Composite panel manufacturing equipment, manufacturing system and manufacturing process

Abstract

The present disclosure proposes a composite board manufacturing equipment, a manufacturing system and a manufacturing process. The first conveying device of the first feeding mechanism of the composite board manufacturing equipment has a first conveying interface facing upward. The second feeding mechanism includes a second conveying device arranged above the first conveying device at intervals, and the second conveying device has a second conveying interface facing downward. The first conveying interface and the second conveying interface are arranged opposite to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered, so that the part where the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered defines a first platform area. The first platform area can supply core material to be conveyed to the first interface material of the first platform area. The shaping mechanism is arranged between the first conveying interface and the second conveying interface to shape the first interface material, the second interface material and the core material into a composite board.

Description

Technical Field

[0001] The present disclosure relates to the technical field of composite board manufacturing, and in particular to a composite board manufacturing device, a manufacturing system and a manufacturing process. Background Art

[0002] In recent years, with the rapid development of the construction industry and the continuous expansion of the application scope of the new 65% building energy saving standard, various types of composite panels for construction have emerged one after another. The "sandwich" type composite panel is a typical design of existing composite panels. Taking the three-layer structure of the composite panel as an example, the upper and lower layers are interface layers with interface and protection, decoration, insulation or fire prevention functions, and the middle layer is a functional material layer with specific functional effects, such as insulation layer, fireproof layer, waterproof layer, etc. Among them, the functional material layer can be a single functional material or a combination of multiple functional materials, it can be a functional panel with an integral structure, or it can be a combination of multiple strips or blocks of functional materials.

[0003] At present, the main production modes of the above-mentioned composite panels include intermittent method and continuous method. The intermittent method has simple equipment and fewer processes, but the production efficiency is low and the stability of product batches is poor. The continuous method is a more advanced production process than the intermittent method. The current continuous production process is basically based on the traditional continuous composite panel line. Since its equipment is basically general equipment, the types and performance of the panels produced are subject to more restrictions. Summary of the invention

[0004] A main purpose of the present disclosure is to overcome at least one defect of the above-mentioned prior art and provide a composite board manufacturing device that meets the production process requirements of various types of composite boards.

[0005] Another main purpose of the present disclosure is to overcome at least one of the defects of the above-mentioned prior art and provide a composite board manufacturing system having the above-mentioned composite board manufacturing equipment.

[0006] Another main purpose of the present disclosure is to overcome at least one of the defects of the above-mentioned prior art and provide a composite board manufacturing process that meets the production process requirements of various types of composite boards.

[0007] To achieve the above objectives, the present disclosure adopts the following technical solutions:

[0008] According to one aspect of the present disclosure, a composite sheet manufacturing device is provided. The composite sheet manufacturing device includes a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a shaping mechanism. The first feeding mechanism includes a first conveying device, the first conveying device has an upward first conveying interface, so as to use the first conveying interface to convey a first interface material. The second feeding mechanism includes a second conveying device arranged above the first conveying device at intervals, the second conveying device has a downward second conveying interface, so as to use the second conveying interface to convey a second interface material. The first conveying interface and the second conveying interface are arranged opposite to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered, so that the part where the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered defines a first platform area. The first platform area is configured to supply a core material to the first interface material or the second interface material conveyed to the first platform area. The third feeding mechanism is configured to convey the core material to the first interface material or the second interface material located in the first platform area. The shaping mechanism is arranged between the first conveying interface and the second conveying interface to shape the first interface material, the second interface material and the core material into a composite plate material.

[0009] According to one embodiment of the present disclosure, the length of the first conveying interface in the conveying direction is greater than the length of the second conveying interface in the conveying direction, the feeding end of the first conveying interface extends below the feeding end of the second conveying interface, and the portion of the first conveying interface extending below the feeding end of the second conveying interface defines the first platform area.

[0010] According to one embodiment of the present disclosure, the first conveying device includes a first frame and a first crawler mounted on the first frame, the first crawler defines the first conveying interface. The second conveying device includes a second frame and a second crawler mounted on the second frame, the second frame is arranged above the first frame at intervals, and the second crawler defines the second conveying interface.

[0011] According to one embodiment of the present disclosure, a plurality of first support seats are provided on both sides of the first frame. A plurality of second support seats are provided on both sides of the second frame. The plurality of first support seats correspond to the plurality of second support seats respectively, and a support column is connected between the first support seat and the corresponding second support seat to support the second frame above the first frame at intervals.

[0012] According to one embodiment of the present disclosure, a plurality of first support seats are evenly spaced on both sides of the first frame. A plurality of second support seats are evenly spaced on both sides of the second frame. The spacing between adjacent first support seats is equal to the spacing between adjacent second support seats, and the number of the first support seats is greater than the number of the second support seats, so that the relative position of the first frame and the second frame can be adjusted along the conveying direction.

[0013] According to one embodiment of the present disclosure, the first interface material and the second interface material are both hard materials; or, the first interface material and the second interface material are both soft materials; or, one of the first interface material and the second interface material is a hard material, and the other is a soft material.

[0014] According to one embodiment of the present disclosure, the first feeding mechanism further comprises a first material storage device, which is disposed adjacent to the first conveying device to store the first interface material and release the first interface material during the conveying process of the first conveying device.

[0015] According to one embodiment of the present disclosure, the first material storage device is a first conveying bracket, and the first conveying bracket is arranged at one side of the feeding end of the first conveying device. A pressure roller is arranged between the first conveying bracket and the first material storage device, and the setting height of the pressure roller is lower than the setting height of the first conveying interface. One end of the first interface material is connected to the first conveying bracket, and the other end is connected to the first conveying interface through the pressure of the pressure roller and the feeding end.

[0016] According to one embodiment of the present disclosure, the second feeding mechanism further comprises a second material storage device, which is disposed adjacent to the second conveying device to store the second interface material and release the second interface material during the conveying process of the second conveying device.

[0017] According to one embodiment of the present disclosure, the second material storage device is a second coil unwinder, and the second coil unwinder is arranged above the second conveying device. One end of the second interface material is connected to the second coil unwinder, and the other end is connected to the second conveying interface through the feeding end.

[0018] According to one embodiment of the present disclosure, the discharge end of the second conveying interface is aligned below the discharge end of the first conveying interface.

[0019] According to one embodiment of the present disclosure, the discharge end of the first conveying interface extends below the discharge end of the second conveying interface, and the portion of the first conveying interface extending below the discharge end of the second conveying interface defines a second platform area.

[0020] According to one embodiment of the present disclosure, the third feeding mechanism includes a third conveying device. The angle of the third conveying device relative to the first conveying interface is adjustable. The core material is conveyed to the first interface material located on the first platform area via the third conveying device.

[0021] According to one embodiment of the present disclosure, the angle adjustment range of the third conveying device relative to the first conveying interface is 0° to 90°.

[0022] According to one embodiment of the present disclosure, the composite sheet manufacturing equipment includes a plurality of the third feeding mechanisms. The discharge ends of the plurality of the third feeding mechanisms are on the first platform area and are spaced apart along the conveying direction of the first conveying interface to sequentially convey the plurality of core materials to the first interface material located on the first platform area.

[0023] According to one of the embodiments of the present disclosure, the composite board manufacturing equipment further includes a glue applying mechanism to apply glue to the upper surface of the first interface material and the upper surface of the core material respectively.

