New two-in-one counting and packing machine
By designing a new two-in-one counting whole package machine, using conveyor belts and counting electric eyes to match cylinders and horizontal plates, the automatic detection and accurate stacking of thin-sheet products is achieved, solving the existing packaging efficiency and error problems, and improving the packaging efficiency and Performance.
Patent Information
- Application Number
- CN201910817184.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-08-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2039-08-30
AI Technical Summary
Existing flake-like products are inefficient in packaging and error-prone, requiring automated solutions to improve computational and stacking efficiency.
A new two-in-one counting whole charter machine is designed, using a left-right conveyor belt and counting electric eyes to match the cylinder and horizontal plate to realize automatic detection and superimposed collection of product quantities, and share the conveyor belt to simplify structure and operation.
It realizes accurate counting and stacking of product quantities, improves packaging efficiency, saves outgoing channels and labor costs, simplifies equipment layout and operation, and improves usage performance.
Smart Images

Figure CN110510190B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging equipment, and in particular to a novel two-in-one counting and packaging machine. Background Art
[0002] Existing packaging of thin sheet products is usually manual packaging. For example, facial mask products are counted by manual calculation, and then manually stacked and placed at subsequent workstations. Special personnel at subsequent workstations put the facial mask products into packaging boxes and seal them. Such manual calculation and stacking are inefficient and have high labor costs. The manual calculation method is prone to under-packing or over-packaging. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a novel two-in-one counting and packaging machine, which solves the problem of low efficiency and easy error in calculating the quantity of flaky products.
[0004] In order to solve the above technical problems, the technical solution of the present invention is:
[0005] A novel two-in-one counting and packaging machine comprises a first conveyor belt arranged in the left and right directions, a second conveyor belt is arranged on the right side of the first conveyor belt, a first counting electric eye is arranged at the rear end of the second conveyor belt, the first conveyor belt and the second conveyor belt are perpendicular to each other, a third conveyor belt parallel to the first conveyor belt is arranged at the rear side of the first conveyor belt, a fourth conveyor belt is arranged on the right side of the third conveyor belt, a second counting electric eye is arranged at the front end of the fourth conveyor belt, the third conveyor belt and the fourth conveyor belt are perpendicular to each other, a first collecting trough with a U-shaped structure is arranged at the rear side of the second conveyor belt, a first pushing cylinder is arranged at the front side of the first collecting trough below the second conveyor belt, a first baffle is arranged at the rear end of the first collecting trough, the first collecting trough comprises a first left plate, a first bottom plate and a first right plate connected in sequence, a first left cylinder is fixed on the left side of the first left plate, a first left straight through hole is arranged on the first left plate which passes through the first left plate from left to right, a first left horizontal plate which can move left and right along the first left straight through hole is arranged on the first left cylinder, a first right cylinder corresponding to the first left cylinder from left to right is fixed on the right side of the first right plate, and the first right plate A first right linear through hole is provided on the upper surface of the first right plate, which passes through the first right plate left and right, a first right horizontal plate which can move left and right along the first right linear through hole is provided on the first right cylinder, a second collecting trough with a U-shaped structure is provided on the front side of the fourth conveyor belt, a second pushing cylinder is provided on the rear side of the second collecting trough below the fourth conveyor belt, a second baffle is provided on the front end of the second collecting trough, the second collecting trough includes a second left plate, a second bottom plate and a second right plate which are connected in sequence, a second left cylinder is fixed on the left side of the second left plate, a second left linear through hole is provided on the second left plate, a second left horizontal plate which can move left and right along the second left linear through hole is provided on the second left cylinder, a second right cylinder which corresponds to the second left cylinder left and right is fixed on the right side of the second right plate, a second right linear through hole is provided on the second right plate, a second right horizontal plate which can move left and right along the second right linear through hole is provided on the second right cylinder, the first collecting trough is arranged on the left front of the second collecting trough, and a fifth conveyor belt arranged in the left and right directions is provided between the first collecting trough and the second collecting trough.
[0006] Further, the first left linear through hole and the first right linear through hole are symmetrically arranged, and the first left horizontal plate and the first right horizontal plate are symmetrically arranged; the second left linear through hole and the second right linear through hole are symmetrically arranged, and the second left horizontal plate and the second right horizontal plate are symmetrically arranged.
