A magnetic imaging rotary plateless hot stamping machine
The magnetic imaging wheel-free hot stamping machine forms hot particle images through the imaging drum and the particle supply assembly, and directly hot stamps it, solving the problems of low quality, high cost and low efficiency caused by needle-type print heads in the prior art. Achieve efficient and low-cost hot stamping effect.
Patent Information
- Application Number
- CN201911279484.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2039-12-13
AI Technical Summary
The existing digital versionless hot stamping machines use needle-type print heads, which lead to low hot stamping quality, short service life, high cost and low hot stamping efficiency. They need to frequently cool the printing needle to extend the hot stamping time.
A magnetic imaging wheel-free hot stamping machine is used to form latent magnetic images and hot particle images through the imaging drum and particle supply components, and directly form and extrude the hot stamping tape on the surface of the imaging drum to achieve hot stamping and avoid the use of printing needles.
It significantly reduces the cost of use, improves the efficiency of hot stamping, reduces the time of hot stamping, and improves the quality of hot stamping.
Smart Images

Figure CN110816073B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of hot stamping, and in particular relates to a magnetic imaging rotary plateless hot stamping machine. Background Art
[0002] With the acceleration of the digitalization process of printing in my country, digital hot stamping has become an indispensable new process in the printing industry due to its variability, on-demand and personalization.
[0003] At present, most of the digital plateless hot stamping machines on the market use a pin-type print head. The hot stamping process is as follows: the pin-type print head is instantly heated to generate high temperature, and then the pin-type print head is pressed down to stamp the hot stamping material onto the surface of the hot stamping product until the hot stamping process is completed. During the hot stamping process, because the high temperature of the pin-type print head will reduce the hot stamping quality, it is also necessary to use a print cover to cool the pin-type print head as a whole to ensure the hot stamping quality.
[0004] Since the printing pin is frequently exposed to instantaneous high pressure and drastic temperature changes during the hot stamping process, the service life of the printing pin is short, thereby increasing the use cost of the digital plateless hot stamping machine.
[0005] At the same time, since the printing needle needs to be cooled during the hot stamping process, the entire hot stamping process takes a long time and the hot stamping efficiency is low.
[0006] This patent makes an innovative design on the existing hot stamping machine, applies the principle of traditional magnetic imaging digital printing to the hot stamping machine, and invents a magnetic imaging roll-to-roll plateless digital hot stamping machine. Summary of the invention
[0007] The present invention is made in view of the above-mentioned problem, and aims to provide a plateless hot stamping machine which does not need to use a printing pin, thereby significantly reducing the use cost and greatly improving the hot stamping efficiency.
[0008] To achieve the above object, the present invention adopts the following technical solutions:
[0009] The present invention provides a magnetic imaging rotary plateless hot stamping machine, which has the following characteristics, including: a product conveying mechanism for conveying the product; a material conveying mechanism, which is arranged above the product conveying mechanism and is used to convey the hot stamping material belt; a hot stamping mechanism, which is arranged near the material conveying mechanism and includes an imaging drum which is arranged above the hot stamping material belt and rotates along a predetermined circumferential direction; and a particle image forming mechanism, which is arranged near the imaging drum, wherein the particle image forming mechanism includes an imaging head and a particle supply assembly which are arranged in sequence along a predetermined circumferential direction, the imaging head is used to magnetize the surface of the imaging drum according to a predetermined hot stamping image, thereby forming a corresponding latent magnetic image on the surface of the imaging drum, the particle supply assembly is used to supply heated hot stamping particles, when the latent magnetic image rotates with the imaging drum to the vicinity of the particle supply assembly, the latent magnetic image adsorbs the heated hot stamping particles, thereby causing the heated hot stamping particles to form a protruding particle image on the surface of the imaging drum, and the imaging drum squeezes a part of the hot stamping material belt through the particle image, thereby hot stamping a part of the coating on the hot stamping material belt onto the surface of the product, thereby forming a predetermined hot stamping image.
[0010] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following feature: wherein the hot stamping particles are any one of ferromagnetic particles or ferrimagnetic particles.
[0011] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: wherein, the particle supply assembly includes a particle holding box, a heating wire and a magnetic roller; the particle holding box is used to hold hot stamping particles and has a holding box opening; the holding box opening is arranged on the upper end surface of the particle holding box and faces the surface of the imaging drum; the heating wire is arranged at the bottom of the particle holding box and is used to heat the hot stamping particles, thereby forming heated hot stamping particles; the magnetic roller is arranged in the particle holding box and is used to adsorb the heated hot stamping particles.
[0012] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: wherein the magnetic roller is arranged between the opening of the accommodating box and the heating wire, the particle supply assembly also includes a magnetic roller motor, the magnetic roller motor is used to drive the magnetic roller to rotate, so that the heated hot stamping particles adsorbed on the surface of the magnetic roller can pass through the opening of the accommodating box, the attraction of the magnetic roller to the heated hot stamping particles is smaller than the attraction of the latent magnetic image to the heated hot stamping particles, so that the latent magnetic image adsorbs the heated hot stamping particles on the surface of the magnetic roller through the opening of the accommodating box, thereby forming a protruding hot particle image on the surface of the imaging drum.
