Linear lamp profile automatic processing equipment
By designing automatic tape cutting device and automatic screw making device, combined with conveying and clamping devices, the automated processing of line lamp profiles is realized, solving the problems of low manual efficiency and unstable quality in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN201911004738.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-22
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2039-10-22
AI Technical Summary
The rubber strip cutting and end cap screwing of existing line lamps mainly rely on manual work, which is inefficient and time-consuming, and has problems of operating hazards and unstable quality.
An automatic processing equipment for line lamp profiles is designed, including a conveying device, an automatic adhesive strip cutting device, an end cover clamping device and an automatic screw making device. Through the coordinated work of these devices, automatic shearing of the adhesive strip and automatic screw making of the end cover are realized.
The automated processing of line lamp profiles has been realized, which reduces manpower investment, improves work efficiency, reduces labor costs, and improves product quality.
Smart Images

Figure CN110625446B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a lamp processing device, and in particular to a linear lamp profile automatic processing device. Background Art
[0002] There are two rubber strips at each end of the linear light. The existing method of cutting the rubber strips is to use a utility knife to cut off the excess sealing strips of the linear light. Since the rubber strip is between the glass and the profile, the size of the cut rubber strip is very strict. However, manual work is inefficient, and there is a risk of scratching fingers for a long time. It is easy to get tired of the operation and consumes a lot of manpower. At the same time, the self-tapping screws of the double-end end covers of the existing linear lights are all manually screwed. Since the linear lights are used outdoors, the self-tapping screws must be made of stainless steel. Therefore, all the screws are non-magnetic. When screwing, the screws are difficult to position, so two people are often required to operate together, and each linear light needs to have four screws, which consumes a lot of manpower and has low efficiency. The screw positioning is not accurate, which affects product quality. Summary of the invention
[0003] An object of the present invention is to provide an automatic processing device for linear light profiles that can solve at least one of the above problems.
[0004] According to one aspect of the present invention, there is provided an automatic processing equipment for linear light profiles, comprising a frame, a conveying device, an automatic rubber strip cutting device, a first end cover clamping device, a second end cover clamping device and an automatic screw driving device, wherein the conveying device, the automatic rubber strip cutting device, the first end cover clamping device, the second end cover clamping device and the automatic screw driving device are all arranged on the frame, and there are two automatic rubber strip cutting devices and two automatic screw driving devices, wherein one automatic rubber strip cutting device, the first end cover clamping device and one of the automatic screw driving devices are arranged in sequence on one side of the conveying device, and another automatic rubber strip cutting device, the second end cover clamping device and another automatic screw driving device are arranged in sequence on the other side of the conveying device.
[0005] The beneficial effects of the present invention are as follows: by providing a conveying device, the linear light profile can be conveyed to each workstation for processing in turn, without manual operation, thus saving manpower; by providing an automatic rubber strip cutting device, the rubber strips at both ends of the linear light profile can be cut off; by providing an end cover clamping device, the end cover can be sent to the automatic screw driving device, and the end cover can be fixed to the two ends of the linear light profile by screws through the automatic screw driving device. The whole process is smooth and does not require manual operation, which greatly reduces the input of manpower, reduces labor costs, and improves work efficiency.
[0006] In some embodiments, the conveying device includes a conveying motor, a transmission shaft, a sprocket and a positioning baffle, wherein the conveying motor is arranged on a frame, the transmission shaft is connected to the output shaft of the conveying motor, the sprocket is sleeved on the transmission shaft, and the positioning baffle is located on both sides of the sprocket. Thus, the transmission motor can drive the transmission shaft to rotate, and then drive the sprocket to drive, thereby realizing the conveyance of the product; the positioning baffle is provided, which can facilitate the placement of the product at the corresponding position above the sprocket, facilitating subsequent accurate processing.
[0007] In some embodiments, the automatic rubber strip cutting device includes a mounting frame, a pushing assembly, an upper cutting assembly, a lower cutting assembly and a pressing assembly. The pushing assembly, the upper cutting assembly, the lower cutting assembly and the pressing assembly are all arranged on the mounting frame. The lower cutting assembly is connected to the pushing assembly, and the upper cutting assembly is located above the lower cutting assembly. The two are arranged correspondingly. The pressing assembly is located in front of the upper cutting assembly, and the pressing assembly corresponds to the conveying device. Therefore, by providing a pressing assembly, the rubber strip of the line light can be pressed and fixed conveniently to avoid the movement of the product when the rubber strip is cut; by providing a pushing assembly, the lower cutting assembly can be pushed to the bottom of the upper cutting assembly conveniently; and the upper cutting assembly and the lower cutting assembly can work together to cut the rubber strip conveniently. Therefore, there is no need to manually cut the rubber strip, which saves manpower and improves work efficiency.
