A fully automatic servo grouting machine

Abstract

The present invention discloses a fully automatic servo grouting machine, including a base, the base and a grouting pipe automatic following device, slide rails are fixed on the wide sides of the base, a sliding mobile frame is inserted into the slide rails, and a driving device is installed on the top surface of the mobile frame; the driving device includes a motor, a reducer, a screw and a bearing seat, and the motor, the reducer and the bearing seat are fixed to the mobile frame by bolts. In this fully automatic servo grouting machine, multiple grouting equipment can be installed on the mobile frame, and grouting can be moved up and down and left and right. A grouting head is provided, and the grouting head is conical. After grouting to a certain extent, it is slowly pushed out. When the grouting head is pushed out, springs in different directions are provided under the grouting head for buffering. An automatic grouting pipe following device is provided at the rear side of the grouting machine, and the grouting pipe is suspended to adjust the position of the grouting pipe through a cylinder on one side.

Description

Technical Field

[0001] The invention relates to the technical field of machinery, in particular to a full-automatic servo grouting machine. Background Art

[0002] Existing lightweight wall panels are widely used because of their light weight, good thermal insulation, sound insulation and fire resistance. However, when making lightweight wall panels, the grouting is traditionally done manually, which has the disadvantages of high labor intensity and low production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a fully automatic servo grouting machine, which has the advantages of automatic grouting to improve efficiency and solves the problems in the prior art.

[0004] To achieve the above object, the present invention provides the following technical solution: a fully automatic servo grouting machine, comprising a base, the base and a grouting pipe automatic following device, slide rails are fixed on the wide sides of the base, a sliding moving frame is clamped on the slide rails, and a driving device is installed on the top surface of the moving frame;

[0005] The driving device includes a motor, a reducer, a screw and a bearing seat. The motor, the reducer and the bearing seat are fixed to the mobile frame by bolts. The rotating shaft connected to the motor is connected to the input end of the reducer, one end of the screw is connected to the output end of the reducer, and the other end of the screw is inserted into the bearing in the bearing seat. The outside of the screw is meshed with a grouting device.

[0006] The grouting device comprises a support frame and a grouting head buffer device, the long side of the mobile frame is also equipped with a slide rail, the slide table installed at the bottom of the support frame is clamped in the slide rail and slides, and a cross plate is fixed on the top of the support frame. The grouting head buffer device comprises a cylinder, a slide plate, a limit plate, a guide column, a main board, a buffer rod and a grouting head. The four end corners of the slide plate are clamped in the support frame and slide up and down. The cylinder is installed at the bottom of the slide plate, the limit plate is movably connected with the slide rail on the slide plate, the telescopic rod of the cylinder is fixed with the limit plate, and multiple positioning rings are arranged side by side on the limit plate. The guide column is installed at the front end of the positioning ring, the top of the guide column is covered with a main board, and the outside of the guide column between the limit plate and the main board is covered with a spring, the top of the main board is connected to one end of the buffer rod, the port of the buffer rod is connected to the grouting head, and the outside of the buffer rod between the grouting head and the main board is covered with a spring, and the pipeline connected to the grouting head passes through the positioning ring and is hung with the grouting pipe automatic following device;

[0007] The automatic following device for the grouting pipe comprises a horizontal frame, a side plate, a hanging plate and a chain. The side plate is engaged with the side wall of the horizontal frame by bolts, the hanging plate is transversely embedded in the grooves of the two side plates, the top end of the chain is hooked on the hanging plate, and the bottom end of the chain is hooked on the pipe of the grouting head;

[0008] A grouting opening and closing mechanism that cooperates with the mold is provided above the grouting head. The grouting opening and closing mechanism includes a lifting cylinder and a chuck. The chuck is used to clamp the valve on the mold for opening the grouting port. The lifting cylinder and the chuck are used to cooperate in opening the grouting port of the mold and closing the grouting port after the grouting is completed.

[0009] Preferably, the four end corners of the slide plate are connected to a frame, the top of the frame is connected to a positioning seat, and the screw rod engaged with the positioning seat passes through the cross plate.