[0013] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: the surface of the imaging drum has a ferromagnetic coating, the imaging head includes an imaging head core arranged close to the surface of the imaging drum and a power-carrying coil arranged around the outside of the imaging head core; when current is passed through the power-carrying coil, an electromagnetic field is generated on the imaging head core, thereby forming a magnetic flux with the imaging drum, and further magnetizing the surface of the imaging drum.
[0014] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: the imaging drum includes a wear-resistant layer, a ferromagnetic coating, a metal layer and a plate base layer which are sequentially arranged from the outside to the inside.
[0015] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: a particle erasing assembly, comprising a brush roller and a brush roller driving motor, the brush roller driving motor is used to drive the brush roller to rotate, thereby brushing the particle image off the surface of the imaging drum, a demagnetization head, used to demagnetize the surface of the imaging drum, thereby eliminating the latent magnetic image, the particle erasing assembly and the demagnetization head are arranged in sequence between the particle supply assembly and the imaging head along a predetermined circumferential direction and are located near the imaging drum.
[0016] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: wherein the hot stamping mechanism also includes an embossing roller arranged below the product to be hot stamped and corresponding to the imaging drum, the shortest distance between the surface of the imaging drum and the surface of the embossing roller is taken as the pressing distance, the area where the pressing distance is located is taken as the pressing area, the pressing distance is smaller than the sum of the thickness of the hot stamping material strip and the product to be hot stamped, the imaging drum is driven by an external motor to rotate along a predetermined circumferential direction, so that when the particle image passes through the pressing area, the hot particle image and the embossing roller press the hot stamping material strip and the product to be hot stamped, thereby stamping a portion of the hot stamping material strip onto the product to be hot stamped.
[0017] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: wherein, the hot stamping product conveying mechanism includes a first conveying assembly and a first driving motor, the first conveying assembly has a take-up shaft and an unwinding shaft, two ends of the hot stamping product are respectively sleeved on the take-up shaft and the unwinding shaft, the hot stamping product located above the embossing roller is used as the hot stamping product pressing part, the take-up shaft is installed on the output end of the first driving motor, the first driving motor is used to drive the take-up shaft to rotate, thereby driving the hot stamping product to move, the material strip conveying mechanism includes a second conveying assembly and a second driving motor, the second conveying assembly includes a material strip take-up shaft and a material strip unwinding shaft, two ends of the hot stamping material strip are respectively sleeved on the material strip take-up shaft and the material strip unwinding shaft, the hot stamping material strip located below the imaging drum is used as the material strip pressing part, the material strip pressing part is located above the hot stamping product pressing part, the material strip take-up shaft is installed on the output end of the second driving motor, the second driving motor is used to drive the material strip take-up shaft to rotate, thereby driving the material strip to move.
[0018] The magnetic imaging rotary plateless hot stamping machine provided by the present invention may also have the following features: wherein, the conveying mechanism for the hot stamped product includes a first conveying component and a first driving motor, the first conveying component includes a paper feeding platform, a vacuum adsorption belt, a vacuum pump, a winding shaft and an unwinding shaft, the paper feeding platform is horizontally arranged, the vacuum adsorption belt is arranged on the paper feeding platform, the vacuum adsorption belt is used to carry the hot stamped product, and has a plurality of adsorption holes on its surface, when the hot stamped product is carried on the vacuum adsorption belt, the hot stamped product covers the plurality of adsorption holes, the vacuum pump is connected to the plurality of adsorption holes, the vacuum pump forms a vacuum in the plurality of adsorption holes covered by the hot stamped product by sucking air from the plurality of adsorption holes, thereby adsorbing the hot stamped product on the vacuum adsorption belt, the vacuum adsorption belt is sleeved on the winding shaft and the unwinding shaft, the winding shaft is installed on the output end of the first driving motor, the first driving motor is used to drive the winding shaft to rotate, thereby driving the vacuum adsorption belt to move.
[0019] Functions and Effects of the Invention
[0020] The magnetic imaging rotary plateless hot stamping machine involved in the present invention includes an imaging drum, an imaging head, and a particle supply assembly for supplying heated hot stamping particles. Because the imaging drum is arranged above the hot stamping material belt, the imaging head and the particle supply assembly are both arranged near the imaging drum. The imaging head is used to magnetize the surface of the imaging drum according to the predetermined hot stamping image, thereby forming a corresponding latent magnetic image on the surface of the imaging drum. The latent magnetic image adsorbs the heated hot stamping particles, thereby causing the heated hot stamping particles to form a protruding hot particle image on the surface of the imaging drum. The imaging drum uses the particle image to stamp a portion of the coating on the hot stamping material belt onto the surface of the hot stamping product. Therefore, the magnetic imaging rotary plateless hot stamping machine of the present invention does not need to use a printing pin for hot stamping, thereby significantly reducing the cost of use and greatly improving the hot stamping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of a magnetic imaging rotary plateless hot stamping machine in Embodiment 1 of the present invention;
[0022] Figure 2 is a schematic structural diagram of the hot stamping material strip in the first embodiment of the present invention;
[0023] Figure 3 is a schematic structural diagram of the imaging drum surface in the first embodiment of the present invention;
[0024] Figure 4 is a schematic structural diagram of an embossing roller in Embodiment 1 of the present invention;
[0025] Figure 5 It is a schematic structural diagram of an imaging head in the first embodiment of the present invention.