[0024] According to one embodiment of the present disclosure, the glue applying mechanism includes a glue applying main machine and two horizontal sweeping material distributors. The two horizontal sweeping material distributors are respectively connected to the glue applying main machine and are respectively located on the sides of the first conveying device. The material distribution position of one of the horizontal sweeping material distributors is between the feeding end of the first conveying interface and the third feeding mechanism. The material distribution position of another horizontal sweeping material distributor is between the third feeding mechanism and the feeding end of the second conveying interface.

[0025] According to one embodiment of the present disclosure, the composite sheet manufacturing equipment further includes a cutting mechanism, the cutting mechanism includes a longitudinal cutting device, the longitudinal cutting device is arranged on one side of the discharge end of the first conveying device, so as to cut the composite sheet in a first horizontal cutting direction, and the first horizontal cutting direction is the same as the conveying direction of the first conveying device. And / or, the composite sheet manufacturing equipment further includes a cutting mechanism, the cutting mechanism includes a transverse cutting device, the transverse cutting device is arranged on one side of the discharge end of the first conveying device, so as to cut the composite sheet in a second horizontal cutting direction, and the second horizontal cutting direction is perpendicular to the conveying direction of the first conveying device.

[0026] According to another aspect of the present disclosure, a composite sheet manufacturing device is provided. The composite sheet manufacturing device includes a first feeding mechanism, a second feeding mechanism, an auxiliary feeding mechanism and a shaping mechanism. The first feeding mechanism includes a first conveying device, the first conveying device has an upward first conveying interface, so as to use the first conveying interface to convey a first interface material. The second feeding mechanism includes a second conveying device arranged above the first conveying device at intervals, the second conveying device has a downward second conveying interface, so as to use the second conveying interface to convey a second interface material. The first conveying interface and the second conveying interface are arranged opposite to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered, so that the part where the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered defines a first platform area, and the first platform area is configured to supply a core material to the first interface material or the second interface material of the first platform area. The auxiliary feeding mechanism is configured to assist an operator in conveying the core material to the first interface material or the second interface material located in the first platform area. The shaping mechanism is arranged between the first conveying interface and the second conveying interface to shape the first interface material, the second interface material and the core material into a composite plate material.

[0027] According to another aspect of the present disclosure, a composite sheet manufacturing system is provided, wherein the composite sheet manufacturing system comprises a plurality of composite sheet manufacturing devices proposed in the present disclosure and described in the above embodiments, wherein the plurality of composite sheet manufacturing devices are sequentially arranged along a conveying direction.

[0028] According to another aspect of the present disclosure, a composite board manufacturing process is provided, wherein the composite board manufacturing process comprises the following steps:

[0029] Providing a first feeding mechanism and a second feeding mechanism, wherein the first feeding mechanism delivers a first interface material on its upper surface, and the second feeding mechanism delivers a second interface material on its lower surface;

[0030] The second feeding mechanism is arranged above the first feeding mechanism, and the feeding end of the second feeding mechanism is staggered with the feeding end of the first feeding mechanism in the conveying direction to define a first platform area;

[0031] Importing the core material from the first platform area; and

[0032] The first interface material, the second interface material and the core material are shaped between the first feeding mechanism and the second feeding mechanism to form a composite plate.

[0033] It can be seen from the above technical solutions that the advantages and positive effects of the composite board manufacturing equipment, manufacturing system and manufacturing process proposed in the present disclosure are:

[0034] The composite sheet manufacturing equipment proposed in the present disclosure has a first conveying interface and a second conveying interface arranged vertically opposite to each other, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are staggered, so that the staggered portion of the feeding end of the first conveying interface and the feeding end of the second conveying interface defines a first platform area, and the first platform area can be used for core material to be conveyed to the first interface material of the first platform area. Through the above design, the present disclosure staggers the conveying interfaces of the two conveying devices, and thereby defines an operating platform for inputting other sheets, so that the use of the operating platform can adapt to the input requirements of different types of sheets, so that the sheet input and composite molding are organically connected without the unstable influence of transition equipment, expanding the application range of composite sheet manufacturing equipment, improving the production efficiency of the equipment, and optimizing the stability of product batches. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Various objects, features and advantages of the present disclosure will become more apparent by considering the following detailed description of preferred embodiments of the present disclosure in conjunction with the accompanying drawings. The accompanying drawings are merely exemplary illustrations of the present disclosure and are not necessarily drawn to scale. In the accompanying drawings, the same reference numerals always refer to the same or similar parts. Among them:

[0036] Figure 1 is a schematic structural diagram of a composite board manufacturing device according to an exemplary embodiment;

[0037] Figure 2 yes Figure 1 A side view of a composite sheet manufacturing apparatus is shown;

[0038] Figure 3 yes Figure 1 A schematic structural diagram of a first conveying device and a second conveying device of a composite sheet manufacturing device is shown;

[0039] Figure 4 yes Figure 1 Another schematic structural diagram of the first conveying device and the second conveying device of the composite plate manufacturing equipment is shown;

[0040] Figure 5 yes Figure 1 A top view of a composite sheet manufacturing apparatus is shown;

[0041] Figure 6 yes Figure 1 A schematic diagram of a first feeding mechanism of a composite sheet manufacturing device is shown;

[0042] Figure 7 to Figure 9 The arrangement of the core materials is shown respectively;

[0043] Fig.10 yes Figure 1A schematic diagram showing a third feeding mechanism of a composite sheet manufacturing device in a working state;

[0044] Fig.11 yes Figure 1 A schematic diagram showing another working state of the third feeding mechanism of the composite board manufacturing equipment.

[0045] The following are the descriptions of the reference numerals:

[0046] 110. A first conveying device;

[0047] 111. First rack;

[0048] 112. First crawler;

[0049] 113. First support seat;

[0050] 114. Support column;

[0051] 120. A first delivery stent;

[0052] 130. Press roller;

[0053] 210. Second conveying device;

[0054] 211. Second rack;

[0055] 212. Second crawler;

[0056] 213. Second support seat;

[0057] 220. Second coil unwinder;

[0058] 310. Discharge plate;

[0059] 410. Glue application host;

[0060] 421. First sweeping spreading machine;

[0061] 422. Second sweeping spreading machine;

[0062] 510. Longitudinal cutting device;

[0063] 520. Cross-cutting device;

[0064] 901. First interface material;

[0065] 903. Core material;

[0066] F0. Conveying direction;

[0067] F1. First horizontal cutting direction;

[0068] F2. The second horizontal cutting direction;

[0069] S1. The first transport interface;

[0070] S2. The second transport interface;

[0071] T1. The first platform area;

[0072] T2. The second platform area;

[0073] α. Tilt angle. DETAILED DESCRIPTION

[0074] Typical embodiments that embody the features and advantages of the present disclosure will be described in detail in the following description. It should be understood that the present disclosure can have various changes in different embodiments without departing from the scope of the present disclosure, and the descriptions and drawings therein are essentially for illustrative purposes rather than for limiting the present disclosure.

[0075] In the following description of different exemplary embodiments of the present disclosure, reference is made to the accompanying drawings, which form a part of the present disclosure and in which different exemplary structures, systems and steps that can implement multiple aspects of the present disclosure are shown by way of example. It should be understood that other specific schemes of components, structures, exemplary devices, systems and steps can be used, and structural and functional modifications can be made without departing from the scope of the present disclosure. Moreover, although the terms "above", "below", "between", etc. may be used in this specification to describe different exemplary features and elements of the present disclosure, these terms are used herein only for convenience, such as according to the direction of the examples described in the accompanying drawings. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of the structure to fall within the scope of the present disclosure.