[0010] Preferably, a cylinder is installed on the top of the transverse plate, and a telescopic rod of the cylinder is connected to the end of the screw rod.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This fully automatic servo grouting machine can install multiple grouting equipment on the mobile frame, and can move up and down, left and right for grouting. It is equipped with a grouting head, which is conical. The grouting port of the mold is opened and the grouting port is closed after the grouting is completed by lifting the cylinder and the chuck. After a certain degree of grouting, it is slowly pushed out. When the grouting head is pushed out, springs in different directions are provided under the grouting head for buffering. An automatic grouting pipe following device is provided on the rear side of the grouting machine, and the grouting pipe is suspended to adjust the position of the grouting pipe through the cylinder on one side. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the overall structure diagram of the present invention;

[0014] Figure 2 It is an overall top view of the present invention;

[0015] Figure 3 It is an overall side view of the present invention;

[0016] Figure 4 It is a partial structural diagram of the present invention;

[0017] Figure 5 This is a diagram showing the matching structure of the grouting head and the mold of the present invention;

[0018] Figure 6 This is a structural diagram of the grouting action of the grouting head and the mold of the present invention.

[0019] In the figure: 1. base; 11. slide rail; 2. automatic following device for grouting pipe; 21. cross frame; 22. side plate; 23. hanging plate; 24. chain; 3. mobile frame; 4. driving device; 41. motor; 42. reducer; 43. screw; 44. bearing seat; 5. grouting device; 51. support frame; 511. cross plate; 52. grouting head buffer device; 521. cylinder; 522. slide plate; 523. limit plate; 5231. positioning ring; 524. guide column; 525. main board; 526. buffer rod; 527. grouting head; 6. frame; 61. positioning seat; 7. mold; 71. grouting port; 72. valve; 8. grouting opening and closing mechanism; 81. lifting cylinder; 82. chuck. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-4A fully automatic servo grouting machine includes a base 1, a base 1 and a grouting pipe automatic following device 2, a slide rail 11 is fixed on the wide side of the base 1, a sliding moving frame 3 is inserted into the slide rail 11, the moving frame 3 can move back and forth on the slide rail 11, and a driving device 4 is installed on the top surface of the moving frame 3; the driving device 4 includes a motor 41, a reducer 42, a screw 43 and a bearing seat 44, the motor 41, the reducer 42 and the bearing seat 44 are fixed to the moving frame 3 by bolts, the rotating shaft connected to the motor 41 is connected to the input end of the reducer 42, one end of the screw 43 is connected to the output end of the reducer 42, and the other end of the screw 43 is inserted into the bearing in the bearing seat 44, and a plurality of grouting devices 5 are meshed on the outside of the screw 43, and the rotation of the motor 41 is utilized. The grouting device 5 can be driven to move as a whole; the grouting device 5 includes a support frame 51 and a grouting head buffer device 52, and the long side of the movable frame 3 is also installed with a slide rail 11, and the slide installed at the bottom of the support frame 51 is inserted into the slide rail 11 to slide, and the support frame 51 uses its sliding to complete the purpose of arbitrary sliding of the grouting device 5 in the same plane, and its position is convenient to adjust. A cross plate 511 is fixed on the top of the support frame 51, and the four end corners of the slide plate 522 are connected to the frame 6, and a positioning seat 61 is connected to the top of the frame 6. The screw 43 engaged with the positioning seat 61 passes through the cross plate 511, and a cylinder 521 is installed on the top of the cross plate 511. The telescopic rod of the cylinder 521 is connected to the port of the screw 43, and the telescopic cylinder 521 is used to complete the up and down movement of the grouting device 5. , then any moving position within a certain space is completed. The grouting head buffer device 52 includes a cylinder 521, a slide plate 522, a limit plate 523, a guide column 524, a main board 525, a buffer rod 526 and a grouting head 527. The four end corners of the slide plate 522 are stuck in the support frame 51 and slide up and down, which not only serves as a guide but also serves as a sliding support. The cylinder 521 is installed at the bottom of the slide plate 522, the limit plate 523 is movably connected to the slide rail 11 on the slide plate 522, the telescopic rod of the cylinder 521 is fixed to the limit plate 523, and a plurality of positioning rings 5231 are arranged side by side on the limit plate 523. The guide column 524 is installed at the front end of the positioning ring 5231, and the top of the guide column 524 is covered with a main board 525. The guide between the limit plate 523 and the main board 525 A spring is sleeved on the outside of the column 524, the top of the main board 525 is connected to one end of the buffer rod 526, the port of the buffer rod 526 is connected to the grouting head 527, and a spring is sleeved on the outside of the buffer rod 526 between the grouting head 527 and the main board 525. The spring can be used to adjust the grouting head 527 for buffering purposes. The pipe connected to the grouting head 527 passes through the positioning ring 5231 and is connected to the grouting pipe automatic following device 2; the grouting pipe automatic following device 2 includes a cross frame 21, a side plate 22, a hanging plate 23 and a chain 24. The side plate 22 is engaged with the side wall of the cross frame 21 by bolts, and the hanging plate 23 is horizontally embedded in the grooves of the two side plates 22. The top end of the chain 24 is hooked on the hanging plate 23, and the bottom end of the chain 24 hooks the pipe of the grouting head 527.

