Bottle cap silicone valve assembly machine

By designing a silicone valve assembly machine for bottle caps that includes an annular turntable, a valve seat transfer module, a silicone valve transfer module and a hot melt assembly module, it solves the problem of missing installation, material jamming, breakage and environmental pollution during the assembly process of silicone valves and valve seats. problem, achieving precise assembly and efficient production.

CN110815828BActive Publication Date: 2025-01-21上海宇田机电设备有限公司
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Patent Information

Application Number
CN201910971873.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-14
Publication Date
2025-01-21
Estimated Expiration
2039-10-14

AI Technical Summary

Technical Problem

In the prior art, the assembly process of silicone valves and valve seats has problems such as missing, clamping, breakage and environmental pollution, resulting in liquid leakage and quality hazards.

Method used

A silicone valve assembly machine for bottle caps is designed, which includes a ring turntable, a valve seat transfer module, a silicone valve transfer module and a hot melt assembly module. The precise assembly of the silicone valve and valve seat is achieved through precise rotation and grabbing mechanisms. Hot melt technology fixes the assembly to avoid missing installation and environmental pollution.

Benefits of technology

It achieves precise assembly of the silicone valve and valve seat, avoids missing installation and environmental pollution, improves production efficiency, and ensures the sealing and quality of the bottle cap.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a bottle cap silicone valve assembly machine, comprising: an annular turntable, which is driven to rotate by a motor; a valve seat conveying module, which comprises a valve seat input track connected to the annular turntable and a plurality of valve seat conveying seats, wherein the plurality of valve seat conveying seats are evenly arranged on the annular turntable; a silicone valve conveying module, which comprises a silicone valve input track connected to the annular turntable and a silicone valve grabbing assembly, wherein the silicone valve grabbing assembly is arranged above the annular turntable for grabbing and releasing the silicone valve; a hot melt assembly module, which is arranged on the inner side of the annular turntable for hot melt assembly of silicone valves and valve seats; a bottle cap output track, which is connected to the annular turntable for outputting the bottle caps hot melt assembled by the hot melt assembly module. The present invention can ensure the precise assembly of the silicone valve and the valve seat, avoid missing assembly, ensure the sealing of the bottle cap, and improve production efficiency; at the same time, it avoids the appearance of talcum powder in the production workshop, protects the workshop environment, and can also avoid residual impurities in the bottle cap.
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Description

Technical Field

[0001] The invention relates to a bottle cap manufacturing machine, in particular to a bottle cap silicone valve assembly machine. Background Art

[0002] When a bottle containing liquid is placed on its side, inverted or shaken, the liquid is easy to leak. In order to prevent the leakage of liquid, in the prior art, a silicone valve is installed in the bottle cap, and then a valve seat is installed to fix the silicone valve. A cut is opened in the center of the silicone valve. When there is no external force to deform the silicone valve, the cut is tightly closed. When the bottle is placed on its side, inverted or shaken, the liquid inside will not leak. Only when the bottle body is stressed, the liquid inside will exert pressure on the silicone valve, and the cut will be deformed and opened after being pressed to pour out the liquid.

[0003] However, the silicone valve and the valve seat are two components of the bottle cap, and these two components are assembled with the bottle cap one by one later. Since the silicone valve is assembled by placing the silicone valve and the valve seat together and then assembling them into the bottle cap, it cannot be assembled in sections. In addition, due to the material properties of the silicone valve, it is easy to get stuck, break or be damaged during transportation. If the silicone valve and the valve seat are not fixed after assembly and then enter the next assembly process, it is easy to fall off, resulting in missing of the silicone valve. Since the silicone valve is inside the valve seat, it is difficult to detect whether the finished product is missing, which poses a huge quality risk.