[0076] Composite board manufacturing equipment implementation method

[0077] See also Figure 1 , which representatively shows the structural schematic diagram proposed in the present disclosure. In this exemplary embodiment, the composite board manufacturing equipment proposed in the present disclosure is described by taking the application in manufacturing insulation boards as an example. It is easy for those skilled in the art to understand that in order to apply the relevant design of the present disclosure to the manufacture of other types of composite boards or other processes, various modifications, additions, substitutions, deletions or other changes are made to the specific embodiments described below, and these changes are still within the scope of the principles of the composite board manufacturing equipment proposed in the present disclosure.

[0078] like Figure 1 As shown, in this embodiment, the composite board manufacturing equipment proposed in the present disclosure mainly includes a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a shaping mechanism, a gluing mechanism and a cutting mechanism. Figures 2 to 11 , Figure 2A side view of a composite board manufacturing device that can embody the principles of the present disclosure is representatively shown in FIG. 1 , wherein, for the convenience of viewing the accompanying drawings, Figure 2 Part of the structure is omitted, such as the glue applying main machine 410, the first horizontal sweeping material distributing machine 421 and the second horizontal sweeping material distributing machine 422 of the glue applying mechanism, which is hereby explained; Figure 3 : A schematic diagram of the structure of a first conveying device 110 and a second conveying device 210 of a composite plate manufacturing device that can embody the principles of the present disclosure is representatively shown; Figure 4 , another schematic structural diagram of a first conveying device 110 and a second conveying device 210 of a composite plate manufacturing device that can embody the principles of the present disclosure is representatively shown; Figure 5 A top view of a composite sheet manufacturing device that can embody the principles of the present disclosure is representatively shown in FIG. 1 , wherein, for the convenience of viewing the accompanying drawings, Figure 5 Some structures are omitted, such as the discharge plate 310, the second coil unwinding machine 220, etc., for special explanation; Figure 6 A schematic diagram of a first feeding mechanism of a composite sheet manufacturing device that can embody the principles of the present disclosure is representatively shown in FIG. Figure 7 to Figure 9 The arrangement of the core material 903 is shown respectively; Fig.10 A schematic diagram of a third feeding mechanism of a composite sheet manufacturing device that can embody the principles of the present disclosure in a working state is representatively shown in FIG. Fig.11 The third feeding mechanism of the composite board manufacturing equipment which can embody the principle of the present disclosure is representatively shown in another working state. The structure, connection mode and functional relationship of each main component of the composite board manufacturing equipment proposed in the present disclosure are described in detail below in conjunction with the above drawings.

[0079] like Figure 1 and Figure 2As shown, in this embodiment, the first feeding mechanism at least includes a first conveying device 110, the first conveying device 110 has an upward first conveying interface S1, and the first conveying device 110 can use the first conveying interface S1 to convey the first interface material 901. The second feeding mechanism at least includes a second conveying device 210, the second conveying device 210 has a downward second conveying interface S2, and the second conveying device 210 can use the second conveying interface S2 to convey the second interface material. Among them, the second conveying device 210 and the first conveying device 110 are arranged opposite to each other in an upper and lower interval, that is, the first conveying interface S1 and the second conveying interface S2 are arranged opposite to each other in an upper and lower interval, and the second conveying interface S2 is located above the first conveying interface S1 at intervals. In addition, the length of the first conveying device 110 is greater than the length of the second conveying device 210, that is, the length of the first conveying interface S1 in the conveying direction F0 is greater than the length of the second conveying interface S2 in the conveying direction F0, and the feeding end of the first conveying interface S1 extends below the feeding end of the second conveying interface S2. The portion of the first conveying interface S1 extending below the feeding end of the second conveying interface S2 defines the first platform area T1. The third feeding mechanism is arranged on the first platform area T1, and the third feeding mechanism can convey the core material 903 to the first interface material 901 located on the first platform area T1. The shaping mechanism is arranged between the first conveying interface S1 and the second conveying interface S2, and the shaping mechanism can shape the first interface material 901, the second interface material and the core material 903 into a composite board material through processes such as pressing, shaping, heating, and conveying. Accordingly, the present disclosure designs the two conveying devices to be longer at the bottom and shorter at the top, and thereby defines an operating platform (i.e., the first platform area T1) for inputting other boards, so that the use of the operating platform can adapt to the input requirements of different types of core materials, and expand the application scope of the composite board manufacturing equipment.

[0080] It should be noted that, in the present embodiment, the example in which the length of the first conveying interface S1 in the conveying direction F0 is greater than the length of the second conveying interface S2 in the conveying direction F0 is used for explanation, and the example in which the feed end of the first conveying interface S1 extends below the feed end of the second conveying interface S2 is used for explanation. In other embodiments, based on the conceptual basis of the staggered arrangement of the first conveying interface S1 and the second conveying interface S2 of the composite sheet manufacturing equipment proposed in the present disclosure, the length of the first conveying interface S1 in the conveying direction F0 and the length of the second conveying interface S2 in the conveying direction F0 may be equal, or the length of the first conveying interface S1 in the conveying direction F0 may be less than the length of the second conveying interface S2 in the conveying direction F0, and this is not limited to the present embodiment. Furthermore, the feed end of the second conveying interface S2 may also extend above the feed end of the first conveying interface S1, and this is also not limited to the present embodiment.

[0081] Furthermore, if Figure 3As shown, based on the design that the feeding end of the first conveying interface S1 extends below the feeding end of the second conveying interface S2, in this embodiment, the discharging end of the second conveying interface S2 can be preferably aligned below the discharging end of the first conveying interface S1. Figure 4 As shown, in other embodiments, according to different process requirements, the discharge end of the first conveying interface S1 can also extend below the discharge end of the second conveying interface S2, so that the portion of the first conveying interface S1 extending below the discharge end of the second conveying interface S2 defines the second platform area T2. When the first platform area T1 and the second platform area T2 are defined on the first conveying interface S1 at the same time, the first platform area T1 can be preferably used as an operating platform, and the second platform area T2 can be preferably used as a conveying platform.

[0082] like Figure 1 and Figure 2 As shown, in this embodiment, the first conveying device 110 can preferably adopt a crawler machine or a similar structure, that is, the first conveying device 110 mainly includes a first frame 111 and a first crawler 112 installed on the first frame 111, and the first crawler 112 defines the above-mentioned first conveying interface S1. Similarly, the second conveying device 210 can also preferably adopt a crawler machine or a similar structure, and the second conveying device 210 mainly includes a second frame 211 and a second crawler 212 installed on the second frame 211. Among them, the second frame 211 is arranged above the first frame 111 at intervals, and the second crawler 212 defines the second conveying interface S2. In other embodiments, the first conveying device 110 and the second conveying device 210 can both select other conveying forms, such as rollers, roller shafts or conveyor belts, etc., and are not limited to this embodiment.

[0083] Furthermore, if Figure 1 and Figure 2 As shown, based on the design that the first conveying device 110 includes a first frame 111, and based on the design that the second conveying device 210 includes a second frame 211, in this embodiment, a plurality of first support seats 113 may be preferably provided on both sides of the first frame 111, and a plurality of second support seats 213 may be preferably provided on both sides of the second frame 211. Among them, the plurality of first support seats 113 correspond to the plurality of second support seats 213 respectively, and a support column 114 is connected between the first support seat 113 and the corresponding second support seat 213, so that the second frame 211 is supported and arranged above the first frame 111 at intervals. In other embodiments, in order to arrange the second frame 211 above the first frame 111, other support structures may also be used, which is not limited to this embodiment.