[0008] In some embodiments, the pusher assembly includes a pusher cylinder and a slider, the cylinder body of the pusher cylinder is fixed on a mounting frame, a horizontal slide rail is provided on the mounting frame, the slider is fixed to the piston rod of the pusher cylinder, the slider cooperates with the horizontal slide rail, and the lower cutting assembly is provided on the slider. Thus, the pusher cylinder can push the slider to move along the slide rail, thereby realizing the movement of the lower cutting assembly, which is convenient for use.
[0009] In some embodiments, the lower cutting assembly includes a lower cutting cylinder and a lower cutting knife seat, the cylinder body of the lower cutting cylinder is fixed on the slider, the bottom end of the lower cutting knife seat is fixed to the piston rod of the lower cutting cylinder, and the top end corresponds to the upper cutting assembly. Therefore, by extending and retracting the piston rod of the lower cutting cylinder, the lower cutting knife seat can be driven to move up and down to achieve the shearing of the rubber strips at both ends of the linear light profile.
[0010] In some embodiments, the automatic screw driving device includes an end cover fixing frame, an air screwdriver, a left-right moving assembly and a front-back moving assembly. The end cover fixing frame is arranged on the frame, corresponding to the first end cover clamping device and the second end cover clamping device. The left-right moving assembly is arranged on the end cover fixing frame. The air screwdriver is arranged corresponding to the end cover fixing frame. The front-back moving assembly includes a first cylinder, a first fixed plate, a second fixed plate and an air screwdriver mounting plate. The air screwdriver is arranged on the air screwdriver mounting plate. The air screwdriver mounting plate is arranged on the first fixed plate. The first fixed plate is connected to the left-right moving assembly. The second fixed plate is arranged on the first fixed plate. The first cylinder is fixed on the first fixed plate. The piston rod of the first cylinder is connected to the second fixed plate. The air screwdriver mounting plate is connected to the second fixed plate through a spring. Therefore, an end cap fixing frame is provided, which can facilitate fixing the end cap of the line lamp clamped and conveyed by the end cap clamping device; a left-right moving component and a front-back moving component are provided, which can facilitate the left-right movement and the front-back movement of the air screwdriver, so that the air screwdriver can drive screws in different positions of the end cap; the air screwdriver mounting plate is connected to the second fixed plate by a spring, so that when the first cylinder moves through the second fixed plate, the force is transmitted to the air screwdriver mounting plate through the spring, so that the air screwdriver can slowly drive into the product when supplying screws, prevent impact on the screw head, improve the service life of the air screwdriver, and ensure the quality of the product. Therefore, the automatic screw driving device realizes the screw driving of the end cap of the line lamp through the cooperation of various components, greatly reduces manpower loss, improves work efficiency, reduces labor costs, and effectively improves product quality.
[0011] In some embodiments, the automatic screw driving device further includes an oil pressure buffer, which is disposed on the first fixing plate, in front of the air screwdriver mounting plate, and is disposed corresponding to the air screwdriver mounting plate. Thus, the oil pressure buffer is provided, so when the air screwdriver mounting plate moves to the oil pressure buffer, the air screwdriver mounting plate can be prevented from moving further forward, which plays a role of limiting and buffering, and effectively ensures the normal operation of the air screwdriver.
[0012] In some embodiments, the automatic processing equipment for linear light profiles also includes a first end cap conveying rack, a first end cap clamping device includes a first downward-probing cylinder, a first end cap clamping cylinder, a first end cap clamping claw, a first transfer cylinder, a first mounting plate and a first guide rail, the first guide rail is arranged on the frame, the first mounting plate is arranged on the first guide rail, the piston rod of the first transfer cylinder is connected to the first mounting plate, the first downward-probing cylinder and the first end cap clamping cylinder are both arranged on the first mounting plate, the bottom end of the piston rod of the first downward-probing cylinder is connected to the first end cap clamping cylinder, the first end cap clamping claw is connected to the first end cap clamping cylinder, the first end cap conveying rack is located on one side of the conveying device, and the first end cap clamping claw corresponds to the automatic screw driving device. Thus, through the joint action of the first downward-probing cylinder and the first end cap clamping cylinder, the first end cap clamping claw can clamp the end cap from the first end cap conveying rack and send it to the automatic screw driving device, thereby realizing automatic conveying of the end cap and ensuring the accuracy of the end cap conveying position.