[0007] Further, there are two of each of the first left linear through hole, the first left horizontal plate, the first right linear through hole, the first right horizontal plate, the first left cylinder, the first right cylinder, the second left linear through hole, the second left horizontal plate, the second right linear through hole, the second right horizontal plate, the second left cylinder and the second right cylinder.
[0008] Furthermore, the fifth conveyor belt is arranged on a base.
[0009] Further, the first baffles are two pieces symmetrically arranged on the left and right, the first baffle on the left is fixed at the rear end of the first left plate, the first baffle on the right is fixed at the rear end of the first right plate, and a first observation gap is left between the two first baffles; the second baffles are two pieces symmetrically arranged on the left and right, the second baffle on the left is fixed at the front end of the second left plate, the second baffle on the right is fixed at the front end of the second right plate, and a second observation gap is left between the two second baffles.
[0010] Furthermore, two first auxiliary material unloading square columns are arranged in the front-to-back direction at the bottom of the first aggregate trough, and the rear ends of the first auxiliary material unloading square columns extend to the front and upper part of the fifth conveyor belt. Two second auxiliary material unloading square columns are arranged in the front-to-back direction at the bottom of the second aggregate trough, and the rear ends of the second auxiliary material unloading square columns extend to the rear and upper part of the fifth conveyor belt.
[0011] Furthermore, a third baffle is provided at the front end of the second conveyor belt, and a fourth baffle is provided at the front end of the fourth conveyor belt.
[0012] By adopting the above technical scheme, the first conveyor belt and the second conveyor belt are used in conjunction with the first counting electric eye as the first feed counting channel, and the third conveyor belt and the fourth conveyor belt are used in conjunction with the second counting electric eye as the second feed counting channel. In this way, the number of products can be automatically detected, and the set number of products can be stacked and collected by the first left cylinder, the first left horizontal plate, the first right cylinder and the first right horizontal plate, and the second left cylinder, the second left horizontal plate, the second right cylinder and the second right horizontal plate, so as to facilitate the later boxing of the products. The first feed counting channel and the second feed counting channel share a fifth conveyor belt. This structure is simple, easy to operate, accurate in product counting and stacking, high in efficiency, saves discharge channels, and saves equipment and labor costs. At the same time, it is convenient to adjust the distance between the first conveyor belt and the third conveyor belt, thereby improving the performance of the chip counting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of a novel two-in-one counting and packaging machine of the present invention;
[0014] Figure 2 for Figure 1 A is a schematic diagram of the enlarged structure of the middle part;
[0015] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of B.
[0016] Serial number and description of the attached drawings:
[0017] 1. First conveyor belt; 2. Second conveyor belt; 3. Third baffle; 4. First push cylinder; 5. Fifth conveyor belt; 6. Second push cylinder; 7. Fourth baffle; 8. Fourth conveyor belt; 9. Third conveyor belt; 10. Adjustable support feet; 11. Base; 12. First right plate; 13. First baffle; 14. First left plate; 15. First left horizontal plate; 16. First left cylinder; 17. Second left cylinder; 18. Second left horizontal plate; 19. Second left plate; 20. Second baffle; 21. Sheet product; 22. Second auxiliary unloading square column; 23. Second whole material plate; 24. Second right cylinder; 25. Second right plate. DETAILED DESCRIPTION
[0018] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0019] Reference Figures 1 to 3The present invention provides a novel two-in-one counting and packaging machine, comprising a first conveyor belt 1 arranged in the left and right directions, a second conveyor belt 2 is arranged on the right side of the first conveyor belt 1, a first counting electric eye (not shown in the figure) is arranged at the rear end of the second conveyor belt 2, the first conveyor belt 1 and the second conveyor belt 2 are perpendicular to each other, a third conveyor belt 9 parallel to the first conveyor belt 1 is arranged at the rear side of the first conveyor belt 1, a fourth conveyor belt 8 is arranged on the right side of the third conveyor belt 9, a second counting electric eye (not shown in the figure) is arranged at the front end of the fourth conveyor belt 8, the third conveyor belt 9 is perpendicular to the fourth conveyor belt 8, and a A first collecting trough with a U-shaped structure, a first pushing cylinder 4 is provided at the front side of the first collecting trough below the second conveyor belt 2, a first