[0026] Figure 6 is a schematic structural diagram of a particle supply assembly in Embodiment 1 of the present invention;
[0027] Figure 7 is a schematic structural diagram of a particle erasing component in Embodiment 1 of the present invention;
[0028] Figure 8 is a structural block diagram of a control processing device in Embodiment 1 of the present invention;
[0029] Fig. 9 is a schematic diagram of the working process steps of the magnetic imaging rotary plateless hot stamping machine in the first embodiment of the present invention; and
[0030] Fig.10 It is a schematic structural diagram of a magnetic imaging rotary plateless hot stamping machine in the second embodiment of the present invention. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the following embodiments are combined with the accompanying drawings to specifically describe the magnetic imaging rotary plateless hot stamping machine of the present invention.
[0032] <Example 1>
[0033] Figure 1 It is a schematic structural diagram of the magnetic imaging rotary plateless hot stamping machine in the first embodiment of the present invention.
[0034] like Figure 1As shown, the magnetic imaging rotary plateless hot stamping machine 100 in this embodiment is used to stamp a part of the hot stamping tape A onto the surface of the hot stamping product D to form a predetermined hot stamping image, and includes a base (not marked in the figure), a hot stamping product conveying mechanism 10, a tape conveying mechanism 20, a hot stamping mechanism 30, a particle image forming mechanism 40, a particle erasing component 50, a demagnetizing head 60, and a control processing device 70. In this embodiment, the hot stamping product D is a hot stamping paper tape.
[0035] Figure 2 is a schematic structural diagram of the hot stamping material strip in the first embodiment of the present invention;
[0036] like Figure 2 As shown, the hot stamping tape A is a multi-layer structure, comprising a base film layer A1, a separation layer A2, a dyeing layer A3, an aluminum plating layer A4 and an adhesive layer A5 sequentially distributed along a predetermined direction. In this embodiment, the predetermined direction is a vertical downward direction.
[0037] The base is a hot stamping machine frame structure for carrying and installing other components of the magnetic imaging rotary plateless hot stamping machine 100 in this embodiment.
[0038] The hot product conveying mechanism 10 is installed on the base, and is used to convey the hot product along a predetermined feeding direction, and comprises a first conveying assembly 11 and a first driving motor 12. In this embodiment, the predetermined feeding direction is direction X.
[0039] The first conveying assembly 11 has a drive shaft 111 , a tensioning shaft 112 and at least one guide roller 113 .
[0040] The tensioning shaft 112 and the driving shaft 111 are sequentially arranged along a predetermined feeding direction, and two ends of the ironing product D are respectively sleeved on the driving shaft 111 and the tensioning shaft 112 .
[0041] The surface of the guide roller 113 abuts against the lower surface of the ironing product D, and is used to provide tension for the ironing product D and change the vertical height position of the ironing product D. In the present embodiment, there are two guide rollers 113, both of which are arranged between the tensioning shaft 112 and the driving shaft 111. The axes of the two guide rollers 113 are parallel to each other and are both located in the first horizontal plane B1, so that the ironing product D located between the two guide rollers 113 is in a horizontal position.
[0042] A driving shaft 111 is installed on the output end of the first driving motor 12, and the first driving motor 12 is used to drive the driving shaft 111 to rotate. In this embodiment, the first driving motor 12 drives the driving shaft 111 to rotate counterclockwise, so that the paper feeding platform 114 carries the ironing product and transports it along a predetermined feeding direction.
[0043] The material belt conveying mechanism 20 is installed on the base and arranged above the hot stamping product conveying mechanism 10, and is used to convey the hot stamping material belt A along a predetermined feeding direction. The material belt conveying mechanism 20 includes a second conveying component 21 and a second driving motor 22.
[0044] The second conveying assembly 21 is located above the first conveying assembly 11 , and includes a material belt driving shaft 211 , a material belt tensioning shaft 212 , and at least one material belt guiding roller 213 .
[0045] The material belt tensioning shaft 212 and the material belt driving shaft 211 are sequentially arranged along a predetermined feeding direction, and two ends of the hot stamping material belt A are respectively sleeved on the material belt tensioning shaft 212 and the material belt driving shaft 211 .
[0046] The surface of the material strip guiding roller 213 abuts against the upper surface of the hot stamping material strip A, and is used to provide tension for the hot stamping material strip A and change the vertical height position of the hot stamping material strip A. In the present embodiment, there are two material strip guiding rollers 213, and both are arranged between the material strip tensioning shaft 212 and the material strip driving shaft 211. The axes of the two material strip guiding rollers 213 are parallel to each other and are both located in the second horizontal plane B2, so that the hot stamping material strip A located between the two material strip guiding rollers 213 is in a horizontal position directly above the paper feeding platform 114.
[0047] A material belt drive shaft 211 is installed on the output end of the second drive motor 22, and the second drive motor 22 is used to drive the material belt drive shaft 211 to rotate. In this embodiment, the second drive motor 22 drives the material belt drive shaft 211 to rotate counterclockwise, so that the hot stamping material belt A moves along the predetermined feeding direction.