[0013] In some embodiments, the automatic processing equipment for linear light profiles also includes a second end cap conveying rack, the second end cap clamping device includes a downward extending cylinder, a second downward probing cylinder, a second end cap clamping cylinder, a second end cap clamping claw, a second transfer cylinder, a second mounting plate, a second guide rail, a vertical guide rail and a support frame, the support frame is arranged on the frame, the vertical guide rail is arranged on the support frame, the second guide rail is arranged on the vertical guide rail through a guide rail mounting seat, the second mounting plate cooperates with the second guide rail, the second downward probing cylinder and the second end cap clamping cylinder are both arranged on the second mounting plate, the piston rod of the second downward probing cylinder is connected to the second end cap clamping cylinder, the downward extending cylinder is connected to the guide rail mounting seat, the second transfer cylinder is connected to the second mounting plate, the second end cap clamping claw is connected to the bottom end of the second end cap clamping cylinder, the second end cap conveying rack is located above the conveying device, and the second end cap clamping claw corresponds to the automatic screw driving device. Therefore, through the joint action of the downward extending cylinder, the second downward probing cylinder and the second end cap clamping cylinder, the second end cap clamping claw clamps the end cap from the second end cap conveying rack and sends it to the automatic screw driving device, thereby realizing automatic conveying of the end cap and ensuring the accuracy of the end cap conveying position.
[0014] In some embodiments, the automatic processing equipment for line light profiles further includes a sensor, and there are multiple sensors, and sensors are provided on the conveying device, the first end cap conveying rack, and the second end cap conveying rack. Therefore, the sensors can accurately obtain the position of the line light profile on the conveying device and the position of the end caps on the two end cap conveying racks, which is convenient for accurate processing of the line light profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the automatic processing equipment for linear light profiles of the present invention;
[0016] Figure 2 It is a structural schematic diagram of an automatic rubber strip cutting device in the automatic processing equipment for linear light profiles of the present invention;
[0017] Figure 3 It is a structural schematic diagram of an automatic screw driving device in the automatic processing equipment for linear light profiles of the present invention;
[0018] Figure 4 yes Figure 3 Schematic diagram of the main structure;
[0019] Figure 5 It is a structural schematic diagram of the first end cap clamping device in the automatic processing equipment for linear light profiles of the present invention;
[0020] Figure 6 It is a structural schematic diagram of the second end cover clamping device in the automatic processing equipment for linear light profiles of the present invention. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0022] Reference Figures 1 to 6 The automatic processing equipment for linear light profiles comprises a frame 1, a conveying device 2, an automatic rubber strip cutting device 3, a first end cover clamping device 4, a second end cover clamping device 5 and an automatic screwing device 6. The conveying device 2, the automatic rubber strip cutting device 3, the first end cover clamping device 4, the second end cover clamping device 5 and the automatic screwing device 6 are all arranged on the frame 1. There are two automatic rubber strip cutting devices 3 and two automatic screwing devices 6. One of the automatic rubber strip cutting devices 3, the first end cover clamping device 4 and one of the automatic screwing devices 6 are arranged in sequence on one side of the conveying device 2, and the other automatic rubber strip cutting device 3, the second end cover clamping device 5 and the other automatic screwing device 6 are arranged in sequence on the other side of the conveying device 2.
[0023] When the linear light profile is being processed, the conveying device 2 conveys the linear light profile to the automatic rubber strip cutting device 3, and the rubber strips at both ends of the profile are cut by the automatic rubber strip cutting device 3; then, the profile continues to be conveyed along with the conveying device 2; the first end cover clamping device 4 and the second end cover clamping device 5 clamp the end cover to the automatic screwing device 6 on the corresponding side, so that the end cover can be matched with the linear light profile conveyed to the automatic rubber strip cutting device 6, and then the automatic screwing device 6 screws the end cover to the linear light profile; finally, it is conveyed out through the conveying device 2.
[0024] The conveying device 2 includes a conveying motor 21, a transmission shaft 22, a sprocket 23 and a positioning baffle 24. The conveying motor 21 is arranged on the frame 1. The transmission shaft 22 is connected to the output shaft of the conveying motor 21. The sprocket 23 is sleeved on the transmission shaft 22. The positioning baffle 24 is located on both sides of the sprocket 23. There are two transmission shafts 22, which are respectively located at both ends of the frame 1. Both ends of the transmission shaft 22 are sleeved on the frame 1. The conveying motor 21 can be a servo motor, and the conveying motor 21 is fixed to the frame 1 by bolts. The output shaft of the conveying motor 21 is connected to one of the transmission shafts 22. There are two sprockets 23, which are respectively located at both ends of the transmission shaft 22. The sprockets 23 are wound around the two transmission shafts 22. The sprockets 23 can be driven by the conveying motor 21. The positioning baffle 24 can be fixed to the frame 1 by bolts. There are two positioning baffles 24, which are respectively located on the outside of the two sprockets 23, which can facilitate the definition of the placement position of the linear light profile on the sprocket, that is, placed between the two positioning baffles 24.
