An arrangement machine
By designing an arrangement machine including an arrangement swing mechanism and a quantitative discharge mechanism, the stacking problems caused by the fall off of the plain powder and differential layering caused by vibration in the prior art are solved, and efficient and high-quality material arrangement is achieved.
Patent Information
- Application Number
- CN201911130046.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-18
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2039-11-18
AI Technical Summary
When the existing arrangement equipment is arranged in a single layer of capacitors before firing, vibration causes the plain powder to fall off, increasing the product defect rate, and differential layering may cause some products to be stacked into 2 layers, further increasing the defect rate.
An arrangement machine is designed, including an arrangement swing mechanism and a quantitative discharge mechanism. The arrangement and swing mechanism adopts inclined arrangement plates, push plates and baffles to achieve uniform arrangement of materials through cylinder drives and synchronization belts; the quantitative cutting mechanism realizes quantitative cutting through hoppers and quantitative plates.
It effectively reduces the phenomenon of product depowder, basically eliminates the phenomenon of stacking into two layers, and achieves efficient and high-quality material quantification and arrangement.
Smart Images

Figure CN110697385B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of automation equipment, and in particular relates to an arrangement machine. Background Art
[0002] Capacitors need to be arranged in a single layer in the preparation stage before firing. The arrangement principle of existing arrangement equipment is: using differential vibration of multi-stage linear vibrators to achieve material stratification and ultimately achieve single-layer arrangement; the quantitative principle is: after arranging in a single layer, take out materials of the same length area on the tray each time.
[0003] The disadvantages of the prior art are: ① vibration will cause the plain fat powder mixed into the product in advance to fall off from the surface of the product, and the products after powder removal will have a greater chance of melting into each other during firing, that is, the melting rate will increase, and melting will greatly increase the product defective rate; ② differential stratification will still result in the phenomenon that some products are stacked into two layers, which will still result in an increase in the melting rate. Summary of the invention
[0004] In view of the problem that existing arranging equipment may cause the plain fat powder mixed into the product in advance to fall off from the surface of the product, thereby increasing the product defect rate, and the differential stratification may cause some products to be stacked, the present invention provides an arranging machine.
[0005] The present invention is implemented as follows: an arrangement machine includes an arrangement swing mechanism and a quantitative feeding mechanism connected to the top;
[0006] The quantitative feeding mechanism comprises a hopper and a quantitative feeding device arranged at a feeding port of the hopper;
[0007] The arrangement and swing mechanism has an arrangement plate arranged obliquely, a baffle plate is installed at the rear of the arrangement plate, a push plate is slidably arranged on the upper part of the arrangement plate, and the push plate is slidably installed with a push plate slide rail installed on the frame through a push plate bracket;
[0008] The tray is arranged at the bottom of the arrangement plate, and the tray is driven by a horizontal motor and a vertical motor to move forward and backward and up and down respectively;
[0009] The baffle is driven by a baffle cylinder mounted on the baffle bracket;
[0010] The push plate is driven by a push plate cylinder installed on the top of the push plate bracket.
[0011] Furthermore, the push plate bracket is connected to the synchronous belt at the side, and the push plate bracket is driven by the synchronous belt pulley to slide along the arrangement plate.
[0012] Furthermore, the arrangement plate is installed on the arrangement plate slide rail at the bottom, one end of the connecting rod is hinged to the arrangement plate, and the other end is hinged to the eccentric wheel installed on the output shaft of the arrangement plate motor.
[0013] Furthermore, the quantitative feeding device comprises a quantitative plate which slides along the cross-sectional direction of the feeding port of the hopper, and the quantitative plate is driven to slide by a quantitative synchronous belt.
[0014] The powder shedding phenomenon of products arranged by the arrangement machine of the present invention is greatly reduced, and the phenomenon of stacking into two layers is basically eliminated, thereby achieving efficient and high-quality material quantification and arrangement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the structure of an arrangement machine provided by an embodiment of the present invention;
[0016] Figure 2 is a side view of an arrangement machine provided by an embodiment of the present invention;
[0017] Figure 3 is a structural schematic diagram of an arrangement and swinging mechanism provided in an embodiment of the present invention;
[0018] Figure 4 It is a structural schematic diagram of a quantitative feeding mechanism provided by an embodiment of the present invention;
[0019] In the figure: 1. Arrangement swing mechanism; 1-1. Baffle cylinder; 1-2. Baffle; 1-3. Arrangement plate; 1-4. Push plate; 1-5. Push plate bracket; 1-6. Push plate cylinder; 1-7. Synchronous belt; 1-8. Synchronous pulley; 1-9. Connecting rod; 1-10. Eccentric wheel; 1-11. Arrangement plate motor; 1-12. Baffle bracket; 1-13. Push plate slide rail; 1-14. Arrangement plate slide rail; 2. Quantitative unloading mechanism; 2-1. Quantitative plate; 2-2. Hopper; 2-3. Quantitative synchronous belt; 3. Pallet; 4. Frame. DETAILED DESCRIPTION
[0020] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0021] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.
