An unmanned fully automatic integrated system for various equipment in a steel bar processing plant

Abstract

The present invention relates to an unmanned fully automatic integrated system for various equipment in a steel bar processing plant, including a raw material storage device, a steel bar conveying roller, a steel bar cutting device, a steel bar bending device, a steel bar threading mechanism, a steel bar cage welding machine, a steel bar hoop bending machine, a finished product storage warehouse and a control system. The raw material storage device is connected to the steel bar cutting device and the steel bar bending device through the steel bar conveying roller, the steel bar cutting device is connected to the steel bar threading mechanism through the steel bar conveying roller, the steel bar threading mechanism is connected to the steel bar cage welding machine through the steel bar conveying roller and the finished product storage warehouse through the steel bar conveying roller, the steel bar bending device is connected to the steel bar hoop bending machine through the steel bar conveying roller, and the steel bar hoop bending machine is connected to the finished product storage warehouse through the steel bar conveying roller. The present invention can greatly improve the work efficiency and quality of steel bar processing operations on the one hand, and greatly and effectively improve the flexibility and convenience of steel bar processing operations during operation on the other hand.

Description

Technical Field

[0001] The invention relates to a full-automatic integrated system, more specifically to an unmanned full-automatic integrated system for various equipment in a steel bar processing plant and a use method thereof. Background Art

[0002] In the process of engineering construction and other operations, it is often necessary to prepare various types of steel bars and steel structure parts through steel bar processing equipment, such as steel bar shearing equipment, steel bar bending equipment, steel bar threading equipment, steel bar transportation equipment, etc. The current equipment used for steel bar processing operations often has realized the use of industrial computers such as programmable controllers as the main control system to drive the equipment to operate. Although it greatly improves the work efficiency and quality of steel bar processing operations, it also leads to the need for staff who operate, maintain and manage these steel bar processing equipment to have high cultural literacy and operating skills. However, it is found in practice that the age of operators ranges from 20 to 60 years old, and the cultural and technical levels vary greatly. The failure rate of different operators of the same equipment is very different. Therefore, it is very easy to cause steel bar processing equipment to fail. When a failure occurs, the on-site staff does not have the ability to troubleshoot, and cannot even accurately summarize the equipment failure situation, resulting in the current steel bar processing equipment. The operation stability is relatively poor, and it is necessary for the equipment after-sales personnel to perform on-site work to eliminate the failure when the failure occurs, which further leads to a low equipment troubleshooting rate and insufficient equipment operation stability. At the same time, it also leads to relatively high equipment maintenance, management and equipment troubleshooting operations. The cost and difficulty are relatively large.

[0003] Therefore, in view of this situation, there is an urgent need to develop an unmanned, fully automatic integrated operation system for various equipment in the steel bar processing plant to meet the needs of actual use. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an unmanned fully automatic integrated system for various equipment in a steel bar processing plant.

[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions:

[0006] A fully automatic integrated system for all equipment in a steel bar processing plant, comprising a raw material storage device, a steel bar conveying roller, a steel bar cutting device, a steel bar bending device, a steel bar threading mechanism, a steel bar cage welding machine, a steel bar hoop bending machine, a finished product storage warehouse, a turntable mechanism, a guide slide rail, a walking pulley, a mechanical arm, a monitoring camera and a control system, wherein at least one raw material storage device is provided, and each raw material storage device is connected to at least one steel bar cutting device and at least one steel bar bending device through a steel bar conveying roller. The steel bar cutting device and the steel bar bending device are connected in parallel to form two processing channels, wherein the steel bar cutting device is connected to the steel bar threading mechanism through the steel bar conveying roller, the steel bar threading mechanism is connected to the steel bar cage welding machine through the steel bar conveying roller and the finished product storage warehouse through the steel bar conveying roller, thereby forming a first processing channel, the steel bar bending device is connected to the steel bar hoop bending machine through the steel bar conveying roller, the steel bar hoop bending machine is connected to the finished product storage warehouse through the steel bar conveying roller, thereby forming a second processing channel, the steel bar cutting device in the first processing channel is connected to the steel bar bending device in the second processing channel through the steel bar conveying roller, the steel bar cage welding machine in the first processing channel is connected to the second processing channel The steel bar bending machines of the working channels are connected to each other, the spacing between the first processing channel and the second processing channel is not less than 50 cm, there are at least two guide slides, which are located between the first processing channel and the second processing channel, and the guide slides are connected to the ground plane and distributed parallel to the ground plane, and are distributed parallel to the conveying direction of the first processing channel and the second processing channel. In the guide slides, each guide slide is provided with at least one walking pulley, and each walking pulley is slidably connected to the guide slide by a walking mechanism. The upper end surface of the walking pulley is hinged to the mechanical arm through a turntable mechanism, the lower end surface of the mechanical arm is coaxially distributed with the turntable mechanism, the front end surface is located directly above the first processing channel and the second processing channel, and the length of the mechanical arm located above the first processing channel and the second processing channel is not less than 1 / 2 of the width of the first processing channel and the second processing channel, the number of monitoring cameras is consistent with the number of mechanical arms, and at least one monitoring camera is provided on the front end surface of each mechanical arm, and the control system is located in the finished product storage warehouse, and is electrically connected to the steel bar conveying roller, the steel bar cutting device, the steel bar bending device, the steel bar threading mechanism, the steel bar cage welding machine, the steel bar bending machine, the turntable mechanism, the mechanical arm, the monitoring camera and the walking mechanism respectively.