[0048] The hot stamping mechanism 30 is installed on a base and is arranged near the material conveying mechanism 20 , and includes an imaging drum 31 , a pressing roller 32 and an imaging drum motor 33 .
[0049] The imaging drum 31 is cylindrical and is located above the hot stamping material strip A. The axis of the imaging drum 31 is parallel to the hot stamping material strip A. The portion of the hot stamping material strip A located directly below the imaging drum 31 serves as the strip pressing portion 20a. The strip pressing portion 20a continues to move as the hot stamping material strip A moves.
[0050] Figure 3 is a schematic structural diagram of the imaging drum surface in the first embodiment of the present invention;
[0051] like Figure 3 As shown, the surface of the imaging drum 31 has a ferromagnetic coating 312. In the present embodiment, the imaging drum 31 has a multi-layer structure, including a wear-resistant layer 311, a soft or hard ferromagnetic coating 312, a metal layer 313 and a non-magnetic plate base layer 314 which are sequentially distributed from the outside to the inside along the radial direction of the imaging drum 31.
[0052] The imaging drum 31 is mounted on the output shaft of the imaging drum motor 33 , and is used to drive the imaging drum 31 to rotate along a predetermined circumferential direction. In this embodiment, the predetermined circumferential direction is direction R.
[0053] The embossing roller 32 is arranged below the hot stamping product D carrying the hot stamping product and corresponds to the imaging drum 31 in the vertical direction. The axis of the embossing roller 32 is parallel to the axis of the imaging drum 31. The shortest distance between the surface of the imaging drum and the surface of the embossing roller is taken as the pressing distance, and the area where the pressing distance is located is taken as the pressing area. The pressing distance is less than the sum of the thicknesses of the hot stamping material strip A and the hot stamping product D.
[0054] The portion of the product D located directly above the embossing roller 32 is used as the product pressing portion 10a. The product pressing portion 10a is located directly below the material strip pressing portion 20a. The product pressing portion 10a continues to move as the product D moves.
[0055] Figure 4 It is a schematic structural diagram of the embossing roller in the first embodiment of the present invention.
[0056] like Figure 4 As shown, the embossing roller 32 includes an embossing roller metal layer 321 and a rubber layer 322 arranged outside the embossing roller metal layer 321. When the predetermined hot stamping image is stamped, the rubber layer 322 abuts against the paper feeding platform carrying the hot stamping product. In this embodiment, the embossing roller 32 is a multi-layer structure, and the rubber layer 322 and the embossing roller metal layer 321 are distributed in sequence from the outside to the inside along the radial direction of the embossing roller 32.
[0057] The particle image forming mechanism 40 is mounted on a base and disposed near the imaging drum 31 , and comprises an imaging head 41 and a particle supply assembly 42 which are sequentially disposed along a predetermined circumferential direction.
[0058] Figure 5 It is a schematic structural diagram of an imaging head in the first embodiment of the present invention.
[0059] like Figure 5 As shown, the imaging head 41 includes an imaging head core 411 and a powered coil 412 disposed close to the surface of the imaging drum 31 .
[0060] In this embodiment, the imaging head core 411 is an inverted “U”-shaped silicon steel core with an opening facing vertically downward.
[0061] The energized coil 412 is disposed around the outside of the imaging head core 411 . When current is passed through the energized coil 412 , an electromagnetic field is generated on the imaging head core 411 , thereby forming a magnetic flux with the imaging drum 31 , thereby magnetizing the surface of the imaging drum 31 .
[0062] Figure 6It is a schematic diagram of the structure of the particle supply assembly in the first embodiment of the present invention.
[0063] like Figure 1 and Figure 6 As shown, the particle supply assembly 42 is used to supply heated hot stamping particles C as a transfer medium used in the hot stamping process, including a particle holding box 421, a heating wire 422, a magnetic roller 423 and a magnetic roller motor (not shown in the drawings). In this embodiment, the hot stamping particles C are particles made of a strongly magnetic conductive metal material such as ferromagnetic particles or ferrimagnetic particles, preferably iron powder.
[0064] The particle containing box 421 is used to contain the hot stamping particles C, and has a containing box opening 4211. The containing box opening 4211 is arranged on the upper end surface of the particle containing box 421 and faces the surface of the imaging drum 31. In the present embodiment, the height direction of the particle containing box 421 points to the axis of the imaging drum 31 along the radial direction of the imaging drum 31, and the upper end surface of the particle containing box 421 is close to the circumferential surface of the imaging drum 31 and the shape of the upper end surface of the particle containing box 421 matches the circumferential surface of the imaging drum 31.
[0065] The heating wire 422 is installed at the bottom of the particle containing box 421 and is used to heat the hot stamping particles C, thereby forming heated hot stamping particles C. In this embodiment, the heating wire 422 is heated by being energized, thereby heating the hot stamping particles C.
[0066] The magnetic roller 423 is installed in the particle containing box 421 and is disposed between the containing box opening 4211 and the heating wire 422 , and is used to absorb the heated hot stamping particles C.
[0067] The output shaft of the magnetic roller motor is equipped with a magnetic roller 423, which is used to drive the magnetic roller 423 to rotate in a vertical plane, so that after the magnetic roller 423 absorbs the heated hot stamping particles C, the heated hot stamping particles C are driven to pass through the accommodating box opening 4211 by rotation.
