations; the material moving device 7 moves the telephone line to the wire clamping mechanism 41, and then the wire stripping mechanism 42 peels the wire, and the material moving device 7 moves the telephone line to the crystal head installation device 5; the crystal head enters the crystal head feeding track 52 from the crystal head vibration plate 51, enters the crystal head feeding slide mechanism 53 from the crystal head feeding track 52, enters the crystal head pushing slide mechanism 54 from the crystal head feeding slide mechanism 53, and the crystal head pushing slide mechanism 54 pushes the crystal head to the crystal head fixing mechanism 55, and the telephone line and the crystal head are riveted by the crystal head riveting mechanism 56, Finally, the material moving device 7 moves the finished material to the conduction detection device 6; the conduction detection device 6 performs conduction detection on the product, wherein the defective product is moved to the NG sorting device 8 through the clamping displacement device 9, and the good product is moved to the winding device 10 through the clamping displacement device 9; the product passes through the conduction detection device 8, and the displacement clamping mechanism 91 takes and moves the product, and then the displacement mechanism 92 displaces the product, and the defective product is moved to the NG sorting device 8, and the good product is moved to the winding device 10; the NG sorting device 8 is a device in which the clamping displacement device 9 moves the product that has not passed the conduction detection device 6 to the NG sorting device 8; the product is moved from the wire clamping displacement device 9 to the winding clamping mechanism 101, and then the winding mechanism 102 winds the product, and the adjustment mechanism 103 adjusts the winding, and then the semi-finished product clamping device 11 moves the product through the displacement mechanism 92; the semi-finished product clamping device 11 is to clamp the semi-finished product coming out of the winding device 10, and then the displacement mechanism 92 moves the semi-finished product coming out of the winding device 10 to the wire binding device 12; the wire binding is sent to the wire cutting mechanism 122 for cutting through the wire feeding mechanism 121, and sent to the wire releasing mechanism 123, and then the finished product is moved away by the finished product moving device 13;The binding wire is wound around the product by the binding wire winding mechanism 131, and then the finished product moving mechanism 132 moves the finished product through the displacement mechanism 92 to move the finished product to the finished product box, and the control device 14 controls the operation of all the above devices. ;
[0069] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work are all within the protection scope of the present invention.
Claims
1. A fully automatic wire stripping and crystal plug testing and binding machine, characterized in that: It includes a frame, a control device, a detection component, a moving component and a working component; the frame is located on the floor of the factory and is fixedly connected to the factory; the control device is located on the frame, connected to the moving component and the working component, and controls the movement state of the moving component and the working component; the moving component is located on the frame, moves freely on the frame, and clamps the telephone lines to be processed and the processed telephone lines; the working component is located in a position corresponding to the moving component, and the telephone lines are stripped and the crystal heads are installed; the detection component is located on one side of the working component and the moving component, and is used to detect the quality and function of the processed products; The working components include a telephone line cutting device, a wire stripping device, and a crystal head installation device; The telephone line cutting device includes a telephone line feeding mechanism, a rotating telephone line mechanism, a flipping telephone line mechanism, a telephone line pressing mechanism, and a telephone line cutting mechanism; the telephone line feeding mechanism is located on one side of the moving component, corresponding to the moving component, receiving the feeding of the telephone line, and transferring it to the telephone line pressing mechanism; the telephone line pressing mechanism is located on one side of the telephone line feeding mechanism, connected to the telephone line feeding mechanism, flattens and straightens the telephone line during transportation, and presses it when the telephone line reaches a certain length for easy cutting; the rotating telephone line mechanism is located on one side of the pressing telephone line mechanism, connected to the pressing telephone line mechanism, and rotates the telephone line to the flipping telephone line mechanism; the flipping telephone line mechanism is located on one side of the rotating telephone line mechanism, connected to the rotating telephone line mechanism, flips the feeding telephone line to change the feeding direction; the telephone line cutting mechanism is located on one side of the pressing telephone line mechanism, and performs a cutting operation when the telephone line reaches a specified length; The wire stripping device comprises a wire clamping mechanism and a wire stripping mechanism; the wire clamping mechanism is located on one side of the moving assembly and connected to the moving assembly, and the telephone line is moved to the wire clamping mechanism through the moving assembly to clamp the telephone line; the position of the wire stripping mechanism corresponds to the wire clamping mechanism, and the telephone line clamped by the wire clamping mechanism is stripped; The crystal head installation device includes a crystal head vibration plate, a crystal head feeding track, a crystal head sliding seat feeding mechanism, a crystal head sliding seat pushing mechanism, a crystal head fixing mechanism, and a crystal head riveting mechanism; the crystal head vibration plate is located on one side of the frame, fixedly connected