[0007] Furthermore, in the guide rails, two adjacent guide rails are connected to each other at both ends via an auxiliary guide rail, and a closed ring structure is formed between the two adjacent guide rails via the auxiliary guide rail.

[0008] Furthermore, there are at least two of the steel bar cutting device, steel bar threading mechanism, steel bar cage welding machine in the first processing channel and the steel bar bending device and steel bar hoop bending machine in the second processing channel, and the distance between two identical devices is not less than 20 cm and they are connected in parallel with each other.

[0009] Furthermore, at least one in-position sensor is provided on the guide rail at positions corresponding to the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine. The in-position sensors are connected in parallel to each other and are electrically connected to the control system respectively.

[0010] Furthermore, the turntable mechanism is any one of a two-dimensional turntable and a three-dimensional turntable, and at least one angle sensor is provided on the turntable mechanism, and the angle sensor is electrically connected to the control system.

[0011] Furthermore, the robotic arm is any one of a hydraulic robotic arm, a pneumatic robotic arm and an electric robotic arm.

[0012] Furthermore, at least one distance measuring device is provided on the front end surface of the robotic arm, and the distance measuring device is electrically connected to the control system.

[0013] Furthermore, protective side panels are provided on both sides of the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine, and the protective side panels are symmetrically distributed about the axis of the first processing channel and the second processing channel, and the lower end surface of the protective side panel is perpendicular to the ground plane, and the upper end surface of the protective side panel is at least 10 cm higher than the axis of the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine, and the spacing between the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine and the protective side panel is not less than 5 cm.

[0014] Furthermore, the control system is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller or a combination of the two, and the control system is further provided with at least one network communication port.

[0015] The system of the present invention has a simple structure, a high degree of operation automation, and high processing accuracy and processing efficiency. On the one hand, it can greatly improve the work efficiency and quality of steel bar processing operations, and reduce the labor intensity and labor cost of steel bar processing operations. On the other hand, during the operation process, it greatly and effectively improves the flexibility and convenience of steel bar processing operations, thereby effectively meeting the needs of processing operations for steel bar components of different structural types, and can remotely monitor the operating status of the processing process and processing operation parameters, greatly improving the work efficiency of the operation and management operations of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 It is a schematic diagram of the structure of the present invention. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0019] like Figure 1 The unmanned fully automatic integrated system of various equipment in a steel bar processing plant includes a raw material storage device 1, a steel bar conveying roller 2, a steel bar cutting device 3, a steel bar bending device 4, a steel bar threading mechanism 5, a steel bar cage welding machine 6, a steel bar hoop bending machine 7, a finished product storage warehouse 8, a turntable mechanism 9, a guide slide rail 10, a walking pulley 11, a mechanical arm 12, a monitoring camera 13 and a control system 14, wherein there is at least one raw material storage device 1, each raw material storage device 1 is connected to at least one steel bar cutting device 3 and at least one steel bar bending device 4 through a steel bar conveying roller 2, and the steel bar cutting device 3 and the steel bar bending device 4 are connected in parallel to each other and form two processing channels. The steel bar cutting device 3 is connected to the steel bar threading mechanism 5 through the steel bar conveying roller 2, the steel bar threading mechanism 5 is connected to the steel bar cage welding machine 6 through the steel bar conveying roller 2 and the finished product storage warehouse 8, thereby forming a first processing channel, the steel bar bending device 4 is connected to the steel bar hoop bending machine 7 through the steel bar conveying roller 2, and the steel bar hoop bending machine 7 is connected to the finished product storage warehouse 8 through the steel bar conveying roller 2, thereby forming a second processing channel, the steel bar cutting device 3 in the first processing channel is connected to the steel bar bending device 4 in the second processing channel through the steel bar conveying roller 2, and the steel bar cage welding machine 6 in the first processing channel is connected to the second processing channel The steel bar bending machines 7 of the first processing channel are connected to each other, the spacing between the first processing channel and the second processing channel is not less than 50 cm, there are at least two guide rails 10, which are located between the first processing channel and the second processing channel, and the guide rails 10 are connected to the ground plane and are distributed parallel to the ground plane, and are distributed parallel to the conveying direction of the first processing channel and the second processing channel. In the guide rails 10, each guide rail 10 is provided with at least one walking pulley 11, and each walking pulley 11 is slidably connected to the guide rail 10 through a walking mechanism 15. The upper end surface of the walking pulley 11 is hinged to the mechanical arm 12 through a turntable mechanism 9, and the lower end surface of the mechanical arm 12 is coaxial with the turntable mechanism 9 The front end face is located directly above the first processing channel and the second processing channel, and the length of the robot arm 12 located above the first processing channel and the second processing channel is not less than 1 / 2 of the width of the first processing channel and the second processing channel. The number of monitoring cameras 13 is consistent with the number of robot arms 12. At least one monitoring camera 13 is arranged on the front end face of each robot arm 12. The control system 14 is located in the finished product storage warehouse 8 and is respectively electrically connected to the steel bar conveying roller 2, the steel bar cutting device 3, the steel bar bending device 4, the steel bar threading mechanism 5, the steel bar cage welding machine 6, the steel bar hoop bending machine 7, the turntable mechanism 9, the robot arm 12, the monitoring camera 13 and the walking mechanism 15.