[0025] When the automatic processing equipment for linear light profiles of the present invention is used, in order to facilitate the transmission of the linear light profiles on the sprocket 23, a bearing seat 10 is installed on the sprocket 23, and the bearing seat 10 is clamped on the sprocket 23 and can be transmitted together with the sprocket 23. The linear light profile to be processed is placed on the bearing seat 10 and can be smoothly transported along with the sprocket 23.
[0026] like Figure 1 and Figure 2 As shown, the automatic rubber strip cutting device 3 includes a mounting frame 31, a pushing assembly 32, an upper cutting assembly 33, a lower cutting assembly 34 and a pressing assembly 35. The pushing assembly 32, the upper cutting assembly 33, the lower cutting assembly 34 and the pressing assembly 35 are all arranged on the mounting frame 31. The lower cutting assembly 34 is connected to the pushing assembly 32. The upper cutting assembly 33 is located above the lower cutting assembly 34. The two are arranged correspondingly. The pressing assembly 35 is located in front of the upper cutting assembly 33. The pressing assembly 35 corresponds to the conveying device 2, that is, the pressing assembly 35 can press the product conveyed by the conveying device 2, so as to facilitate the cutting of the rubber strips at both ends of the profile.
[0027] The push assembly 32 includes a push cylinder 321 and a slider 322. The cylinder body of the push cylinder 321 is fixed on the mounting frame 31. The mounting frame 31 is provided with a horizontal slide rail 36. The slider 322 is fixed to the piston rod of the push cylinder 321. The slider 322 cooperates with the horizontal slide rail 36. The lower cutting assembly 34 is provided on the slider 322. The horizontal slide rail 36 can be fixed to the mounting frame 31 by bolts. The bottom of the slider 322 is provided with a slide groove. The slide groove cooperates with the horizontal slide rail 36, so that the slider 322 can move smoothly on the mounting frame 31, ensuring that the slider 322 accurately transports the lower cutting assembly 34 to the bottom of the upper cutting assembly 33.
[0028] The lower cutting assembly 34 includes a lower cutting cylinder 341 and a lower cutting seat 342 . The cylinder body of the lower cutting cylinder 341 is fixed on the slider 322 . The bottom end of the lower cutting seat 342 is fixed to the piston rod of the lower cutting cylinder 341 , and the top end corresponds to the upper cutting assembly 33 .
[0029] The upper cutting assembly 33 includes an upper cutting cylinder 331 and an upper cutting module 332 . The upper cutting cylinder 331 is fixed on the mounting frame 31 . The upper cutting module 332 is fixed to the piston rod of the upper cutting cylinder 331 and corresponds to the lower cutting seat 342 .
[0030] The pressing assembly 35 includes a pressing cylinder 351 and a pressing plate 352. The pressing cylinder 351 is fixed on the mounting frame 31. The pressing plate 352 is connected to the piston rod of the pressing cylinder 351. The pressing plate 352 is located in front of the upper cutting assembly 33. The width of the pressing plate 352 is greater than the width of the line light profile, ensuring that the pressing plate 352 can maintain stability in pressing the line light profile when it is pressed down to the work surface.
[0031] The mounting frame 31 is provided with a fixing plate, and the upper cutting cylinder 331 is arranged on the fixing plate. The fixing plate is fixed to both sides of the mounting frame 31 by bolts, and the upper cutting cylinder 331 is fixed to the fixing plate by bolts. The fixing plate can facilitate the installation of the upper cutting cylinder 331.
[0032] The lower cutting blade seat 342 is provided with a through hole 3421 , and the upper cutting module 332 and the through hole 3421 are interference fit, wherein blades are provided at the contact points between the upper cutting module 332 and the through hole 3421 , so as to facilitate the rapid shearing of the rubber strip.