baffle 13 is provided at the rear end of the first collecting trough, the first collecting trough includes a first left plate 14, a first bottom plate and a first right plate 12 connected in sequence, a first left cylinder 16 is fixed on the left side of the first left plate 14, a first left straight through hole is provided on the first left plate 14, a first left horizontal plate 15 that can move left and right along the first left straight through hole is provided on the first left cylinder 16, and a first right plate 12 is fixed on the right side thereof with a first left cylinder 16 corresponding to the left and right sides of the first left cylinder 16. The first right cylinder is provided on the first right plate 12, a first right straight through hole penetrating the first right plate 12 from left to right is provided on the first right cylinder, a first right horizontal plate movable left to right along the first right straight through hole is provided on the first right cylinder, a second collecting trough with a U-shaped structure is provided on the front side of the fourth conveyor belt 8, a second pushing cylinder 6 is provided on the rear side of the second collecting trough under the fourth conveyor belt 8, a second baffle 20 is provided on the front end of the second collecting trough 6, the second collecting trough includes a second left plate 19, a second bottom plate and a second right plate 25 connected in sequence, a second left cylinder 17 is fixed on the left side of the second left plate 19, and a A second left linear through hole passes through the second left plate 19 left and right, the second left cylinder 17 is provided with a second left horizontal plate 18 which can move left and right along the second left linear through hole, a second right cylinder 24 corresponding to the second left cylinder is fixed on the right side of the second right plate 25, the second right plate 25 is provided with a second right linear through hole passing through the second right plate left and right, the second right cylinder is provided with a second right horizontal plate which can move left and right along the second right linear through hole, the first aggregate trough is arranged at the left front of the second aggregate trough, and a fifth conveyor belt 5 arranged in the left and right directions is arranged between the first aggregate trough and the second aggregate trough.
[0020] In this technical solution, the sheet products 21 entering through the first conveyor belt 1 and the second conveyor belt 2 enter the first collecting trough, and then are pushed to the fifth conveyor belt 5 by the first push cylinder 4 for transmission; the sheet products 21 entering through the third conveyor belt 9 and the fourth conveyor belt 8 enter the second collecting trough, and then are pushed to the fifth conveyor belt 5 by the second push cylinder 6 for transmission, so that the fifth conveyor belt 5 is shared, which can save resources and reduce the site space occupied by the equipment. The first conveyor belt 1 and the third conveyor belt 9 of this technical solution can move forward and backward in parallel, which is convenient for adjustment and use in different places and according to different usage habits.
[0021] The first left cylinder 14 and the first left horizontal plate 15 as well as the first right cylinder 12 and the first right horizontal plate are symmetrically arranged on the left and right, and also act synchronously, so that the first left horizontal plate 15 and the first right horizontal plate can be synchronously extended into the first collecting trough at the same time, so that after stacking a set number of sheet products, the first left horizontal plate 15 and the first right horizontal plate can be simultaneously retracted outwards, so that the collected sheet products 21 fall into the first collecting trough and are then pushed out onto the fifth conveyor belt 5. For example, a box of facial mask products has 5 sheets. When counting, the first left horizontal plate 15 and the first right horizontal plate are first extended into the first collecting trough at the same time. The first counting electric eye detects that 5 sheets have entered the first left horizontal plate 15 and the first right horizontal plate, and the first left cylinder 16 and the first right cylinder can retract the first left horizontal plate 15 and the first right horizontal plate, so that the 5 sheets of facial mask will fall to the bottom of the first collecting trough, and then the first pushing cylinder 4 pushes the stacked 5 sheets of facial mask onto the fifth conveyor belt 5. While the first push cylinder 4 is working, the first left cylinder 14 and the first right cylinder simultaneously extend the first left horizontal plate 15 and the first right horizontal plate into the first collecting trough to stack the next 5 masks, and repeat this action to stack the masks. The mask collection principle of the second collecting trough is the same as that of the first collecting trough. Such a structure is simple, easy to operate, saves the discharge channel, saves equipment and labor costs, and thus improves the performance of the counting machine.