[0084] Furthermore, if Figure 1 and Figure 2As shown, based on the design that the second frame 211 is arranged above the first frame 111 through the first support seat 113, the second support seat 213 and the support column 114, in this embodiment, the plurality of first support seats 113 can preferably be arranged on both sides of the first frame 111 in a uniformly spaced manner, that is, the spacing between each adjacent two first support seats 113 on the same side of the first frame 111 is equal. Correspondingly, the plurality of second support seats 213 can also preferably be arranged on both sides of the second frame 211 in a uniformly spaced manner, that is, the spacing between each adjacent two second support seats 213 on the same side of the second frame 211 is equal. Among them, the spacing between two adjacent first support seats 113 is equal to the spacing between two adjacent second support seats 213, and the number of first support seats 113 is greater than the number of second support seats 213, so that the relative position of the first frame 111 and the second frame 211 can be adjusted along the conveying direction F0. Accordingly, the location of the second frame 211 relative to the first frame 111 in the conveying direction F0 can be freely adjusted by only using a set of the first support base 113 , the second support base 213 and the support column 114 to meet various process requirements.

[0085] like Figure 1 , Figure 2 and Figure 5 As shown, in this embodiment, the first feeding mechanism may also preferably include a first storage device. Specifically, the first storage device is adjacent to the first conveying device 110. The adjacent arrangement may include an adjacent but spaced arrangement or an adjacent arrangement. The specific arrangement may be adjusted according to different process requirements. The first storage device is used to store the first interface material 901 and release the first interface material 901 during the conveying process of the first conveying device 110.

[0086] Furthermore, if Figure 1 , Figure 2 and Figure 5 As shown, based on the design that the first feeding mechanism includes a first storage device, in this embodiment, the first storage device can preferably use a conveying bracket, that is, a first conveying bracket 120. The first conveying bracket 120 is arranged on one side of the feeding end of the first conveying device 110.

[0087] Furthermore, if Figure 6 As shown, based on the design that the first material storage device is the first conveying bracket 120, in this embodiment, a pressure roller 130 is arranged between the first conveying bracket 120 and the first material storage device, for example, two pressure rollers 130 are arranged at intervals in the conveying direction F0, and the setting height of the pressure roller 130 is lower than the setting height of the first conveying interface S1. Accordingly, one end of the first interface material 901 is connected to the first conveying bracket 120, and the other end is pressed by the pressure roller 130 and connected to the first conveying interface S1 from the feeding end.

[0088] It should be noted that, in this embodiment, the first interface material 901 is described by taking the hard material disposed on the first conveying bracket 120 as an example. The hard material is a hard interface sheet made of organic material, inorganic material or a combination of at least two of the above materials, that is, it can be, for example, a ceramic sheet, a cement fiber pressure board, an OSB board, etc., or it can be, for example, a material that is the same as or similar to the core material and has functions such as heat preservation, fire prevention, and waterproofing. In other embodiments, the first interface material 901 can also be other soft coils, which require other storage methods or storage equipment, which will not be described in detail here.

[0089] like Figure 1 and Figure 2 As shown, in this embodiment, the second feeding mechanism may also preferably include a second storage device. Specifically, the second storage device is adjacent to the second conveying device 210. The adjacent arrangement may include an adjacent but spaced arrangement or an adjacent arrangement. In this embodiment, the second feeding mechanism is arranged above the second conveying device 210. The specific arrangement may be adjusted according to different process requirements. The second storage device is used to store the second interface material and release the second interface material during the conveying process of the second conveying device 210.

[0090] Furthermore, if Figure 1 and Figure 2 As shown, based on the design that the second feeding mechanism includes a second storage device, in this embodiment, the second storage device can preferably be a coil unwinder, that is, a second coil unwinder 220, and the second coil unwinder 220 is arranged above the second conveying device 210. One end of the second interface material is connected to the second coil unwinder 220, and the other end is connected to the second conveying interface S2 by the feeding end of the second conveying interface S2.

[0091] Furthermore, if Figure 1 and Figure 2 As shown, in this embodiment, the second coil unwinder 220 can preferably be placed above the second conveying device 210 in an elevated manner. This arrangement can reduce the spatial obstruction of the second coil unwinder 220 to other equipment, facilitate production, and at the same time reduce the length of the second interface material entering the second conveying device 210, avoiding the problem of the second interface material running off track.

[0092] It should be noted that in this embodiment, the second interface material is described by taking the coil (i.e., soft material) disposed on the second coil unwinder 220 as an example. The soft material is a soft interface coil made of organic material, inorganic material, or a combination of at least two of the above materials, i.e., it can be, for example, a polymer cement-based glass fiber coil, a polymer cement-based non-woven fabric coil, etc. In other embodiments, the second interface material 902 can also be other hard plates, or can be, for example, a material that is the same or similar to the core material and has functions such as heat preservation, fire prevention, and waterproofing. In this case, other storage methods or storage equipment are required, which will not be described in detail here.

[0093] It should be noted that, in the present embodiment, the first interface material 901 is a hard material and the second interface material is a soft material. Therefore, the first feeding mechanism includes a conveying bracket and the second feeding mechanism includes a coil unwinder. In other embodiments, the first interface material 901 may also be a soft material and the second interface material may also be a hard material. In this case, the first feeding mechanism may correspondingly include a conveying device or a storage device suitable for soft materials such as a coil unwinder, and the second feeding mechanism may correspondingly include a conveying device or a storage device suitable for hard materials such as a conveying bracket. Furthermore, the design in which the first interface material 901 and the second interface material are both hard materials or both soft materials may also be adopted. In this case, the first feeding mechanism and the second feeding mechanism may correspondingly both include a conveying device or a storage device suitable for hard materials such as a conveying bracket, or may correspondingly both include a conveying device or a storage device suitable for soft materials such as a coil unwinder.

[0094] like Figure 1 and Figure 2As shown, in this embodiment, the third feeding mechanism mainly includes a third conveying device and a discharge plate 310. Specifically, the discharge plate 310 is arranged above the first platform area T1, one end of the discharge plate 310 is connected to the discharge end of the third conveying device, and the other end extends to the first conveying interface S1. Among them, the angle of the discharge plate 310 relative to the first conveying interface S1 is adjustable, and the core material 903 is conveyed to the first interface material 901 located on the first platform area T1 via the third conveying device and the discharge plate 310. Through the above design, the inclination angle α and the position of the conveying frame of the discharge plate 310 relative to the first conveying interface S1 can be flexibly adjusted according to the different shapes and sizes of the core material 903 and the workstation setting of the operator, so as to ensure that the core materials 903 of different shapes can be stably and tightly conveyed and spliced. In other embodiments, the third feeding mechanism can also include only the third conveying device, and the third feeding mechanism uses the third conveying device to convey the core material to the first platform area T1. Among them, the angle of the third conveying device relative to the first conveying interface S1 is adjustable. In addition, in other embodiments, other methods, such as manual operation, may be used to transport the core material 903 to the first interface material 901 on the first platform area T1, which is not limited to this embodiment.

[0095] Furthermore, in other embodiments, based on the design of manually transporting the core material 903 to the first platform area T1, an auxiliary transport mechanism may also be provided. Specifically, the auxiliary transport mechanism may be provided in the first platform area T1, for example, provided on or adjacent to the first transport device or the second transport device (for example, the auxiliary transport mechanism may be provided above or below the first platform area T1, or on both sides or other positions thereof), and is used to provide any function of assisting, guiding, and bearing for the transport of the core material or a combination of multiple functions thereof during the manual operation of the operator. For example, the auxiliary transport mechanism may use the following structures or devices, using infrared to assist in positioning or alignment, and performing related operations manually; using a limit device parallel to the transport direction F0 in the middle or side of the first platform area T1 to assist in positioning, and performing related operations manually; using a small storage mechanism to "transfer" raw materials midway to facilitate manual access and placement, etc.