[0020] Among them, in the guide rails 10 , two adjacent guide rails 10 are connected to each other at both ends via an auxiliary guide rail 16 , and a closed ring structure is formed between the two adjacent guide rails 10 via the auxiliary guide rail 16 .

[0021] In addition, there are at least two rebar cutting devices 3, rebar threading mechanisms 5, rebar cage welding machines 6 in the first processing channel and rebar bending devices 4 and rebar hoop bending machines 7 in the second processing channel, and the distance between two identical devices is not less than 20 cm and they are connected in parallel with each other.

[0022] At the same time, at least one in-position sensor 17 is provided on the guide rail 10 at the corresponding positions of the steel bar conveying roller 2, the steel bar cutting device 3, the steel bar bending device 4, the steel bar threading mechanism 5, the steel bar cage welding machine 6, and the steel bar hoop bending machine 7. The in-position sensors 17 are connected in parallel to each other and are electrically connected to the control system 14 respectively.

[0023] In this embodiment, the turntable mechanism 9 is any one of a two-dimensional turntable machine and a three-dimensional turntable, and at least one angle sensor 18 is provided on the turntable mechanism 9, and the angle sensor 18 is electrically connected to the control system 14, and the robotic arm 12 is any one of a hydraulic robotic arm, a pneumatic robotic arm and an electric robotic arm.

[0024] In this embodiment, at least one distance measuring device 19 is further disposed on the front end of the robot arm 12 , and the distance measuring device 19 is electrically connected to the control system 14 .

[0025] In addition, protective side plates 20 are provided on both sides of the steel bar conveying roller 2, steel bar cutting device 3, steel bar bending device 4, steel bar threading mechanism 5, steel bar cage welding machine 6, and steel bar hoop bending machine 7. The protective side plates 20 are symmetrically distributed along the axis of the first processing channel and the second processing channel. The lower end surface of the protective side plate 20 is perpendicular to the ground plane, and the upper end surface of the protective side plate 20 is at least 10 cm higher than the axis of the steel bar conveying roller 2, the steel bar cutting device 3, the steel bar bending device 4, the steel bar threading mechanism 5, the steel bar cage welding machine 6, and the steel bar hoop bending machine 7. The spacing between the steel bar conveying roller 2, the steel bar cutting device 3, the steel bar bending device 4, the steel bar threading mechanism 5, the steel bar cage welding machine 6, and the steel bar hoop bending machine 7 and the protective side plate 20 is not less than 5 cm.

[0026] Further optimized, the control system 14 is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller or a combination of the two, and the control system is also provided with at least one network communication port.

[0027] The system of the present invention has a simple structure, a high degree of operation automation, and high processing accuracy and processing efficiency. On the one hand, it can greatly improve the work efficiency and quality of steel bar processing operations, and reduce the labor intensity and labor cost of steel bar processing operations. On the other hand, during the operation process, it greatly and effectively improves the flexibility and convenience of steel bar processing operations, thereby effectively meeting the needs of processing operations for steel bar components of different structural types, and can remotely monitor the operating status of the processing process and processing operation parameters, greatly improving the work efficiency of the operation and management operations of the present invention.