[0004] At the same time, due to the material properties of silicone valves, a large amount of talcum powder is added before assembly to lubricate the silicone valve for easy transportation, which can easily cause workshop environmental pollution, damage assembly machine components, and may affect the quality of the liquid in the bottle. Summary of the invention

[0005] According to an embodiment of the present invention, a bottle cap silicone valve assembly machine is provided, comprising:

[0006] An annular turntable, the annular turntable is driven to rotate by a motor;

[0007] A valve seat conveying module, the valve seat conveying module comprising a valve seat input track connected to the annular turntable and a plurality of valve seat conveying seats, the plurality of valve seat conveying seats being evenly arranged on the annular turntable, and the annular turntable drives the plurality of valve seat conveying seats to rotate;

[0008] A silicone valve delivery module, the silicone valve delivery module comprising a silicone valve input track connected to the annular turntable and a silicone valve grabbing assembly, the silicone valve grabbing assembly being arranged above the annular turntable and used for grabbing and releasing the silicone valve, the silicone valve grabbing assembly being driven to rotate by a motor, and the rotation speed of the silicone valve grabbing assembly being matched with the rotation speed of the plurality of valve seat delivery seats;

[0009] A hot melt assembly module, which is arranged on the inner side of the annular turntable and is used for hot melt assembly of the silicone valve and the valve seat;

[0010] A bottle cap output track is connected to the annular turntable and is used to output the bottle caps that have been hot-melt assembled by the hot-melt assembly module.

[0011] Further, the silicone valve gripping assembly comprises:

[0012] A cam, wherein the cam is arranged above the annular turntable;

[0013] A plurality of connecting rods, wherein the connecting rods are connected end to end to form a circle, the connecting rods can rotate along the connection parts with adjacent connecting rods, and the cam drives the plurality of connecting rods to rotate around the connection parts;

[0014] A plurality of slide rails, wherein the slide rails are arranged vertically, each of the connecting parts is arranged in one slide rail, and the connecting part can slide up and down along the slide rail;

[0015] A plurality of silicone valve grasping mechanisms, wherein the upper end of each silicone valve grasping mechanism is connected to the connecting part, and the connecting part slides up and down along the slide rail to drive the silicone valve grasping mechanism to move up and down, and the upper end of each silicone valve grasping mechanism is used to grasp the silicone valve.

[0016] Furthermore, the number of the silicone valve grasping mechanisms is equal to the number of valve seat conveying seats.

[0017] Further, the hot melt assembly module comprises:

[0018] A heating fixing seat, wherein the heating fixing seat is arranged inside the annular turntable;

[0019] A heating sleeve, which is arranged on the heating fixing seat and is used for heating the valve seat;

[0020] The flipping mechanism is arranged on the heating fixing seat, and the flipping mechanism is used to connect the valve seat conveying seat and the silicone valve grasping mechanism.

[0021] Furthermore, the heating sleeve is a copper sleeve.

[0022] Furthermore, the hot melt assembly module also includes: a temperature protector arranged below the heating fixing seat, which is used to prevent the valve seat from being overheated.

[0023] Furthermore, the flipping mechanism is provided with:

[0024] A driving bearing, one end of which is arranged in the slide groove of the heating fixing seat;

[0025] A valve seat shifting block, wherein the valve seat shifting block is connected to the driving bearing via a connecting piece, and the driving bearing drives the valve seat shifting block to flip up via the connecting piece to connect with the valve seat;

[0026] A silicone valve positioning block is arranged below the valve seat shift block and is used for positioning the silicone valve.

[0027] Furthermore, the silicone valve positioning block includes a first positioning arc, and the first positioning arc matches the shape of the silicone valve.

[0028] Furthermore, a second positioning arc corresponding to the position of the first positioning arc is provided on the upper surface of the valve seat shift block, and the second positioning arc matches the shape of the silicone valve.

[0029] Furthermore, it also comprises: a dust removal module, which is arranged on one side of the bottle cap output track and is used to remove impurities in the bottle caps.

[0030] The bottle cap silicone valve assembly machine according to the embodiment of the present invention can ensure the precise assembly of the silicone valve and the valve seat, avoid missing assembly, ensure the sealing of the bottle cap, and improve production efficiency; at the same time, it avoids the appearance of talcum powder in the production workshop, protects the workshop environment, and can also avoid residual impurities in the bottle cap.