[0033] like Figure 1 , Figure 3 and Figure 4 As shown, the automatic screw-driving device 6 includes an end cover fixing frame 61, an air screwdriver 62, a left-right moving component 63 and a front-back moving component 64. The end cover fixing frame 61 is arranged on the frame 1, corresponding to the first end cover clamping device 4 and the second end cover clamping device 5. The left-right moving component 63 is arranged on the end cover fixing frame 61, and the air screwdriver 62 is arranged corresponding to the end cover fixing frame 61. The front-back moving component 64 includes a first cylinder 641, a first fixed plate 642, a second fixed plate 643 and an air screwdriver mounting plate 644. The air screwdriver 62 is arranged on the air screwdriver mounting plate 644, and the air screwdriver mounting plate 644 is arranged on the first fixed plate 642. The first fixed plate 642 is connected to the left-right moving component 63, and the second fixed plate 643 is arranged on the first fixed plate 642. The first cylinder 641 is fixed on the first fixed plate 642, and the piston rod of the first cylinder 641 is connected to the second fixed plate 643. The air screwdriver mounting plate 644 is connected to the second fixed plate 643 through a spring 65.
[0034] The air screwdriver mounting plate 644 is connected to the second fixed plate 643 by a spring 65, so that when the first cylinder 641 moves through the second fixed plate 643, the force is transmitted to the air screwdriver mounting plate 644 through the spring 65, so that the air screwdriver 62 can slowly drive the end cover and the linear light profile when supplying screws, preventing impact on the screw head, thereby increasing the service life of the air screwdriver and ensuring the quality of the product.
[0035] After the two end cap conveying devices place the end caps at both ends of the linear light profile, that is, after the end caps of the linear light are fixed on the end cap fixing frame 61, the air screwdriver 62 is moved to the end cap by the left and right moving component 63 and the front and back moving component 64 to realize screwing.
[0036] The left-right moving assembly 63 includes a second cylinder 631 . The second cylinder 631 is disposed on the end cover fixing frame 61 . The piston rod of the second cylinder 631 is connected to the first fixing plate 642 .
[0037] The end cover fixing frame 61 is provided with a first guide rail 67, which is vertically arranged with the first fixing plate 642, and the bottom of the first fixing plate 642 matches with the first guide rail 67. When the piston rod of the second cylinder 631 in the left-right moving assembly 63 is extended and retracted, the first fixing plate 642 can be pushed to move along the first guide rail 67, so that the left-right position of the air screwdriver 62 is changed, so that the air screwdriver 62 can be used to screw different positions of the end cover, which is convenient for operation.
[0038] The automatic screw driving device 6 further includes a hydraulic buffer 66, which is disposed on the first fixing plate 642, in front of the air screwdriver mounting plate 644, and is disposed corresponding to the air screwdriver mounting plate 644. By providing the hydraulic buffer 66, when the air screwdriver 62 is in the screw driving process and the screw is driven into place, the first cylinder 641 can be prevented from continuing to push the air screwdriver mounting plate 644 forward, thereby limiting and buffering the forward position of the air screwdriver 62.
[0039] The automatic screw driving device 6 also includes a third cylinder 68, which is fixed on the frame 1. The frame 1 is provided with a second guide rail 69. The bottom of the end cover fixing frame 61 matches the second guide rail 69. The second guide rail 69 is arranged in parallel with the first guide rail 67. The piston rod of the third cylinder 68 is connected to the end cover fixing frame 61. The end cover fixing frame 61 can be pushed to move forward and backward along the second guide rail 69 by the third cylinder 68, so that the end cover fixing frame 61 can press the end cover to achieve the fixation of the end cover.
[0040] The automatic screwing device 6 also includes a screw clamping mouth 20, which is located on one side of the air screwdriver 62 and is arranged corresponding to the air screwdriver 62 and the end cover fixing frame 61. The screw clamping mouth 20 is arranged obliquely, which can facilitate the screw at the screw clamping mouth 20 to be tightened on the end cover through the air screwdriver 62.
[0041] The front end of the end cover fixing frame 61 is fixed with a vertical end cover fixing clamp block by bolts, and the end cover fixing clamp block is provided with a U-shaped opening, and the air screw 62 corresponds to the U-shaped opening. The U-shaped opening can facilitate the end cover to be fixed at the U-shaped opening when screwing, which is convenient for positioning the end cover.