[0096] For example, Figure 7 As shown, through the above design of the third feeding mechanism, when the arrangement of the core material 903 is arranged in a direction perpendicular to the conveying direction F0, the inclination angle α between the discharge plate 310 and the first conveying interface S1 can be set to 0° to 15° accordingly, and can further be preferably Fig.10 The 0° shown is a horizontal state. Figure 8 and Fig. 9As shown, through the above-mentioned design of the third feeding mechanism, when the arrangement of the core material 903 is arranged along the conveying direction F0, the inclination angle α between the discharge plate 310 and the first conveying interface S1 is correspondingly set to 15°~70°, and the angle of the inclination angle α can be specifically selected according to the width of the single spliced ​​plate of the core material 903 in the conveying direction F0, and preferably the selection method is based on the larger the width, the smaller the angle of the inclination angle α. It should be noted that in other embodiments, regardless of the arrangement of the core material 903, the angle range of the inclination angle α of the discharge plate 310 relative to the first conveying interface S1 can preferably fall between 0° and 90°. In other embodiments, when the third feeding mechanism only includes the third conveying device, the angle range of the inclination angle of the third conveying device relative to the first conveying interface S1 can also preferably fall between 0° and 90°.

[0097] In addition, in other embodiments, the core material 903 may also be a material without a fixed form, such as a powder material, solid small particles or a liquid. Accordingly, when the third feeding mechanism is used to convey the above-mentioned type of core material 903, the third feeding mechanism or its third conveying device may be a tube-shaped, funnel-shaped or other structure or device suitable for conveying materials without a fixed form.

[0098] In addition, in other embodiments, the composite sheet manufacturing equipment may include multiple third feeding mechanisms, and is not limited to the design of one third feeding mechanism in this embodiment. Wherein, when the composite sheet manufacturing equipment includes multiple third feeding mechanisms, the discharge ends of the multiple third feeding mechanisms are spaced apart on the first platform area T1 along the conveying direction F0 of the first conveying interface S1, so as to sequentially convey the multiple core materials 903 to the first interface material 901 located on the first platform area T1. Wherein, the multiple core materials 903 mentioned above are relative to the first interface material 901 and the second interface material, and the multiple core materials 903 may be the same core material 903, or may be plates of different functional materials, arrangements, shapes or sizes.

[0099] like Figure 1 and Figure 5 As shown, in this embodiment, the composite board manufacturing equipment may also preferably include a glue applying mechanism. The glue applying mechanism can apply glue to the upper surface of the first interface material 901 and the upper surface of the core material 903 respectively, so as to bond the lower surface of the core material 903 to the upper surface of the first interface material 901, and bond the lower surface of the second interface material to the upper surface of the core material 903.

[0100] Furthermore, if Figure 1 and Figure 5As shown, based on the design of the composite board manufacturing equipment to bond each layer of the board by gluing, in this embodiment, the gluing mechanism may preferably include a gluing main machine 410 and two sweeping distribution machines (i.e., a first sweeping distribution machine 421 and a second sweeping distribution machine 422). Specifically, the two sweeping distribution machines are respectively connected to the gluing main machine 410 and are respectively located on the sides of the first conveying device 110. The distribution position of the first sweeping distribution machine 421 is between the feed end of the first conveying interface S1 and the third feeding mechanism. The distribution position of the second sweeping distribution machine 422 is between the third feeding mechanism and the feed end of the second conveying interface S2. Accordingly, the two sweeping distribution machines can complete the bonding of multiple surface layers and materials in one continuous operation, while maximizing the space and equipment costs.

[0101] Furthermore, in this embodiment, the adhesive used by the glue-applying main unit 410 may include but is not limited to polyurethane adhesive, epoxy resin adhesive, and acrylic adhesive.

[0102] like Figure 1 , Figure 2 and Figure 5 As shown, in this embodiment, the composite sheet manufacturing equipment may also preferably include a cutting mechanism. The cutting mechanism may preferably include at least one of a longitudinal cutting device 510 and a transverse cutting device 520. Specifically, the longitudinal cutting device 510 is arranged on one side of the discharge end of the first conveying device 110, and the longitudinal cutting device 510 is used to cut the composite sheet in a first horizontal cutting direction F1, and the first horizontal cutting direction F1 is the same as the conveying direction F0 of the first conveying device 110. The transverse cutting device 520 is arranged on one side of the discharge end of the first conveying device 110, and the transverse cutting device 520 is used to cut the composite sheet in a second horizontal cutting direction F2, and the second horizontal cutting direction F2 is perpendicular to the conveying direction F0 of the first conveying device 110.

[0103] Furthermore, if Figure 1 and Figure 2 As shown, based on the design that the composite board manufacturing equipment includes a cutting mechanism, in this embodiment, when the cutting mechanism includes a longitudinal cutting device 510, the cutting component type of the longitudinal cutting device 510 can preferably adopt the design of a circular saw. In addition, the cutting component of the longitudinal cutting device 510 can be designed as a liftable structure. In other embodiments, the cutting component of the longitudinal cutting device 510 can also be selected as other types, such as a band saw, etc., and is not limited to this embodiment.

[0104] Furthermore, based on the design that the composite board manufacturing equipment includes a cutting mechanism, in the present embodiment, when the cutting mechanism includes a longitudinal cutting device 510, the longitudinal cutting device 510 may include a plurality of circular saws (cutting components), which are arranged at intervals in a direction perpendicular to the conveying direction F0. At least one circular saw located in the middle can realize the longitudinal cutting function of the composite board, and the two circular saws located on both sides can realize the longitudinal cutting function of the composite board, or can realize the trimming function of the composite board.

[0105] It should be noted that the composite sheet manufacturing apparatus shown in the drawings and described in this specification is only one example of many composite sheet manufacturing apparatuses that can employ the principles of the present disclosure. It should be clearly understood that the principles of the present disclosure are by no means limited to any details of the composite sheet manufacturing apparatus shown in the drawings or described in this specification or any components of the composite sheet manufacturing apparatus.

[0106] For example, in this embodiment, a number of linking devices may also be provided, which may preferably be respectively provided between the first conveying device 110 and the cutting mechanism, between the cross-cutting device 520 and the longitudinal cutting device 510, and between the cutting mechanism and the downstream processing equipment, so as to achieve smooth transition and transportation of the composite sheet between the various mechanisms or devices.

[0107] Composite panel manufacturing system implementation method

[0108] Based on the above exemplary description of the composite board manufacturing equipment proposed in the present disclosure, an exemplary implementation of the composite board manufacturing system proposed in the present disclosure will be described below.

[0109] In this embodiment, the composite sheet manufacturing system proposed in the present disclosure may include a plurality of composite sheet manufacturing devices proposed in the present disclosure and described in detail in the above embodiments. Specifically, the plurality of composite sheet manufacturing devices are arranged sequentially along the conveying direction. Each composite sheet manufacturing device may adopt a different design of the first conveying device and the second conveying device to form a different first platform area or second platform area, and each composite sheet manufacturing device may include a different type of cutting mechanism, or may not include a cutting mechanism, so as to meet different process requirements.

[0110] It should be noted here that the composite sheet manufacturing system shown in the drawings and described in this specification is only one example of many composite sheet manufacturing systems that can employ the principles of the present disclosure. It should be clearly understood that the principles of the present disclosure are by no means limited to any details of the composite sheet manufacturing system shown in the drawings or described in this specification or any components of the composite sheet manufacturing system.