to the frame, and transports the crystal head to the inside of the crystal head installation device; the crystal head feeding track is located on one side of the crystal head vibration plate, connected to the crystal head vibration plate, and used to transport the crystal head; the crystal head sliding seat feeding mechanism is located on one side of the crystal head feeding track, connected to the crystal head The feeding track is used to send the crystal head to the pushing crystal head slide mechanism; the pushing crystal head slide mechanism is located corresponding to the fixing crystal mechanism and is located at one side of the sending crystal head slide mechanism to push the fed crystal head into the fixing crystal head mechanism; the fixing crystal head mechanism is located below the riveting crystal head mechanism and corresponds to the pushing crystal head slide mechanism to position the pushed crystal head; the riveting crystal head mechanism is located above the fixing crystal head mechanism and corresponds to the fixing crystal head mechanism to install the crystal head by riveting; The detection component includes a conduction detection device and an NG sorting device. The conduction detection device is located on one side of the mobile component and the riveting crystal head device, receives the semi-finished product of the installed crystal head transported by the mobile component, and performs a conduction detection on the product. After the product is qualified, it is moved to the next process by the mobile component, and the unqualified product is moved to the NG sorting device; the NG sorting device is located on one side of the mobile component and at the same time on one side of the conduction detection device. The unqualified product is sent to the NG sorting device by the mobile component and treated as a defective product; The mobile assembly includes a telephone line feeding device, a material moving device, a wire clamping and displacement device, a wire winding device, a semi-finished product clamping device, a wire binding device and a finished product moving device; The telephone line feeding device comprises a telephone line material rack, a telephone line pay-off mechanism and a telephone line guiding mechanism. The telephone line material rack is located on one side of the rack, on the bottom surface of the factory building, corresponding to the telephone line cutting device, and is used to store the telephone lines being processed; the telephone line pay-off mechanism is located on the telephone line material rack, and is fixedly connected to the telephone line material rack. The telephone line is placed on the telephone line pay-off mechanism for pay-off; the telephone line guiding mechanism is located on the telephone line pay-off mechanism, and the telephone line is guided by the telephone line guiding mechanism and fed into the telephone line cutting device; The material transfer device includes a drag chain, a synchronous belt and a motor; the synchronous belt is located on one side of the drag chain, connected to the drag chain, and is used to transport the telephone wire to be processed into the wire stripping device; The drag chain is located on the frame, connected to the frame, and connected to the motor, so as to provide operating torque to the synchronous belt; the motor is located on the frame, fixedly connected to the frame, and connected to the drag chain, so as to provide operating power; The clamping and displacement device comprises a clamping and displacement mechanism; the clamping and displacement mechanism is located on one side of the detection component, and clamps the finished telephone line after detection for transmission; the displacement mechanism is located on one side of the clamping and displacement device, and is connected to the clamping and displacement mechanism, and drives the clamping and displacement mechanism to move; The winding device comprises a winding clamping mechanism, a winding mechanism and an adjusting mechanism; the winding clamping mechanism is located below the material transfer device, corresponds to the displacement clamping mechanism, and clamps the telephone line moved to the winding device for transportation; the winding mechanism is located on one side of the winding clamping mechanism, corresponds to the winding clamping mechanism, and performs winding processing on the input telephone line; the adjusting mechanism is located on the winding mechanism, cooperates with the winding mechanism, and moves freely on the winding mechanism to adjust the winding spacing, thereby adjusting the winding; The semi-finished product clamping device is located on one side of the winding device, clamps the semi-finished product after winding, and uses the wire clamping displacement device to move the semi-finished product to the wire binding device; The wire-binding device comprises a wire-feeding mechanism, a wire-cutting mechanism and a wire-releasing mechanism; the wire-feeding mechanism is located at one side of the semi-finished product clamping device, and receives the semi-finished wires transferred by the semi-finished product clamping device; the wire-cutting mechanism is located at one side of the wire-feeding mechanism, and corresponds to the wire-feeding mechanism, and cuts the moving semi-finished wires; the wire-releasing mechanism is located at one end of the wire-feeding mechanism, and receives and places the semi-finished wires transferred by the wire-feeding mechanism; The finished product moving device includes a finished product winding mechanism and a finished product moving mechanism. The finished product winding mechanism is located on one side of the wire binding device, receives semi-finished wire binding, and performs winding and tying. The finished product moving mechanism is located on one side of the wire winding mechanism, and clamps and moves the finished product that has been wound and tied into a finished product box.
Citation Information
Patent Citations
Telephone wire plug assembling wire binding machine
CN104466603A
Automatic assembling machine for registered jacks
CN203883299U
Quartzy head test binding machine of full -automatic wire stripping dress
CN208189953U