[0022] A first material plate is provided at the rear end of the first material collecting trough, and the upper end of the first material plate is hinged to the first baffle 13. A second material plate 23 is provided at the front end of the second material collecting trough, and the upper end of the second material plate 23 is hinged to the second baffle 20. The first material plate and the second material plate 23 have the same structure. The sheet product 21 before discharging can be aligned by the first material plate and the second material plate 23, so that the sheet product 21 can be accurately discharged and conveyed.
[0023] The first left linear through hole and the first right linear through hole are arranged symmetrically, and the first left horizontal plate 15 and the first right horizontal plate are arranged symmetrically; the second left linear through hole and the second right linear through hole are arranged symmetrically, and the second left horizontal plate 18 and the second right horizontal plate are arranged symmetrically. The first left linear through hole, the first left horizontal plate, the first right linear through hole, the first right horizontal plate, the first left cylinder 16, the first right cylinder, the second left linear through hole, the second left horizontal plate, the second right linear through hole, the second right horizontal plate, the second left cylinder 17 and the second right cylinder 24 are all two. In this way, when the first push cylinder 4 below is working, the first left cylinder 16 and the first right cylinder below can synchronously extend and stack the sheet product 21, and the first left cylinder 16 and the first right cylinder above can synchronously work to prepare to stack the sheet product 21. The working steps of the second push cylinder 6 are the same as those of the first push cylinder 4. This design can speed up the stacking of the sheet product 21 and push it to the fifth conveyor belt 5, thereby improving production efficiency.
[0024] The fifth conveyor belt 5 is arranged on a base 11. This facilitates the installation of the fifth conveyor belt 5.
[0025] The first baffles 13 are two symmetrically arranged, the first baffle 13 on the left is fixed to the rear end of the first left plate 14, the first baffle 13 on the right is fixed to the rear end of the first right plate 12, and a first observation gap is left between the two first baffles 13; the second baffles 20 are two symmetrically arranged, the second baffle 20 on the left is fixed to the front end of the second left plate 19, the second baffle 20 on the right is fixed to the front end of the second right plate 25, and a second observation gap is left between the two second baffles 20. The design of the first observation gap and the second observation gap facilitates the observation of the stacking effect and quantity of the sheet products 21.
[0026] The bottom of the first material collecting trough is provided with two first auxiliary material unloading square columns arranged in the front-to-back direction, and the rear ends of the first auxiliary material unloading square columns extend to the front and upper part of the fifth conveyor belt 5. The bottom of the second material collecting trough is provided with two second auxiliary material unloading square columns 22 arranged in the front-to-back direction, and the rear ends of the second auxiliary material unloading square columns 22 extend to the rear and upper part of the fifth conveyor belt 5. In this way, the friction between the sheet product 21 and the bottom of the first material collecting trough and the bottom of the second material collecting trough can be reduced, so that the sheet product 21 can be smoothly pushed onto the fifth conveyor belt 5.
[0027] The front end of the second conveyor belt 2 is provided with a third baffle 3, and the front end of the fourth conveyor belt 8 is provided with a fourth baffle 7. This can prevent the sheet product 21 from falling. The first conveyor belt 1, the second conveyor belt 2, the third conveyor belt 9, the fourth conveyor belt 8, the fifth conveyor belt 5 and the base 11 of the technical solution are all provided with adjustable support feet 10, and the height can be adjusted by the adjustable support feet 10, which is convenient for use in different places.
[0028] In summary, the present invention uses the first conveyor belt, the second conveyor belt and the first counting electric eye as the first feed counting channel, and uses the third conveyor belt, the fourth conveyor belt and the second counting electric eye as the second feed counting channel, so that the number of products can be automatically detected, and the set number of products can be stacked and collected through the first left cylinder, the first left horizontal plate, the first right cylinder and the first right horizontal plate as well as the second left cylinder, the second left horizontal plate, the second right cylinder and the second right horizontal plate, so as to facilitate the later boxing of the products. The first feed counting channel and the second feed counting channel share a fifth conveyor belt. This structure is simple, easy to operate, accurate in product counting and stacking, high in efficiency, saves discharge channels, saves equipment and labor costs, and facilitates the adjustment of the distance between the first conveyor belt and the third conveyor belt, thereby improving the performance of the chip counting machine.