[0111] Composite board manufacturing process implementation method

[0112] Based on the above exemplary description of the composite sheet manufacturing equipment and composite sheet manufacturing system proposed in the present disclosure, the composite sheet manufacturing process proposed in the present disclosure will be exemplified below. In this exemplary embodiment, the composite sheet manufacturing process proposed in the present disclosure is described by taking the manufacturing process applied to the manufacture of thermal insulation boards as an example. It is easy for those skilled in the art to understand that in order to apply the relevant designs of the present disclosure to the manufacture of other types of composite sheets or other processes, various modifications, additions, substitutions, deletions or other changes are made to the specific embodiments described below, and these changes are still within the scope of the principles of the composite sheet manufacturing process proposed in the present disclosure.

[0113] In this embodiment, the composite board manufacturing process proposed in the present disclosure mainly includes the following steps:

[0114] Providing a first feeding mechanism and a second feeding mechanism, the first feeding mechanism conveying a first interface material on its upper surface, the second feeding mechanism conveying a second interface material on its lower surface, the first feeding mechanism being longer than the second feeding mechanism;

[0115] The second feeding mechanism is arranged above the first feeding mechanism, and the discharge end of the second feeding mechanism is aligned with the discharge end of the first feeding mechanism, and the portion of the upper surface of the first feeding mechanism between the feed end thereof and the feed end of the second feeding mechanism defines the first platform area;

[0116] After the first interface material enters the first platform area from the feeding end of the first feeding mechanism, glue is applied on the upper surface of the first interface material;

[0117] Using the third feeding mechanism to transport the core material to the first platform area and drop it onto the upper surface of the first interface material to which glue has been applied, and then applying glue to the upper surface of the core material in the first platform area; and

[0118] The first interface material and the core material are transported between the first feeding mechanism and the second feeding mechanism, and the first interface material, the core material and the second interface material are shaped into a composite plate by a shaping mechanism.

[0119] It should be noted that the composite sheet manufacturing process shown in the drawings and described in this specification is only one example of many composite sheet manufacturing processes that can employ the principles of the present disclosure. It should be clearly understood that the principles of the present disclosure are by no means limited to any details of the composite sheet manufacturing process shown in the drawings or described in this specification or any steps of the composite sheet manufacturing process.

[0120] Based on the above exemplary description of the composite board manufacturing equipment, manufacturing system and manufacturing process proposed in the present disclosure, the following will illustrate the processing technology of different types of composite boards using the above manufacturing equipment or manufacturing process.

[0121] Process Example 1

[0122] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0123] For example, in this process embodiment, the composite board is used as an insulation decorative board as an example, that is, the first interface material can be a hard ceramic sheet, the second interface material can be a soft polymer cement-based glass fiber coil, and the core material can be a vertical wire rock wool strip or other insulation material. Among them, the vertical wire rock wool strip can be a strip-shaped forward conveying feeding method (refer to Figure 7 As shown), the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 10°, and the manufactured composite board can be cut using the center-cut saw in the trimming center-cut saw group of the longitudinal cutting device.

[0124] The specific process flow is as follows: the ceramic thin plate can be placed on the first conveying bracket, and the first conveying bracket is used to push the ceramic thin plate to the first platform area of ​​the first conveying device, and the first conveying device drives the ceramic thin plate to move forward together; the first horizontal sweeping feeder sprays adhesive on the ceramic thin plate for standby use; the vertical wire rock wool strips are placed on the third feeding mechanism, and the third feeding mechanism tightens the vertical wire rock wool strips in the conveying direction and pushes them onto the ceramic thin plate that has been glued and placed on the first platform area of ​​the first conveying device; the second horizontal sweeping feeder sprays adhesive on the ceramic thin plate along with the ceramic thin plate. Adhesive is sprayed on the vertical rock wool strips conveyed forward together with the board, and then together with the polymer cement-based glass fiber coil unwound by the second coil unwinder, it enters the space cavity jointly formed between the first conveying device and the second conveying device to complete the pressing, shaping, heating, and conveying of the semi-finished thermal insulation decorative board. The composited semi-finished thermal insulation decorative board is transported to a longitudinal cutting device such as a trimming and splitting saw group through a connected transition roller table to complete the related trimming and splitting processes, and then enters a cross-cutting device such as a cross-cutting saw to complete the related cross-cutting process of the semi-finished thermal insulation decorative board.

[0125] Process Example 2

[0126] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0127] For example, in this process embodiment, the first interface material can be a hard cement fiber pressure plate, the second interface material can be a soft polymer cement-based glass fiber coil, and the core material can be a vertical wire rock wool strip or other insulation material. The vertical wire rock wool strip can be a strip-shaped horizontal conveying feeding method (refer to Figure 8As shown in the figure), the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 30°, and the center-cutting saw in the trimming center-cutting saw group of the longitudinal cutting device is not used to perform center-cutting on the manufactured composite board.

[0128] The specific process flow is as follows: the cement fiber pressure plate can be placed on the first conveying bracket, and the first conveying bracket is used to push the cement fiber pressure plate to the first platform area of ​​the first conveying device, and the first conveying device drives the cement fiber pressure plate to move forward together; the first sweeping feeder sprays adhesive on the cement fiber pressure plate for standby use; the vertical wire rock wool strips are placed on the third feeding mechanism, and the third feeding mechanism tightens the vertical wire rock wool strips in the horizontal conveying direction and pushes them onto the cement fiber pressure plate that has been glued and placed on the first platform area of ​​the first conveying device; the second sweeping feeder sprays adhesive on the cement fiber pressure plate for standby use; the vertical wire rock wool strips are placed on the third feeding mechanism, and the vertical wire rock wool strips are tightly packed in the horizontal conveying direction and pushed .... The sweeping machine sprays adhesive on the vertical rock wool strips conveyed forward together with the cement fiber pressure plate, and then enters the space cavity formed between the first conveying device and the second conveying device together with the polymer cement-based glass fiber coil unwound by the second coil unwinding machine to complete the pressing, shaping, heating, and conveying of the semi-finished thermal insulation decorative panel. The composited semi-finished thermal insulation decorative panel is conveyed to the longitudinal cutting device of the trimming saw group through the connecting transition roller table to complete the related trimming process, and then enters the cross-cutting device such as the cross-cutting saw to complete the related cross-cutting process of the semi-finished thermal insulation decorative panel.

[0129] Process Example 3

[0130] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0131] For example, in this process embodiment, the first interface material can be a hard cement fiber pressure board, the second interface material can be a soft polymer cement-based glass fiber coil, and the core material can be a vertical rock wool strip and a polystyrene strip arranged alternately. The vertical rock wool strip and the polystyrene strip can be a strip-shaped horizontal conveying feeding method (refer to Fig. 9 As shown), the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 25°, and the composite board is cut in the middle without using the middle saw in the trimming middle saw group of the longitudinal cutting device.