[0022] An arrangement machine, comprising an arrangement swing mechanism 1 and a quantitative feeding mechanism 2 connected to the top, the frame and feeding cylinder between the two are not shown in the figure;
[0023] The quantitative feeding mechanism 2 comprises a hopper 2-2 and a quantitative feeding device arranged at a feeding port of the hopper 2-2, the quantitative feeding device comprising a quantitative plate 2-1 sliding along the cross-sectional direction of the feeding port of the hopper 2-2, the quantitative plate 2-1 being driven to slide by a quantitative synchronous belt 2-3 to change the area of the feeding port of the hopper to adjust the feeding amount;
[0024] The arrangement swing mechanism 1 has an arrangement plate 1-3 which is arranged obliquely, and the arrangement plate 1-3 is installed on an arrangement plate slide rail 1-14 at the bottom. One end of a connecting rod 1-9 is hingedly connected to the arrangement plate 1-3, and the other end is hingedly connected to an eccentric wheel 1-10 installed on the output shaft of an arrangement plate motor 1-11; the arrangement plate 1-3, the connecting rod 1-9, and the eccentric wheel 1-10 constitute a crank slider mechanism;
[0025] The baffle plate 1-2 is installed at the tail of the arrangement plate 1-3, and the arrangement plate 1-3 is slidably provided with a push plate 1-4, which is slidably installed through a push plate bracket 1-5 and a push plate slide rail 1-13 installed on the frame 4; the tray 3 is arranged at the bottom of the arrangement plate 1-3; the baffle plate 1-2 is driven by a baffle cylinder 1-1 installed on the baffle bracket 1-12, so that a gap is formed between the baffle plate 1-2 and the arrangement plate 1-3 so that the material falls on the tray 3, and a compression spring is installed at the connection between the baffle cylinder 1-1 and the baffle plate 1-2 to prevent the baffle plate from being over-pressed;
[0026] The push plate 1-4 is driven to move up and down by the push plate cylinder 1-6 installed on the top of the push plate bracket 1-5. The push plate bracket 1-5 is connected to the synchronous belt 1-7 at the side, and the push plate bracket 1-5 is driven by the synchronous belt pulley 1-8 to slide along the arrangement plate 1-3.
[0027] The arrangement machine of the present invention unloads materials intermittently, and unloads materials once each time a tray is arranged. The arrangement principle is: the tray 3 and the push plates 1-4 move forward at the same time, so that the materials are evenly spread on the tray 3 under the action of the push plates 1-4; the specific implementation steps are:
[0028] The quantitative plate 2-1 moves forward and backward to quantitatively measure the material from the hopper 2-2, and the material goes down to the upper half of the baffle 1-2. The material is evenly arranged in a single layer on the lower half of the baffle 1-2 through the movement of the crank slider mechanism, and then the material is evenly arranged on the tray 3 with the synchronous movement of the push plate 1-4 and the tray 3.
[0029] Compared with the existing technologies on the market, the powder shedding phenomenon of products arranged by the arrangement machine of the present invention is greatly reduced, and the phenomenon of stacking into two layers is basically eliminated, thereby achieving efficient and high-quality material quantification and arrangement.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims
1. An arrangement machine, characterized in that: It includes an arrangement swing mechanism and a quantitative feeding mechanism connected to the top; The quantitative feeding mechanism comprises a hopper and a quantitative feeding device arranged at a feeding port of the hopper; The arrangement and swing mechanism has an arrangement plate arranged obliquely, a baffle plate is installed at the rear of the arrangement plate, a push plate is slidably arranged on the upper part of the arrangement plate, and the push plate is slidably installed with a push plate slide rail installed on the frame through a push plate bracket; The tray is arranged at the bottom of the arrangement plate, and the tray is driven by a horizontal motor and a vertical motor to move forward and backward and up and down respectively; The baffle is driven by a baffle cylinder mounted on the baffle bracket; The push plate is driven by a push plate cylinder installed on the top of the push plate bracket; The push plate bracket is connected to the synchronous belt at the side, and the push plate bracket is driven by the synchronous belt pulley to slide along the arrangement plate; The arrangement plate is installed on the arrangement plate slide rail at the bottom, the arrangement plate is hingedly connected to one end of the connecting rod, and the other end of the connecting rod is hingedly connected to the eccentric wheel installed on the output shaft of the arrangement plate motor; The quantitative feeding device comprises a quantitative plate which slides along the cross-sectional direction of the feeding port of the hopper, and the quantitative plate is driven to slide by a quantitative synchronous belt.
Citation Information
Patent Citations
Arrangement machine
CN210914198U