[0042] When the automatic screw-driving device 6 is working, the end cap of the line light is clamped in place by the end cap clamping devices on the left and right sides of the frame 1, and then placed on the U-shaped opening, and then the piston rod of the third cylinder 68 is extended, and the third cylinder 68 pushes the end cap fixing frame 61 to move forward along the second guide rail 69, thereby fixing the end cap in the corresponding position. Then the second cylinder 631 is started, and the piston rod of the second cylinder 631 pushes the first fixing plate 642 to move left or right along the first guide rail 67, so that the air screwdriver 62 is aligned with the corresponding position where the screw needs to be driven in the left and right directions. Subsequently, the piston rod of the first cylinder 641 is extended, pushing the second fixing plate 643 and the air screwdriver mounting plate 644 to move forward, thereby driving the air screwdriver 62 to move forward and drive the end cap; by providing a spring 65, the piston rod of the first cylinder 641 can play a buffering role when it is extended, so that the air screwdriver mounting plate 644 drives the air screwdriver to move slowly forward, thereby controlling the speed of the air screwdriver 62 driving the screw and ensuring the quality of the end cap. When a screw is tapped, the first cylinder 641 is reset, and after the second cylinder 631 changes the left and right position of the air screw 62, the piston rod of the first cylinder 641 is extended again to tap the screw, which is convenient for tapping screws at different positions of the end cover. The operation is convenient and no manual operation is required, which greatly saves manpower, improves production efficiency, and improves the quality of the end cover screwing and the yield rate.
[0043] like Figure 1 and Figure 5 As shown, the automatic processing equipment for linear light profiles of the present invention also includes a first end cover conveying frame 7, the first end cover clamping device 4 includes a first downward probing cylinder 41, a first end cover clamping cylinder 42, a first end cover clamping claw 43, a first transfer cylinder 44, a first mounting plate 45 and a first guide rail 46, the first guide rail 46 is arranged on the frame 1, the first mounting plate 45 is arranged on the first guide rail 46, the piston rod of the first transfer cylinder 44 is connected to the first mounting plate 45, the first downward probing cylinder 41 and the first end cover clamping cylinder 42 are both arranged on the first mounting plate 45, the bottom end of the piston rod of the first downward probing cylinder 41 is connected to the first end cover clamping cylinder 42, the first end cover clamping claw 43 is connected to the first end cover clamping cylinder 42, the first end cover conveying frame 7 is located on one side of the conveying device 2, and the first end cover clamping claw 43 corresponds to the automatic screw driving device 6.
[0044] When there is an end cap at the first end cap conveying rack 7 and the linear light profile passes through the first end cap clamping device 4, the piston rod of the first downward probe cylinder 41 extends to push the first end cap clamping cylinder 42 downward as a whole, so that the first end cap clamping claw 43 acts on the end cap on the first end cap conveying rack 7. At this time, the piston rod of the first end cap clamping cylinder 42 acts on the first end cap clamping claw 43, so that the first end cap clamping claw 43 can clamp the end cap. Then, the first downward probe cylinder 41 is reset, so that the end cap clamped by the first end cap clamping claw 43 can be lifted upward to avoid collision with other parts of the equipment during movement; then, the piston rod of the first transfer cylinder 44 extends to push the first mounting plate 45 to move along the first guide rail 46. When the end cap is conveyed to the end cap fixing frame 61, the piston rod of the first end cap clamping cylinder 42 extends to push the end cap to the end cap fixing frame 61 for positioning; then, the first end cap clamping cylinder 42 is reset, and the first end cap clamping jaw 43 is released, so that the end cap is placed on the end cap fixing frame 61. Finally, the first end cap clamping device 4 is reset again to facilitate the conveyance of the next end cap.
[0045] like Figure 1 and Figure 6 As shown, the automatic processing equipment for linear light profiles also includes a second end cover conveying frame 8, and the second end cover clamping device 5 includes a downward extension cylinder 81, a second downward exploration cylinder 82, a second end cover clamping cylinder 83, a second end cover clamping claw 84, a second transfer cylinder 85, a second mounting plate 86, a second guide rail 87, a vertical guide rail 88 and a support frame 89. The support frame 89 is arranged on the frame 1, the vertical guide rail 88 is arranged on the support frame 89, the second guide rail 87 is arranged on the vertical guide rail 88 through the guide rail mounting seat 9, and the second mounting plate 8 6 cooperates with the second guide rail 87, the second downward probing cylinder 82 and the second end cover clamping cylinder 83 are both arranged on the second mounting plate 86, the piston rod of the second downward probing cylinder 82 is connected to the second end cover clamping cylinder 83, the downward extending cylinder 81 is connected to the guide rail mounting seat 9, the second transfer cylinder 85 is connected to the second mounting plate 86, the second end cover clamping claw 84 is connected to the bottom end of the second end cover clamping cylinder 83, the second end cover conveying frame 8 is located above the conveying device 2, and the second end cover clamping claw 84 corresponds to the automatic screw driving device 6.