[0068] Figure 7 It is a schematic diagram of the structure of the particle erasing component in the first embodiment of the present invention.
[0069] like Figure 1 and Figure 7 As shown, the particle erasing assembly 50 is mounted on a base and is disposed along a predetermined circumferential direction between the particle supply assembly 42 and the demagnetization head 60 and near the imaging drum 31, and includes an outer cover shell 51, a brush roller 52 and a brush roller drive motor (not shown in the drawing).
[0070] The outer cover shell 51 has an outer cover shell opening 511, which is arranged on the upper end surface of the outer cover shell 51 and faces the surface of the imaging drum 31. In the present embodiment, the height direction of the outer cover shell 51 points to the axis of the imaging drum 31 along the radial direction of the imaging drum 31, the upper end surface of the outer cover shell 51 is close to the circumferential surface of the imaging drum 31 and the shape of the upper end surface of the outer cover shell 51 is matched with the circumferential surface of the imaging drum 31, and the vertical height of the outer cover shell 51 is higher than the vertical height of the axis of the imaging drum 31.
[0071] The brush roller 52 is installed inside the outer cover shell 51 and has a plurality of bristles 521 on its surface. In this embodiment, the plurality of bristles 521 are evenly distributed along the circumference of the brush roller 52 , and the bristles 521 extend radially toward the outside of the brush roller 52 .
[0072] The output shaft of the brush roller driving motor is installed with a brush roller 52 , which is used to drive the brush roller 52 to rotate in a vertical plane. When the bristles 521 pass through the outer cover shell opening 511 , the bristles 521 extend out of the outer cover shell opening 511 and contact the surface of the imaging drum 31 .
[0073] The demagnetization head 60 is mounted on the base and disposed between the particle erasing assembly 50 and the imaging head 41 along a predetermined circumferential direction, and is used to demagnetize the surface of the imaging drum 31 .
[0074] Figure 8 It is a structural block diagram of the control processing device in the first embodiment of the present invention.
[0075] like Figure 1 and Figure 8 As shown, the control processing device 70 is installed on the base, and is respectively communicated with the ironing product conveying mechanism 10, the material belt conveying mechanism 20, the hot stamping mechanism 30, the particle image forming mechanism 40, the particle erasing component 50 and the demagnetization head 60, and has a screen storage unit 701, an input display unit 702, a ironing mechanism driving unit 703, a material belt conveying driving unit 704, a processing side communication unit 705, an imaging drum driving unit 706, a latent magnetic image generating unit 707, a heating wire driving unit 708, a magnetic roller driving unit 709, a brush roller driving unit 710, a demagnetization head driving unit 711 and a processing side control unit 712.
[0076] The processing side communication unit 705 is used to communicate and exchange with the rest of the control processing device 70, the hot product conveying mechanism 10, the material conveying mechanism 20, the hot stamping mechanism 30, the particle image forming mechanism 40, the particle erasing assembly 50, and the demagnetization head 60. In this embodiment, the processing side communication unit 705 is a communication module that is wirelessly connected to the hot product conveying mechanism 10, the material conveying mechanism 20, the hot stamping mechanism 30, the particle image forming mechanism 40, the particle erasing assembly 50, and the demagnetization head 60.
[0077] The processing side control unit 712 is a control chip provided with a predetermined control program, and is used to control the operation of the rest of the control processing device 70 .
[0078] The screen storage unit 701 stores a hot stamping operation screen having a hot stamping image setting area for allowing an operator to set a predetermined hot stamping image and operation buttons (eg, a start button, etc.).
[0079] The input display unit 702 is used to display the hot stamping operation screen, so that the operator can complete the corresponding human-computer interaction through the interface. The operator sets the predetermined hot stamping image in the hot stamping image setting area. The operator sends a start signal to the processing side control unit 512 by pressing the start button. In this embodiment, the setting of the predetermined hot stamping image is specifically to import the predetermined hot stamping image from an external device through the processing side communication unit 505, and the operator can adjust the predetermined hot stamping image (for example, enlarge or reduce the predetermined hot stamping pattern, adjust the position, change the constituent colors of the predetermined hot stamping pattern, etc.).
[0080] The processing side control unit 712 controls the ironing mechanism driving unit 703 to generate an ironing mechanism driving signal according to the operator's start signal, and the processing side communication unit 705 sends the ironing mechanism driving signal to the first driving motor 12, thereby driving the first driving motor 12 to rotate, causing the driving shaft 111 to rotate, and then transporting the ironed product through the ironed product D.
[0081] The processing side control unit 712 controls the material conveying drive unit 704 to generate a material conveying drive signal according to the operator's start signal, and the processing side communication unit 705 sends the material conveying drive signal to the second drive motor 22, thereby driving the second drive motor 22 to rotate, causing the material drive shaft 211 to rotate, and then conveying the hot stamping material A.
[0082] The processing side control unit 712 controls the imaging drum driving unit 706 to generate an imaging drum driving signal according to the operator's start signal, and the processing side communication unit 705 sends the imaging drum driving signal to the imaging drum motor 33, thereby driving the imaging drum motor 33 to rotate in a predetermined circumferential direction.