[0022] Furthermore: a grouting opening and closing mechanism 8 is provided above the grouting head 527 and cooperates with the mold 7. The grouting opening and closing mechanism 8 includes a lifting cylinder 81 and a chuck 82. The chuck 82 is used to clamp the valve 72 on the mold 7 for opening the grouting port 71. The lifting cylinder and the chuck are used to cooperate in opening the grouting port of the mold and closing the grouting port after the grouting is completed.

[0023] To sum up: this fully automatic servo grouting machine can install multiple grouting equipment on the moving frame 3, and can move up and down and left and right to perform grouting. A grouting head 527 is set, and the grouting head 527 is conical. The grouting port 71 of the mold is opened by lifting the cylinder 81 and the chuck 82. After a certain degree of grouting, it is slowly pushed out. When the grouting head 527 is pushed out, the grouting port 71 is closed after the grouting is completed. Springs in different directions are provided under the grouting head 527 for buffering. An automatic grouting pipe following device 2 is provided on the rear side of the grouting machine. The grouting pipe is suspended and the position of the grouting pipe is adjusted by the cylinder 521 on one side.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic servo grouting machine, comprising a base (1), characterized in that: The base (1) and the grouting pipe automatic following device (2) are respectively fixed with slide rails (11) on the wide sides of the base (1), a sliding movable frame (3) is clamped on the slide rails (11), and a driving device (4) is installed on the top surface of the movable frame (3); The driving device (4) comprises a motor (41), a reducer (42), a screw (43) and a bearing seat (44); the motor (41), the reducer (42) and the bearing seat (44) are fixed to the moving frame (3) by bolts; a rotating shaft connected to the motor (41) is connected to an input end of the reducer (42); one end of the screw (43) is connected to an output end of the reducer (42); the other end of the screw (43) is inserted into a bearing in the bearing seat (44); and a grouting device (5) is meshed on the outside of the screw (43); The grouting device (5) comprises a support frame (51) and a grouting head buffer device (52). The long side of the movable frame (3) is also installed with a slide rail (11). The slide table installed at the bottom of the support frame (51) is inserted into the slide rail (11) for sliding. The top of the support frame (51) is fixed with a cross plate (511). The grouting head buffer device (52) comprises a cylinder (521), a slide plate (522), a limit plate (523), a guide column (524), a main board (525), a buffer rod (526) and a grouting head (527). The four end corners of the slide plate (522) are inserted into the support frame (51) for sliding up and down. The cylinder (521) is installed at the bottom of the slide plate (522). The limit plate (523) is movably connected to the slide rail (11) on the slide plate (522). The telescopic rod of the air cylinder (521) is fixed to the limit plate (523), a plurality of positioning rings (5231) are arranged side by side on the limit plate (523), the guide column (524) is installed at the front end of the positioning ring (5231), the top end of the guide column (524) is sleeved with a main board (525), the guide column (524) between the limit plate (523) and the main board (525) is sleeved with a spring on the outside, the top of the main board (525) is connected to one end of a buffer rod (526), ​​the end of the buffer rod (526) is connected to a grouting head (527), the buffer rod (526) between the grouting head (527) and the main board (525) is sleeved with a spring on the outside, and the pipeline connected to the grouting head (527) passes through the positioning ring (5231) and is hung with the grouting pipe automatic following device (2); The grouting pipe automatic following device (2) comprises a cross frame (21), a side plate (22), a hanging plate (23) and a chain (24), wherein the side plate (22) is engaged with the side wall of the cross frame (21) by bolts, the hanging plate (23) is transversely embedded in the grooves of the two side plates (22), the top end of the chain (24) is hooked on the hanging plate (23), and the bottom end of the chain (24) is hooked on the grouting head (527); A grouting opening and closing mechanism (8) cooperating with the mold (7) is provided above the grouting head (527). The grouting opening and closing mechanism (8) comprises a lifting cylinder (81) and a clamp (82). The clamp (82) is used to clamp a valve (72) on the mold (7) for opening a grouting port (71).

2. A fully automatic servo grouting machine according to claim 1, characterized in that: The four end corners of the slide plate (522) are connected to a frame (6), the top of the frame (6) is connected to a positioning seat (61), and a screw rod (43) engaged with the positioning seat (61) passes through the transverse plate (511).

3. A fully automatic servo grouting machine according to claim 1, characterized in that: A cylinder (521) is installed on the top of the horizontal plate (511), and the telescopic rod of the cylinder (521) is connected to the end of the screw rod (43).

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