[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. A new two-in-one counting and packing machine. It is characterized in that The invention comprises a first conveyor belt arranged in the left and right directions, a second conveyor belt is arranged on the right side of the first conveyor belt, a first counting electric eye is arranged at the rear end of the second conveyor belt, the first conveyor belt and the second conveyor belt are perpendicular to each other, a third conveyor belt parallel to the first conveyor belt is arranged at the rear side of the first conveyor belt, a fourth conveyor belt is arranged on the right side of the third conveyor belt, a second counting electric eye is arranged at the front end of the fourth conveyor belt, the third conveyor belt and the fourth conveyor belt are perpendicular to each other, a first collecting trough with a U-shaped structure is arranged at the rear side of the second conveyor belt, a first pushing cylinder is arranged at the front side of the first collecting trough below the second conveyor belt, a first baffle is arranged at the rear end of the first collecting trough, the first collecting trough comprises a first left plate, a first bottom plate and a first right plate connected in sequence, a first left cylinder is fixed on the left side of the first left plate, a first left straight through hole is arranged on the first left plate which penetrates the first left plate left and right, a first left horizontal plate which can move left and right along the first left straight through hole is arranged on the first left cylinder, a first right cylinder corresponding to the first left cylinder left and right is fixed on the right side of the first right plate, and a first right cylinder which penetrates left and right on the first right plate is arranged a first right linear through hole of the first right plate, a first right horizontal plate movable leftwards along the first right linear through hole being provided on the first right cylinder, a second collecting trough with a U-shaped structure being provided on the front side of the fourth conveyor belt, a second pushing cylinder being provided on the rear side of the second collecting trough below the fourth conveyor belt, a second baffle being provided on the front end of the second collecting trough, the second collecting trough comprising a second left plate, a second bottom plate and a second right plate connected in sequence, a second left cylinder being fixed on the left side of the second left plate, a second left linear through hole penetrating the second left plate leftwards and leftwards on the second left cylinder, a second left horizontal plate movable leftwards along the second left linear through hole being provided on the second left cylinder, a second right cylinder corresponding to the second left cylinder being fixed on the right side of the second right plate, a second right linear through hole penetrating the second right plate leftwards and leftwards on the second right cylinder, a second right horizontal plate movable leftwards along the second right linear through hole being provided on the second right cylinder, the first collecting trough being provided on the left front side of the second collecting trough, a fifth conveyor belt arranged leftwards and rightwards being provided between the first collecting trough and the second collecting trough; The first left linear through hole and the first right linear through hole are symmetrically arranged, and the first left horizontal plate and the first right horizontal plate are symmetrically arranged; the second left linear through hole and the second right linear through hole are symmetrically arranged, and the second left horizontal plate and the second right horizontal plate are symmetrically arranged; There are two of each of the first left linear through hole, the first left horizontal plate, the first right linear through hole, the first right horizontal plate, the first left cylinder, the first right cylinder, the second left linear through hole, the second left horizontal plate, the second right linear through hole, the second right horizontal plate, the second left cylinder and the second right cylinder; The first baffles are two symmetrically arranged on the left and right, the first baffle on the left is fixed at the rear end of the first left plate, the first baffle on the right is fixed at the rear end of the first right plate, and a first observation gap is left between the two first baffles; the second baffles are two symmetrically arranged on the left and right, the second baffle on the left is fixed at the front end of the second left plate, the second baffle on the right is fixed at the front end of the second right plate, and a second observation gap is left between the two second baffles.
2. The new two-in-one counting and packing machine according to claim 1, It is characterized in that The fifth conveyor belt is arranged on a base.
3. The new two-in-one counting and packing machine according to claim 1, It is characterized in that Two first auxiliary material unloading square columns arranged in the front-to-back direction are provided at the bottom of the first aggregate trough, and the rear ends of the first auxiliary material unloading square columns extend to the front and upper part of the fifth conveyor belt. Two second auxiliary material unloading square columns arranged in the front-to-back direction are provided at the bottom of the second aggregate trough, and the rear ends of the second auxiliary material unloading square columns extend to the rear and upper part of the fifth conveyor belt.
4. The new two-in-one counting and packing machine according to claim 1, It is characterized in that A third baffle is disposed at the front end of the second conveyor belt, and a fourth baffle is disposed at the front end of the fourth conveyor belt.