[0028] It should be understood by those skilled in the art that the present invention is not limited by the above-described embodiments. The above-described embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. An unmanned fully automatic integrated system for various equipment in a steel bar processing plant, characterized by: The unmanned fully automatic integrated system of various equipment in the steel bar processing plant includes a raw material storage device, a steel bar conveying roller, a steel bar cutting device, a steel bar bending device, a steel bar threading mechanism, a steel bar cage welding machine, a steel bar bending machine, a finished product storage warehouse, a turntable mechanism, a guide slide rail, a walking pulley, a mechanical arm, a monitoring camera and a control system, wherein the raw material storage device is at least one, and each raw material storage device is connected to at least one steel bar cutting device and at least one steel bar bending device through a steel bar conveying roller. The steel bar cutting device and the steel bar bending device are connected in parallel to each other and form two processing channels, wherein the steel bar cutting device is connected to the steel bar threading mechanism through the steel bar conveying roller, and the steel bar threading mechanism is connected to the steel bar cage welding machine through the steel bar conveying roller and the finished product storage warehouse through the steel bar conveying roller, thereby forming a first processing channel, the steel bar bending device is connected to the steel bar bending machine through the steel bar conveying roller, and the steel bar bending machine is connected to the finished product storage warehouse through the steel bar conveying roller, thereby forming a second processing channel; the steel bar cutting device in the first processing channel is connected to the steel bar bending device in the second processing channel through the steel bar conveying roller, and the steel bar cage welding machine in the first processing channel is connected to the second processing channel. The steel bar bending machines of the processing channels are connected to each other, the spacing between the first processing channel and the second processing channel is not less than 50 cm, there are at least two guide rails, which are located between the first processing channel and the second processing channel, and the guide rails are connected to the ground plane and are distributed parallel to the ground plane, and are distributed parallel to the conveying direction of the first processing channel and the second processing channel. In the guide rails, each guide rail is provided with at least one walking pulley, and each walking pulley is slidably connected to the guide rail through a walking mechanism, the upper end surface of the walking pulley is hinged to the mechanical arm through a turntable mechanism, and the lower end surface of the mechanical arm is hinged to the turntable mechanism. The table mechanism is coaxially distributed, the front end face is located directly above the first processing channel and the second processing channel, and the length of the mechanical arm located above the first processing channel and the second processing channel is not less than 1 / 2 of the width of the first processing channel and the second processing channel. The number of monitoring cameras is consistent with the number of mechanical arms. At least one monitoring camera is arranged on the front end face of each mechanical arm. The control system is located in the finished product storage warehouse and is electrically connected to the steel bar conveying roller, the steel bar cutting device, the steel bar bending device, the steel bar threading mechanism, the steel bar cage welding machine, the steel bar hoop bending machine, the turntable mechanism, the mechanical arm, the monitoring camera and the walking mechanism respectively; In the guide rails, two adjacent guide rails are connected to each other at both ends through an auxiliary guide rail, and a closed ring structure is formed between the two adjacent guide rails through the auxiliary guide rail; On the guide rail, at least one in-place sensor is provided at the corresponding position of the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine. The in-place sensors are connected in parallel with each other and are electrically connected to the control system respectively.

2. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1 is characterized in that: There are at least two rebar cutting devices, rebar threading mechanisms, rebar cage welding machines in the first processing channel and two rebar bending devices and rebar hoop bending machines in the second processing channel, and the distance between two identical devices is not less than 20 cm and they are connected in parallel with each other.

3. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1 is characterized in that: The turntable mechanism is any one of a two-dimensional turntable and a three-dimensional turntable, and at least one angle sensor is provided on the turntable mechanism, and the angle sensor is electrically connected to the control system.

4. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1, characterized in that: The mechanical arm is any one of a hydraulic mechanical arm, a pneumatic mechanical arm and an electric mechanical arm.

5. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1, characterized in that: The front end surface of the mechanical arm is provided with at least one distance measuring device, and the distance measuring device is electrically connected to the control system.

6. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1, characterized in that: Protective side panels are provided on both sides of the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine. The protective side panels are symmetrically distributed along the axis of the first processing channel and the second processing channel. The lower end surface of the protective side panel is perpendicular to the ground plane, and the upper end surface of the protective side panel is at least 10 cm higher than the axis of the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine. The spacing between the steel bar conveying roller, steel bar cutting device, steel bar bending device, steel bar threading mechanism, steel bar cage welding machine, and steel bar hoop bending machine and the protective side panel is not less than 5 cm.

7. The unmanned fully automatic integrated system for various equipment in a steel bar processing plant according to claim 1, characterized in that: The control system is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller or a combination of the two, and the control system is also provided with at least one network communication port.

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