[0132] The specific process flow is as follows: the cement fiber pressure plate can be placed on the first conveying bracket, and the first conveying bracket is used to push the cement fiber pressure plate to the first platform area of ​​the first conveying device, and the first conveying device drives the cement fiber pressure plate to move forward together; the first sweeping feeder sprays adhesive on the cement fiber pressure plate for standby use; the vertical wire rock wool strips and polystyrene strips are arranged at intervals on the third feeding mechanism, and the third feeding mechanism tightens the vertical wire rock wool strips and polystyrene strips in the transverse conveying direction and pushes them to the cement fiber pressure plate that has been glued and placed on the first platform area of ​​the first conveying device. surface; the second sweeping feeder sprays adhesive on the vertical rock wool strips and polystyrene board strips conveyed forward together with the cement fiber pressure plate, and then the cement-based non-woven fabric coil unwound by the second coil unwinder enters the space cavity formed between the first conveying device and the second conveying device to complete the pressing, shaping, heating, and conveying of the semi-finished thermal insulation decorative board; the composited semi-finished thermal insulation decorative board is conveyed to the longitudinal cutting device of the trimming saw group through the connecting transition roller table to complete the related trimming process, and then enters the cross-cutting device such as the cross-cutting saw to complete the related cross-cutting process of the semi-finished thermal insulation decorative board.

[0133] Process Example 4

[0134] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0135] For example, in this process embodiment, the first interface material can be a hard cement fiber pressure board, the second interface material can be the soft various types of coils mentioned above, and the core material can be a polystyrene board. The specific process flow can refer to the description of the above process embodiment, which will not be repeated here.

[0136] Process Example 5

[0137] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0138] For example, in this process embodiment, the first interface material can be a hard calcium silicate board, the second interface material can be the soft coils mentioned above, and the core material can be an XPS board. The specific process flow can refer to the description of the above process embodiment, which will not be repeated here.

[0139] Process Example 6

[0140] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture a composite board with one side being soft and the other side being hard, that is, one of the first interface material and the second interface material is hard, and the other is soft.

[0141] For example, in this process embodiment, the first interface material can be a hard thin stone material, the second interface material can be the soft various types of coils mentioned above, and the core material can be a polystyrene board. The specific process flow can refer to the description of the above process embodiment, which will not be repeated here.

[0142] It should be noted that in the above process embodiments, the first interface material is hard and the second interface material is soft. In other words, the hard material is used as the first interface material and the soft material is used as the second interface material. In other embodiments, based on the design that one of the first interface material and the second interface material is hard and the other is soft, the hard material can also be used as the second interface material and the soft material can be used as the first interface material.

[0143] Process Example 7

[0144] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture composite boards with both sides being soft, that is, both the first interface material and the second interface material are soft.

[0145] For example, in this process embodiment, the first interface material and the second interface material can both be soft polymer cement-based glass fiber coils, and the core material can be vertical wire rock wool strips. The vertical wire rock wool strips can be in the form of strips conveyed in a forward direction (refer to Figure 7 As shown), the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 10°, and the manufactured composite board can be cut using the center-cut saw in the trimming center-cut saw group of the longitudinal cutting device.

[0146] The specific process flow is as follows: placing the polymer cement-based glass fiber coil on another coil unwinder, and using the other coil unwinder to push the cement-based glass fiber coil to the first platform area of ​​the first conveying device, and the first conveying device drives the polymer cement-based glass fiber coil to move forward together; the first sweeping feeder sprays adhesive on the polymer cement-based glass fiber coil for standby use; placing the vertical wire rock wool strips on the third feeding mechanism, and the third feeding mechanism tightens the vertical wire rock wool strips in the transverse conveying direction and pushes them onto the polymer cement-based glass fiber coil that has been glued and placed on the first platform area of ​​the first conveying device; The second sweeping feeder sprays adhesive on the vertical rock wool strips conveyed forward together with the polymer cement-based glass fiber coil, and then enters the space cavity formed between the first conveying device and the second conveying device together with the polymer cement-based glass fiber coil unwound by the second coil unwinder to complete the pressing, shaping, heating, and conveying processes of the semi-finished thermal insulation composite board; the semi-finished thermal insulation composite board after compounding is conveyed to the longitudinal cutting device of the trimming and splitting saw group through the connecting transition roller table to complete the related trimming and splitting processes, and then enters the cross-cutting device such as the cross-cutting saw to complete the related cross-cutting and splitting process of the semi-finished thermal insulation composite board.

[0147] Process Example 8

[0148] The board material in this embodiment is a double soft surface structure.

[0149] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture composite boards with both sides being soft, that is, the first interface material and the second interface material are both soft.

[0150] For example, in this process embodiment, the first interface material and the second interface material can both be soft polymer cement-based glass fiber coils, the core material can be a block extruded board, the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 0°, and the middle-cutting saw in the trimming middle-cutting saw group of the longitudinal cutting device is not used to perform middle-cutting on the manufactured composite board. The specific process flow can refer to the description of the above process embodiment, which will not be repeated here.

[0151] Process Example 9

[0152] In this process embodiment, the composite board manufacturing equipment proposed in the present disclosure can be used to manufacture composite boards with both sides being soft, that is, the first interface material and the second interface material are both soft.

[0153] For example, in this process embodiment, the first interface material and the second interface material can both be soft polymer cement-based non-woven fabric coils, the core material can be vertical wire rock wool strips and polystyrene strips arranged at intervals, the angle between the third feeding mechanism and the first conveying device can be preferably designed to be 25°, and the middle splitting saw in the trimming middle splitting saw group of the longitudinal cutting device is not used to perform middle splitting on the manufactured composite board. The specific process flow can refer to the description of the above process embodiment, which will not be repeated here.

[0154] It should be noted that in the above process embodiments, the first interface material and the second interface material are both soft. In other implementations, the first interface material and the second interface material may also be both hard.

[0155] In summary, in the composite sheet manufacturing equipment proposed in the present disclosure, the first conveying interface and the second conveying interface are arranged relative to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are arranged in multiple openings, so that the staggered portion of the feeding end of the first conveying interface and the feeding end of the second conveying interface defines the first platform area. Through the above design, the present disclosure staggers the conveying interfaces of the two conveying devices, and thereby defines an operating platform for inputting other sheets, so that the operating platform can be used to adapt to the input requirements of different types of sheets, expand the application range of the composite sheet manufacturing equipment, improve the production efficiency of the equipment, and optimize the stability of product batches.

[0156] The above describes and / or illustrates in detail the exemplary embodiments of the composite sheet manufacturing equipment, manufacturing system and manufacturing process proposed in the present disclosure. However, the embodiments of the present disclosure are not limited to the specific embodiments described herein. On the contrary, the components and / or steps of each embodiment can be used independently and separately from other components and / or steps described herein. Each component and / or each step of an embodiment can also be used in combination with other components and / or steps of other embodiments. When introducing the elements / components / etc. described and / or illustrated herein, the terms "one", "one" and "above" are used to indicate the presence of one or more elements / components / etc. The terms "comprising", "including" and "having" are used to indicate the meaning of open inclusion and mean that in addition to the listed elements / components / etc., there may be other elements / components / etc. In addition, the terms "first" and "second" in the claims and the specification are used only as marks and are not numerical restrictions on their objects.

[0157] Although the composite board manufacturing apparatus, manufacturing system and manufacturing process proposed in the present disclosure have been described according to different specific embodiments, those skilled in the art will recognize that the implementation of the present disclosure can be modified within the spirit and scope of the claims.

Claims

1. A composite sheet manufacturing equipment, characterized in that: The composite sheet manufacturing equipment comprises a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a shaping mechanism; The first feeding mechanism comprises a first conveying device, wherein the first conveying device has an upward first conveying interface, so as to convey the first interface material by using the first conveying interface; The second feeding mechanism comprises a second conveying device arranged above the first conveying device at an interval, the second conveying device having a second conveying interface facing downwards, so as to convey the second interface material by using the second conveying interface; The first conveying interface and the second conveying interface are arranged opposite to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are arranged staggered, the feeding end of the first conveying interface extends below the feeding end of the second conveying interface, and the part of the first conveying interface extending below the feeding end of the second conveying interface defines a first platform area, and the first platform area is configured to supply the first interface material or the second interface material for conveying the core material to the first platform area; The third feeding mechanism is configured to feed the core material to the first interface material or the second interface material located in the first platform area; The shaping mechanism is arranged between the first conveying interface and the second conveying interface to shape the first interface material, the second interface material and the core material into a composite plate material.