[0083] The processing side control unit 712 controls the latent magnetic image generating unit 707 to generate a latent magnetic image generating signal according to the start signal of the operator, and the processing side communication unit 705 sends the latent magnetic image generating signal to the imaging head 41, thereby passing current through the energized coil 412, and further selectively magnetizing the surface of the imaging drum 31 to form a positive latent magnetic image.
[0084] The processing side control unit 712 controls the heating wire driving unit 708 to generate a heating wire driving signal according to the operator's start signal, and the processing side communication unit 705 sends the heating wire driving signal to the particle holding box 421, thereby heating the heating wire 422 and further heating the hot stamping particles C.
[0085] The processing side control unit 712 controls the magnetic roller driving unit 709 to generate a magnetic roller driving signal according to the operator's start signal, and the processing side communication unit 705 sends the magnetic roller driving signal to the magnetic roller motor, thereby driving the magnetic roller motor to rotate, so that the magnetic roller 423 adsorbed with the heated hot stamping particles C rotates.
[0086] The processing side control unit 712 controls the brush roller driving unit 710 to generate a brush roller driving signal according to the operator's start signal, and the processing side communication unit 705 sends the brush roller driving signal to the brush roller driving motor, thereby driving the brush roller driving motor to rotate.
[0087] The processing side control unit 712 controls the demagnetization head driving unit 711 to generate a demagnetization head driving signal according to the operator's start signal, and the processing side communication unit 705 sends the demagnetization head driving signal to the demagnetization head 60, thereby driving the demagnetization head 60 to demagnetize the latent magnetic image on the surface of the imaging drum 31.
[0088] Before using the magnetic imaging rotary plateless hot stamping machine 100 of this embodiment, an operator needs to set a predetermined hot stamping image in the hot stamping image setting area and press a start button after the setting is completed.
[0089] Fig. 9 It is a schematic diagram of the working process steps of the magnetic imaging rotary plateless hot stamping machine in the first embodiment of the present invention.
[0090] like Fig. 9 As shown, the working process of the magnetic imaging digital plateless hot stamping machine 100 in this embodiment is as follows:
[0091] Step S1, the hot stamping material belt A moves along a predetermined feeding direction, the hot stamping product D moves along a predetermined feeding direction, and the imaging drum 31 moves along a predetermined circumferential direction.
[0092] Step S2 : the imaging head 41 forms a corresponding positive latent magnetic image on the surface of the imaging drum 31 according to the predetermined hot stamping image.
[0093] Step S3, when the latent magnetic image rotates with the imaging drum 31 to the vicinity of the particle supply assembly 42, the latent magnetic image absorbs the heated hot stamping particles C. Because the attraction of the magnetic roller 423 to the heated hot stamping particles C is smaller than the attraction of the latent magnetic image to the heated hot stamping particles C, the latent magnetic image absorbs the heated hot stamping particles C on the surface of the magnetic roller 423 through the accommodating box opening 4211, so that the heated hot stamping particles C form a protruding hot particle image on the surface of the imaging drum 31.
[0094] Step S4, when the raised particle image rotates with the imaging drum 31 to the pressing area between the imaging drum 31 and the embossing roller 32, the imaging drum 31 squeezes a portion of the hot stamping material strip A through the particle image, and presses the hot stamping material strip A and the receiving product through the embossing roller 32, thereby hot stamping a portion of the hot stamping material strip A onto the surface of the receiving product, thereby forming a predetermined hot stamping image. At this time, the receiving product is in contact with the rubber layer 322 of the embossing roller 32.
[0095] Step S5 , when the protruding particle image rotates with the imaging drum 31 to the outer shell opening 511 of the particle erasing assembly 50 , the rotating brush roller 52 brushes the particle image off the surface of the imaging drum 31 through the bristles 521 .
[0096] In step S6, when the latent magnetic image rotates with the imaging drum 31 to the vicinity of the demagnetization head 60, the demagnetization head 60 demagnetizes the surface of the imaging drum 31, thereby eliminating the latent magnetic image.
[0097] Functions and Effects of Embodiment 1
[0098] According to the magnetic imaging rotary plateless hot stamping machine involved in this embodiment, it includes an imaging drum, an imaging head, and a particle supply assembly for supplying heated hot stamping particles. Because the imaging drum is arranged above the hot stamping material belt, the imaging head and the particle supply assembly are both arranged near the imaging drum. The imaging head is used to magnetize the surface of the imaging drum according to the predetermined hot stamping image, thereby forming a corresponding latent magnetic image on the surface of the imaging drum. The latent magnetic image adsorbs the heated hot stamping particles, thereby causing the heated hot stamping particles to form a protruding hot particle image on the surface of the imaging drum. The imaging drum uses the particle image to stamp a part of the coating on the hot stamping material belt onto the surface of the hot stamping product. Therefore, the magnetic imaging rotary plateless hot stamping machine of this embodiment does not need to use a printing pin for hot stamping, thereby significantly reducing the cost of use and greatly improving the hot stamping efficiency.
[0099] Because the particle supply assembly of the present embodiment includes a particle containing box and a heating wire, the particle containing box is used to contain hot stamping particles, and the heating wire is used to heat the hot stamping particles, the particle supply assembly can provide heated hot stamping particles.