[0031] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 Schematic diagram of the structure of a bottle cap silicone valve assembly machine according to an embodiment of the present invention;

[0033] Figure 2 A top view of a bottle cap silicone valve assembly machine according to an embodiment of the present invention;

[0034] Figure 3 for Figure 1 A partial enlarged view of the silicone valve gripping assembly;

[0035] Figure 4 for Figure 1 A partial enlarged view of the hot melt assembly module;

[0036] Figure 5 for Figure 4 A top view of

[0037] Figure 6 for Figure 4 Schematic diagram of the flipping mechanism of the hot melt assembly module;

[0038] Figure 7Schematic diagram of the positional relationship between the silicone valve and the valve seat of the bottle cap after being assembled by the bottle cap silicone valve assembly machine according to an embodiment of the present invention. DETAILED DESCRIPTION

[0039] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0040] First, combine Figures 1 to 7 A bottle cap silicone valve assembly machine according to an embodiment of the present invention is described, which is used for assembling silicone valves of bottle caps and has a wide range of application scenarios.

[0041] like Figure 1~2 As shown, the bottle cap silicone valve assembly machine according to the embodiment of the present invention comprises an annular turntable 1, a valve seat conveying module, a silicone valve conveying module, a hot melt assembly module, and a bottle cap output track. Among them, the annular turntable 1 is driven to rotate by a motor; the valve seat conveying module includes a valve seat input track 21 connected to the annular turntable 1 and a plurality of valve seat conveying seats 22, and the plurality of valve seat conveying seats 22 are evenly arranged on the annular turntable 1, and the annular turntable 1 drives the plurality of valve seat conveying seats 22 to rotate; the silicone valve conveying module includes a silicone valve input track 31 connected to the annular turntable 1 and a silicone valve grabbing assembly, and the silicone valve grabbing assembly is arranged above the annular turntable 1 for grabbing and releasing the silicone valve 7, and the silicone valve grabbing assembly is driven to rotate by a motor, and its rotation speed matches the rotation speed of the plurality of valve seat conveying seats 22. Therefore, the silicone valve grabbing assembly can be used to rotate with the plurality of valve seat conveying seats 22 to achieve efficient silicone valve assembly, reduce the complexity of subsequent process operations, and flexibly assemble; the hot melt assembly module is arranged on the inner side of the annular turntable 1 for hot melt assembly of silicone valves 7 and valve seats 8; the bottle cap output track 5 is connected to the annular turntable 1 for outputting bottle caps hot melt assembled by the hot melt assembly module.

[0042] Specifically, Figures 1 to 3As shown, the silicone valve grabbing assembly includes: a cam (not shown in the figure), a plurality of connecting rods 32, a plurality of slide rails 33 and a plurality of silicone valve grabbing mechanisms 34. The cam is arranged above the annular turntable 1; the plurality of connecting rods 32 are connected end to end to form a circle, the connecting rods 32 can rotate along the connecting portion 331 with the adjacent connecting rods, and the cam drives the plurality of connecting rods 32 to rotate around the connecting portion 321; the slide rails 33 are arranged vertically, each connecting portion 321 is arranged in a slide rail 33, and the connecting portion 321 can slide up and down along the slide rail 33; the upper end of each silicone valve grabbing mechanism 34 is connected to the connecting portion 321, and the connecting portion 321 slides up and down along the slide rail 33 to drive the silicone valve grabbing mechanism 34 to move up and down, and the upper end of each silicone valve grabbing mechanism 34 is used to grab the silicone valve 7. In this embodiment, the number of silicone valve grabbing mechanisms 34 is equal to the number of valve seat delivery seats 22; the talcum powder on the silicone valve 7 has been completed when it is transported into the silicone valve input track 31, and there is no need to add it during assembly, which purifies the workshop environment, reduces the number of outer packaging materials, and reduces costs.