[0046] When there is an end cap at the second end cap conveying rack 8 and the linear light profile passes through the second end cap clamping device 4, the piston rod of the downward extension cylinder 81 extends to push the mounting rail seat 9 to move downward along the vertical guide rail 88, thereby driving the second mounting plate 86 to move downward. Subsequently, the piston rod of the second downward extension cylinder 82 extends to push the second end cap clamping cylinder 83 downward as a whole, so that the second end cap clamping jaw 84 acts on the end cap on the second end cap conveying rack 8. At this time, the piston rod of the second end cap clamping cylinder 83 acts on the second end cap clamping jaw 84, so that the second end cap clamping jaw 84 can clamp the end cap. Subsequently, the second transfer cylinder 85 pushes the second mounting plate 86 to move along the second guide rail 87. When the end cap is conveyed to the end cap fixing frame 61 on the corresponding side, the piston rod of the second end cap clamping cylinder 83 extends to push the end cap to the end cap fixing frame 61 for positioning; then, the second end cap clamping cylinder 83 is reset, and the second end cap clamping jaw 84 is released, so that the end cap is placed on the end cap fixing frame 61. Finally, the second end cap clamping device 5 is reset to facilitate the conveyance of the next end cap.
[0047] Due to the downward extension cylinder 81, the up and down movement of the second mounting plate 86 can be conveniently controlled, thereby facilitating the up and down movement of various components on the second mounting plate 86, so that it can be suitable for end cover conveying racks in different positions, is easy to use, facilitates the distribution of the overall equipment, and facilitates the conveying of the end covers.
[0048] The automatic processing equipment for linear light profiles also includes sensors, and there are multiple sensors. Sensors are provided on the conveying device 2, the first end cap conveying frame 7, and the second end cap conveying frame 8. Among them, the sensor 10 on the conveying device 2 is connected to the conveying motor 21 through a wire, so that the position of the linear light profile conveyed on the sprocket 23 can be accurately sensed by the sensor 10, and then the transmission motor 21 can be turned on or off by the signal change of the sensor 10, so as to accurately control the conveying of the profile by the conveying device 2, improve the accuracy of the conveying, and then improve the accuracy of the product processing. The sensors 10 on the first end cap conveying frame 7 and the second end cap conveying frame 8 can sense whether there are end caps on the corresponding end cap conveying frame, so that the working state of each component in the first end cap clamping device 4 and the second end cap clamping device 5 can be controlled to achieve working accuracy.
[0049] The automatic processing equipment for linear light profiles of the present invention realizes automatic conveying of linear light profiles and end covers, automatic cutting of rubber strips at both ends of the profiles, and automatic screwing through the mutual cooperation between various components. The entire process only requires one person to supervise, saving the need for four people in the prior art and greatly improving the processing efficiency. At the same time, both ends of the linear light profile are processed, reducing time costs, and the overall processing is stable, thereby improving product quality.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. Automatic processing equipment for linear light profiles, characterized in that: The invention comprises a frame (1), a conveying device (2), an automatic rubber strip cutting device (3), a first end cover clamping device (4), a second end cover clamping device (5) and an automatic screw driving device (6); the conveying device (2), the automatic rubber strip cutting device (3), the first end cover clamping device (4), the second end cover clamping device (5) and the automatic screw driving device (6) are all arranged on the frame (1); there are two automatic rubber strip cutting devices (3) and two automatic screw driving devices (6); one of the automatic rubber strip cutting devices (3), the first end cover clamping device (4) and one of the automatic screw driving devices (6) is arranged in sequence on one side of the conveying device (2); and the other automatic rubber strip cutting device (3), the second end cover clamping device (5) and the other automatic screw driving device (6) are arranged in sequence on the other side of the conveying device (2); The conveying device (2) comprises a conveying motor (21), a transmission shaft (22), a sprocket (23) and a positioning baffle (24); the conveying motor (21) is arranged on the frame (1); the transmission shaft (22) is connected to the output shaft of the conveying motor (21); the sprocket (23) is sleeved on the transmission shaft (22); and the positioning baffle (24) is located on both sides of the sprocket (23); The automatic rubber strip cutting device (3) comprises a mounting frame (31), a material pushing assembly (32), an upper cutting assembly (33), a lower cutting assembly (34) and a material pressing assembly (35); the material pushing assembly (32), the upper cutting assembly (33), the lower cutting assembly (34) and the material pressing assembly (35) are all arranged on the mounting frame (31); the lower cutting assembly (34) is connected to the material pushing assembly (32); the upper cutting assembly (33) is located above the lower cutting assembly (34); the two are arranged correspondingly; the material pressing assembly (35) is located in front of the upper cutting