[0100] Furthermore, because the particle holding box of the present embodiment has a holding box opening facing the imaging drum surface, the particle supply assembly also includes a magnetic roller, which can absorb the heated hot stamping particles and rotate to the holding box opening, and the attraction of the magnetic roller to the heated hot stamping particles is smaller than the attraction of the latent magnetic image to the heated hot stamping particles, so the latent magnetic image on the imaging drum surface can absorb the heated hot stamping particles from the particle supply assembly, thereby forming a particle image.
[0101] Because the present embodiment further comprises a particle erasing assembly, which includes a rotating brush roller, and the bristles of the brush roller are in contact with the surface of the imaging drum, the particle image can be brushed off the surface of the imaging drum, thereby achieving the hot stamping of multiple predetermined hot stamping images.
[0102] Because this embodiment also includes a demagnetization head for demagnetizing the surface of the imaging drum, the latent magnetic pattern can be eliminated from the surface of the imaging drum, so that there will be no mutual superposition interference of latent magnetic images when multiple hot stamping images are stamped.
[0103] Because the hot stamping mechanism of this embodiment also includes a embossing roller arranged below the hot stamping product and corresponding to the imaging drum, and when the particle image squeezes a part of the hot stamping material tape, the embossing roller can cooperate to press the hot stamping material tape and the hot stamping product together, so that the particle image can fully contact the hot stamping material tape, making the predetermined hot stamping image printed clearer.
[0104] Furthermore, because the outer layer of the embossing roller is a rubber layer and the contact with the paper feeding platform carrying the product to be hot-stamped is a flexible abutment during pressing, the impact pressure of the embossing roller during hot stamping is a flexible buffer, so that the pressure of the hot stamping process is uniform and the coating on the hot stamping material belt is better transferred to the hot stamping material belt.
[0105] <Example 2>
[0106] In the second embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.
[0107] Fig.10 It is a schematic structural diagram of a magnetic imaging rotary plateless hot stamping machine in the second embodiment of the present invention.
[0108] like Fig.10 As shown, in the second embodiment, the structure of the magnetic imaging rotary plateless hot stamping machine 100 is different from that of the first embodiment in that:
[0109] In this embodiment, the hot stamping product D is a product that is hot stamped separately, rather than a hot stamping paper tape as in the first embodiment, and the hot stamping product D is not limited to paper, but may also be a paper box.
[0110] The embossing roller 32 is omitted in the hot stamping mechanism 30 .
[0111] The first conveying component 11 of the ironing product conveying mechanism 10 has, in addition to a driving shaft 111 , a tensioning shaft 112 and at least one guide roller 113 , a paper conveying platform 114 , a vacuum suction belt 115 and a vacuum pump 116 .
[0112] The paper feeding platform 114 is arranged horizontally.
[0113] The vacuum adsorption belt 115 is arranged on the paper feeding platform 114. The vacuum adsorption belt 115 is used to carry the hot product D. The surface of the vacuum adsorption belt 115 has multiple adsorption holes (not marked in the drawings). In this embodiment, the shape of the vacuum adsorption belt 115 is "O"-shaped. The adsorption holes have openings arranged on the end face of the vacuum adsorption belt 115, and the distribution range of the multiple adsorption holes covers the entire vacuum adsorption belt 115.
[0114] When the ironing product D is carried on the vacuum adsorption belt 115, the ironing product D covers a plurality of adsorption holes, that is, the adsorption holes located at the upper end surface of the vacuum adsorption belt 115 are blocked by the ironing product D. The part of the vacuum adsorption belt 115 covered by the ironing product D is called the ironing product pressing part 10a.
[0115] The vacuum pump 116 is connected to the multiple adsorption holes. The vacuum pump 116 sucks air into the multiple adsorption holes to form a vacuum in the multiple adsorption holes located in the hot product pressing part 10a, thereby adsorbing the hot product D on the hot product pressing part 10a.
[0116] The vacuum adsorption belt 115 is sleeved on the driving shaft 111 and the tensioning shaft 112. In this embodiment, the vacuum adsorption belt 115 is sleeved on the driving shaft 111, the tensioning shaft 112 and the guide roller 113 at the same time, and the driving shaft 111 and the tensioning shaft 112 are both located below the paper feeding platform 114.
[0117] The surface of the guide roller 113 abuts against the lower surface of the vacuum adsorption belt 115, so as to provide tension for the vacuum adsorption belt 115 and ensure that the vacuum adsorption belt 115 always remains parallel to the paper feeding platform 114. In the present embodiment, there are two guide rollers 113, and the axes of the two guide rollers 113 are parallel to each other and are both located in the first horizontal plane B1, so that the vacuum adsorption belt 115 is always in a horizontal position.
[0118] A driving shaft 111 is installed on the output end of the first driving motor 12 , and the first driving motor 12 is used to drive the driving shaft 111 to rotate, thereby driving the vacuum adsorption belt 115 to move.
[0119] The control processing device 70 has not only all the functional components as in the first embodiment, but also a vacuum pump driving unit 713 .