[0043] Specifically, Figures 4 to 6 As shown, the hot melt assembly module includes: a heating fixed seat 41, a heating sleeve 42, and a flip mechanism 43. Among them, the heating fixed seat 41 is arranged on the inner side of the annular turntable 1; the heating sleeve 42 is arranged on the heating fixed seat 41, and is used to heat the valve seat; the flip mechanism 43 is arranged on the heating fixed seat 41, and the flip mechanism 43 is used to connect the valve seat conveying seat 22 and the silicone valve grasping mechanism 34. In this embodiment, the heating sleeve 42 is a copper sleeve with good thermal conductivity.

[0044] Further, if Figure 4 As shown, the hot melt assembly module also includes: a temperature protector 44 arranged under the heating fixed seat, which is used to prevent the valve seat 8 from being overheated and ensure the heating effect.

[0045] Further, if Figure 5 , 6 As shown, the flip mechanism is provided with: a driving bearing 431, a valve seat shifting block 432, and a silicone valve positioning block 433. Among them, one end of the driving bearing 431 is arranged in the slide groove 411 of the heating fixed seat 41, and the driving bearing 431 can slide up and down along the slide groove 411; the valve seat shifting block 432 is connected to the driving bearing 431 through a connecting piece 434, and the driving bearing 431 drives the valve seat shifting block 432 to flip up through the connecting piece 434 for connecting the bottle cap; the silicone valve positioning block 433 is arranged below the valve seat shifting block 432 for positioning the silicone valve 7.

[0046] In this embodiment, if Figure 6 As shown, the silicone valve positioning block 433 includes a first positioning arc 4331 , and the first positioning arc 4331 matches the shape of the silicone valve 7 .

[0047] Further, in this embodiment, if Figure 6 As shown, the upper surface of the valve seat shift block 432 is provided with a second positioning arc 4321 corresponding to the position of the first positioning arc 4331, and the second positioning arc 4321 matches the shape of the silicone valve 7 to ensure that the silicone valve 7 can be accurately placed in the valve seat 8; the side surface of the valve seat shift block 432 is a vertical surface, and when the bottle cap touches this surface, it is shifted by the vertical surface to control the direction of the bottle cap.

[0048] Specifically, Figure 1 As shown, the bottle cap silicone valve assembly machine of the embodiment of the present invention also includes: a dust removal module 6, which is arranged on one side of the bottle cap output track 5, and is used to remove impurities in the bottle cap. In this embodiment, the dust removal module 6 removes impurities in the bottle cap by blowing, mainly talcum powder, and then absorbs the impurities by negative pressure to achieve the purpose of cleaning the bottle cap.

[0049] When the bottle cap silicone valve assembly machine of the embodiment of the present invention is running, the valve seat input track 21 conveys the well-arranged single-direction annular valve seats 8 into a plurality of valve seat conveying seats 22 one by one, the annular turntable 1 drives the valve seat conveying seat 22 to rotate, and the well-arranged single-direction silicone valves 7 with incisions are conveyed by the silicone valve input track 31, and the silicone valve grabbing assembly as a whole rotates in coordination with the valve seat conveying seat 22. At the same time, in the vertical direction, the cam drives the silicone valve grabbing mechanism 34 to move up and down, grabs the silicone valve 7, and accurately places the silicone valve 7 in the valve seat 8 through the cam running track, and then the valve seat 8 is heated by the hot melt assembly module. Figure 7 As shown, a pressing edge 81 is formed at the outer opening of the valve seat 8 to press the silicone valve 7, so that the silicone valve 7 and the valve seat 8 are accurately installed. After the impurities are removed by the dust removal module 6, the bottle caps are directly output by the bottle cap output track 5, which greatly improves the efficiency.

[0050] Above, refer to Figures 1 to 7 The present invention describes a bottle cap silicone valve assembly machine according to an embodiment of the present invention, which can ensure the precise assembly of the silicone valve and the valve seat without missing, reduce the complexity of the subsequent assembly process, have a flexible assembly method, reduce the number of outer packaging materials, and reduce costs; at the same time, it avoids the presence of talcum powder in the production workshop, protects the workshop environment, and can also avoid residual impurities in the bottle cap.