2. The composite sheet manufacturing equipment according to claim 1, characterized in that: The length of the first conveying interface in the conveying direction is greater than the length of the second conveying interface in the conveying direction.

3. The composite sheet manufacturing equipment according to claim 2, characterized in that: The first conveying device includes a first frame and a first crawler mounted on the first frame, wherein the first crawler defines the first conveying interface; The second conveying device includes a second frame and a second crawler mounted on the second frame. The second frame is arranged above the first frame at an interval, and the second crawler defines the second conveying interface.

4. The composite sheet manufacturing equipment according to claim 3, characterized in that: A plurality of first support seats are provided on both sides of the first frame; A plurality of second support seats are provided on both sides of the second frame; Wherein, a plurality of the first support seats respectively correspond to a plurality of the second support seats, and a support column is connected between the first support seat and the corresponding second support seat to support the second rack above the first rack at intervals.

5. The composite sheet manufacturing equipment according to claim 3, characterized in that: A plurality of first support seats are evenly spaced apart on both sides of the first frame; A plurality of second support seats are evenly spaced apart on both sides of the second frame; The spacing between adjacent first support seats is equal to the spacing between adjacent second support seats, and the number of the first support seats is greater than the number of the second support seats, so that the relative position of the first frame and the second frame can be adjusted along the conveying direction.

6. The composite sheet manufacturing equipment according to claim 1, characterized in that: The first interface material and the second interface material are both hard materials; or, the first interface material and the second interface material are both soft materials; or, one of the first interface material and the second interface material is a hard material, and the other is a soft material.

7. The composite sheet manufacturing equipment according to claim 1, characterized in that: The first feeding mechanism also includes a first storage device; The first material storage device is disposed adjacent to the first conveying device to store the first interface material and release the first interface material during the conveying process of the first conveying device.

8. The composite sheet manufacturing equipment according to claim 7, characterized in that: The first material storage device is a first conveying bracket, and the first conveying bracket is arranged on one side of the feeding end of the first conveying device; A pressing roller is provided between the first conveying bracket and the first material storage device, and the setting height of the pressing roller is lower than the setting height of the first conveying interface; Among them, one end of the first interface material is connected to the first conveying bracket, and the other end is pressed by the pressure roller and connected to the first conveying interface from the feeding end.

9. The composite sheet manufacturing equipment according to claim 2, characterized in that: The second feeding mechanism also includes a second storage device; The second material storage device is disposed adjacent to the second conveying device to store the second interface material and release the second interface material during the conveying process of the second conveying device.

10. The composite board manufacturing equipment according to claim 9, characterized in that: The second material storage device is a second coil unwinder, and the second coil unwinder is arranged above the second conveying device; Among them, one end of the second interface material is connected to the second coil unwinder, and the other end is connected to the second conveying interface through the feeding end.

11. The composite board manufacturing equipment according to claim 2, characterized in that: The discharge end of the second conveying interface is aligned below the discharge end of the first conveying interface.

12. The composite board manufacturing equipment according to claim 2, characterized in that: The discharge end of the first conveying interface extends below the discharge end of the second conveying interface, so that the portion of the first conveying interface extending below the discharge end of the second conveying interface defines a second platform area.

13. The composite board manufacturing equipment according to claim 2, characterized in that: The third feeding mechanism includes a third conveying device; The angle of the third conveying device relative to the first conveying interface is adjustable; The core material is transported to the first interface material located on the first platform area via the third transport device.

14. The composite board manufacturing equipment according to claim 13, characterized in that: The angle adjustment range of the third conveying device relative to the first conveying interface is 0° to 90°.

15. The composite board manufacturing equipment according to claim 2, characterized in that: The composite sheet manufacturing equipment includes a plurality of the third feeding mechanisms; The discharge ends of the plurality of third feeding mechanisms are on the first platform area and are spaced apart along the conveying direction of the first conveying interface to sequentially convey the plurality of core materials to the first interface material located on the first platform area.

16. The composite board manufacturing equipment according to claim 2, characterized in that: The composite board manufacturing equipment also includes a glue applying mechanism for applying glue to the upper surface of the first interface material and the upper surface of the core material respectively.

17. The composite board manufacturing equipment according to claim 16, characterized in that: The glue applying mechanism comprises a glue applying main machine and two horizontal sweeping material distributing machines; The two sweeping material distributors are respectively connected to the glue application main machine and are respectively located on the sides of the first conveying device; The material distribution position of one of the horizontal sweeping material distribution machines is between the material feeding end of the first conveying interface and the third feeding mechanism; The material distribution position of another of the sweeping material distribution machines is between the third feeding mechanism and the feeding end of the second conveying interface.

18. The composite board manufacturing equipment according to claim 1, characterized in that: The composite sheet manufacturing equipment further comprises a cutting mechanism, wherein the cutting mechanism comprises a longitudinal cutting device, wherein the longitudinal cutting device is arranged at one side of the discharge end of the first conveying device to cut the composite sheet in a first horizontal cutting direction, wherein the first horizontal cutting direction is the same as the conveying direction of the first conveying device; and / or The composite board manufacturing equipment also includes a cutting mechanism, which includes a cross-cutting device. The cross-cutting device is arranged on one side of the discharge end of the first conveying device to cut the composite board in a second horizontal cutting direction, and the second horizontal cutting direction is perpendicular to the conveying direction of the first conveying device.

19. A composite board manufacturing device, characterized in that: The composite sheet manufacturing equipment comprises a first feeding mechanism, a second feeding mechanism, an auxiliary feeding mechanism and a shaping mechanism; The first feeding mechanism comprises a first conveying device, wherein the first conveying device has an upward first conveying interface, so as to convey the first interface material by using the first conveying interface; The second feeding mechanism comprises a second conveying device arranged above the first conveying device at an interval, the second conveying device having a second conveying interface facing downwards, so as to convey the second interface material by using the second conveying interface; The first conveying interface and the second conveying interface are arranged opposite to each other up and down, and the feeding end of the first conveying interface and the feeding end of the second conveying interface are arranged staggered, the feeding end of the first conveying interface extends below the feeding end of the second conveying interface, and the part of the first conveying interface extending below the feeding end of the second conveying interface defines a first platform area, and the first platform area is configured to supply the first interface material or the second interface material for conveying the core material to the first platform area; The auxiliary feeding mechanism is configured to assist an operator in feeding the core material to the first interface material or the second interface material located in the first platform area; The shaping mechanism is arranged between the first conveying interface and the second conveying interface to shape the first interface material, the second interface material and the core material into a composite plate material.

20. A composite board manufacturing system, characterized in that: The composite board manufacturing system comprises a plurality of composite board manufacturing devices according to any one of claims 1 to 19, and the plurality of composite board manufacturing devices are arranged sequentially along the conveying direction.

21. A composite board manufacturing process, characterized in that: The following steps are involved: Providing a composite board manufacturing device according to any one of claims 1 to 19; Importing the core material from the first platform area; and The first interface material, the second interface material and the core material are shaped between the first feeding mechanism and the second feeding mechanism to form a composite plate.

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