assembly (33); and the material pressing assembly (35) corresponds to the conveying device (2); The pushing assembly (32) comprises a pushing cylinder (321) and a slider (322); the cylinder body of the pushing cylinder (321) is fixed on a mounting frame (31); a horizontal slide rail (36) is provided on the mounting frame (31); the slider (322) is fixed to a piston rod of the pushing cylinder (321); the slider (322) cooperates with the horizontal slide rail (36); and the lower cutting assembly (34) is provided on the slider (322); The lower cutting assembly (34) comprises a lower cutting cylinder (341) and a lower cutting seat (342); the cylinder body of the lower cutting cylinder (341) is fixed on the slider (322); the bottom end of the lower cutting seat (342) is fixed to the piston rod of the lower cutting cylinder (341), and the top end corresponds to the upper cutting assembly (33); The automatic screw driving device (6) comprises an end cover fixing frame (61), an air screwdriver (62), a left-right moving assembly (63) and a front-back moving assembly (64); the end cover fixing frame (61) is arranged on the frame (1) and corresponds to the first end cover clamping device (4) and the second end cover clamping device (5); the left-right moving assembly (63) is arranged on the end cover fixing frame (61); the air screwdriver (62) is arranged corresponding to the end cover fixing frame (61); the front-back moving assembly (64) comprises a first cylinder (641), a first fixing plate (642), a second fixing plate (643) and an air screwdriver; The air blower (62) is arranged on the air blower mounting plate (644), the air blower mounting plate (644) is arranged on the first fixed plate (642), the first fixed plate (642) is connected to the left and right moving components (63), the second fixed plate (643) is arranged on the first fixed plate (642), the first cylinder (641) is fixed on the first fixed plate (642), the piston rod of the first cylinder (641) is connected to the second fixed plate (643), and the air blower mounting plate (644) is connected to the second fixed plate (643) through a spring (65).
2. The automatic processing equipment for linear light profiles according to claim 1 is characterized in that: The automatic screw driving device (6) further comprises an oil pressure buffer (66), which is arranged on the first fixing plate (642), in front of the air screwdriver mounting plate (644), and is arranged corresponding to the air screwdriver mounting plate (644).
3. The automatic processing equipment for linear light profiles according to claim 1 is characterized in that: The machine also comprises a first end cover conveying frame (7), wherein the first end cover clamping device (4) comprises a first downward-probing cylinder (41), a first end cover clamping cylinder (42), a first end cover clamping claw (43), a first transfer cylinder (44), a first mounting plate (45) and a first guide rail (46), wherein the first guide rail (46) is arranged on the frame (1), the first mounting plate (45) is arranged on the first guide rail (46), and the piston rod of the first transfer cylinder (44) is connected to the first mounting plate (45), the first downward probing cylinder (41) and the first end cover clamping cylinder (42) are both arranged on the first mounting plate (45), the bottom end of the piston rod of the first downward probing cylinder (41) is connected to the first end cover clamping cylinder (42), the first end cover clamping claw (43) is connected to the first end cover clamping cylinder (42), the first end cover conveying frame (7) is located on one side of the conveying device (2), and the first end cover clamping claw (43) corresponds to the automatic screw driving device (6).
4. The automatic processing equipment for linear light profiles according to claim 3 is characterized in that: The machine also comprises a second end cover conveying frame (8), wherein the second end cover clamping device (5) comprises a downward extending cylinder (81), a second downward probing cylinder (82), a second end cover clamping cylinder (83), a second end cover clamping claw (84), a second transfer cylinder (85), a second mounting plate (86), a second guide rail (87), a vertical guide rail (88) and a support frame (89), wherein the support frame (89) is arranged on the frame (1), the vertical guide rail (88) is arranged on the support frame (89), the second guide rail (87) is arranged on the vertical guide rail (88) via a guide rail mounting seat (9), and the second mounting plate (86) and the second guide rail are connected to each other. (87) cooperate with each other, the second downward probing cylinder (82) and the second end cover clamping cylinder (83) are both arranged on the second mounting plate (86), the piston rod of the second downward probing cylinder (82) is connected to the second end cover clamping cylinder (83), the downward extending cylinder (81) is connected to the guide rail mounting seat (9), the second transfer cylinder (85) is connected to the second mounting plate (86), the second end cover clamping claw (84) is connected to the bottom end of the second end cover clamping cylinder (83), the second end cover conveying frame (8) is located above the conveying device (2), and the second end cover clamping claw (84) corresponds to the automatic screw driving device (6).
5. The automatic processing equipment for linear light profiles according to claim 4 is characterized in that: It also comprises a sensor, wherein the sensor is multiple, and the conveying device (2), the first end cover conveying frame (7) and the second end cover conveying frame (8) are all provided with sensors.
Citation Information
Patent Citations
Automatic machining equipment for line lamp profiles
CN210849443U