[0051] It should be noted that, in this specification, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a bottle cap silicone valve assembly machine" do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0052] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. A bottle cap silicone valve assembly machine, characterized in that: Include: An annular turntable, the annular turntable is driven to rotate by a motor; A valve seat conveying module, the valve seat conveying module comprising a valve seat input track connected to the annular turntable and a plurality of valve seat conveying seats, the plurality of valve seat conveying seats being evenly arranged on the annular turntable, and the annular turntable drives the plurality of valve seat conveying seats to rotate; A silicone valve delivery module, the silicone valve delivery module comprising a silicone valve input track connected to the annular turntable and a silicone valve grabbing assembly, the silicone valve grabbing assembly being arranged above the annular turntable and used for grabbing and releasing the silicone valve, the silicone valve grabbing assembly being driven to rotate by a motor, and the rotation speed of the silicone valve grabbing assembly being matched with the rotation speed of the plurality of valve seat delivery seats; A hot melt assembly module, which is arranged on the inner side of the annular turntable and is used for hot melt assembly of the silicone valve and the valve seat; A bottle cap output track, which is connected to the annular turntable and is used to output the bottle caps that have been hot-melt assembled by the hot-melt assembly module; The silicone valve grabbing assembly comprises: A cam, wherein the cam is arranged above the annular rotating disk; A plurality of connecting rods, wherein the connecting rods are connected end to end to form a circle, and the ends of the connecting rods can rotate up and down along the connection parts with the adjacent connecting rods; A plurality of slide rails, wherein the slide rails are arranged vertically, each of the connecting parts is arranged in one slide rail, and the connecting part can slide up and down along the slide rail; A plurality of silicone valve grabbing mechanisms, wherein the upper end of each silicone valve grabbing mechanism is connected to the connecting portion, the connecting portion slides up and down along the slide rail to drive the silicone valve grabbing mechanism to move up and down, and the upper end of each silicone valve grabbing mechanism is used to grab the silicone valve; The hot melt assembly module comprises: A heating fixing seat, wherein the heating fixing seat is arranged inside the annular turntable; A heating sleeve, which is arranged on the heating fixing seat and is used for heating the valve seat; The flipping mechanism is arranged on the heating fixing seat, and the flipping mechanism is used to connect the valve seat conveying seat and the silicone valve grasping mechanism.

2. The bottle cap silicone valve assembly machine according to claim 1, characterized in that: The number of the silicone valve grabbing mechanisms is equal to the number of the valve seat conveying seats.

3. The bottle cap silicone valve assembly machine according to claim 1, characterized in that: The heating sleeve is a copper sleeve.

4. The bottle cap silicone valve assembly machine according to claim 1 or 3, characterized in that: The hot melt assembly module also includes: a temperature protector arranged below the heating fixing seat, which is used to prevent the valve seat from being overheated.

5. The bottle cap silicone valve assembly machine according to claim 1, characterized in that: The turning mechanism comprises: A driving bearing, one end of which is arranged in the slide groove of the heating fixing seat; A valve seat shifting block, wherein the valve seat shifting block is connected to the driving bearing via a connecting piece, and the driving bearing drives the valve seat shifting block to flip up via the connecting piece to connect with the valve seat; A silicone valve positioning block is arranged below the valve seat shift block and is used for positioning the silicone valve.

6. The bottle cap silicone valve assembly machine according to claim 5, characterized in that: The silicone valve positioning block includes a first positioning arc, and the first positioning arc matches the shape of the silicone valve.

7. The bottle cap silicone valve assembly machine according to claim 6, characterized in that: The upper surface of the valve seat shift block is provided with a second positioning arc corresponding to the position of the first positioning arc, and the second positioning arc matches the shape of the silicone valve.

8. The bottle cap silicone valve assembly machine according to claim 1, characterized in that: It also comprises: a dust removal module, which is arranged on one side of the bottle cap output track and is used for removing impurities in the bottle caps.

Citation Information

Patent Citations

  • Bottle cap silica gel valve assembling machine

    CN211279779U