[0120] The processing side control unit 712 controls the vacuum pump driving unit 713 to generate a vacuum pump driving signal according to the operator's start signal, and the processing side communication unit 705 sends the vacuum pump driving signal to the vacuum pump 116, thereby driving the vacuum pump 116 to suck air from the multiple adsorption holes on the vacuum adsorption belt 115.
[0121] Functions and Effects of Embodiment 2
[0122] Because the first conveying component in this embodiment uses a vacuum pump to suck air from the adsorption holes on the vacuum adsorption belt so that the vacuum adsorption belt adsorbs and conveys the hot-stuffed product, there is no need to sleeve the two ends of the hot-stuffed product on the driving shaft and the tensioning shaft as in Example 1, and the surface of the hot-stuffed product can be hot-stamped. Therefore, in this embodiment, small hot-stuffed products can be hot-stamped individually, and the hot-stamped products are not limited to hot-stamping paper tapes.
[0123] The above-mentioned implementation modes are preferred cases of the present invention and are not used to limit the protection scope of the present invention. Various deformations or modifications that can be made by ordinary technicians in this field without creative work within the scope of the attached claims are still within the protection scope of this patent.
Claims
1. A magnetic imaging rotary plateless hot stamping machine, used for hot stamping a portion of a hot stamping material strip onto the surface of a hot stamping product to form a predetermined hot stamping image, characterized in that: include: A hot product conveying mechanism, used for conveying the hot product; A material belt conveying mechanism, arranged above the hot stamping product conveying mechanism, for conveying the hot stamping material belt; A hot stamping mechanism, arranged near the material belt conveying mechanism, comprising an imaging drum arranged above the hot stamping material belt and rotating along a predetermined circumferential direction; and A particle image forming mechanism is arranged near the imaging drum, The particle image forming mechanism comprises an imaging head and a particle supply assembly arranged in sequence along a predetermined circumferential direction. The imaging head is used to magnetize the surface of the imaging drum according to the predetermined hot stamping image, so as to form a corresponding latent magnetic image on the surface of the imaging drum. The particle supply assembly is used to supply heated hot stamping particles. When the latent magnetic image rotates with the imaging drum to the vicinity of the particle supply assembly, the latent magnetic image adsorbs the heated hot stamping particles, so that the heated hot stamping particles form a protruding particle image on the surface of the imaging drum. The imaging drum presses a portion of the hot stamping tape through the particle image, thereby hot stamping a portion of the coating on the hot stamping tape onto the surface of the hot stamping product, thereby forming the predetermined hot stamping image. The imaging drum surface has a ferromagnetic coating, The imaging head comprises an imaging head core arranged close to the surface of the imaging drum and an energized coil arranged around the outside of the imaging head core. When current is passed through the energized coil, an electromagnetic field is generated on the imaging head core, thereby forming a magnetic flux with the imaging drum, thereby magnetizing the surface of the imaging drum.
2. The magnetic imaging rotary plateless hot stamping machine according to claim 1, characterized in that: in, The hot stamping particles are any one of ferromagnetic particles or ferrimagnetic particles.
3. A magnetic imaging rotary plateless hot stamping machine according to claim 1 or 2, characterized in that: in, The particle supply assembly includes a particle holding box, a heating wire and a magnetic roller. The particle holding box is used to hold hot stamping particles and has a holding box opening, which is arranged on the upper end surface of the particle holding box and faces the surface of the imaging drum. The heating wire is arranged at the bottom of the particle holding box and is used to heat the hot stamping particles to form the heated hot stamping particles. The magnetic roller is arranged in the particle containing box and is used for adsorbing the heated hot stamping particles.
4. The magnetic imaging rotary plateless hot stamping machine according to claim 3, characterized in that: in, The magnetic roller is arranged between the opening of the receiving box and the heating wire. The particle supply assembly further includes a magnetic roller motor, which is used to drive the magnetic roller to rotate, so that the heated hot stamping particles adsorbed on the surface of the magnetic roller can pass through the opening of the receiving box. The attraction of the magnetic roller to the heated hot stamping particles is smaller than the attraction of the latent magnetic image to the heated hot stamping particles, so that the latent magnetic image absorbs the heated hot stamping particles on the surface of the magnetic roller through the opening of the receiving box, thereby forming a protruding hot particle image on the surface of the imaging drum.
5. The magnetic imaging rotary plateless hot stamping machine according to claim 1, characterized in that: in, The imaging drum comprises a wear-resistant layer, a ferromagnetic coating layer, a metal layer and a plate base layer which are arranged in sequence from the outside to the inside.
6. A magnetic imaging rotary plateless hot stamping machine according to claim 1 or 2, characterized in that: Also includes: A particle erasing assembly, comprising a brush roller and a brush roller drive motor, The brush roller driving motor is used to drive the brush roller to rotate, so as to brush the particle image off the surface of the imaging drum. A demagnetization head is used to demagnetize the surface of the imaging drum so as to eliminate the latent magnetic image. The particle erasing assembly and the demagnetization head are sequentially arranged between the particle supplying assembly and the imaging head along the predetermined circumferential direction and are located near the imaging drum.
7. The magnetic imaging rotary plateless hot stamping machine according to claim 1 or 2, characterized in that: in, The hot stamping mechanism further comprises an embossing roller disposed below the hot stamping product and corresponding to the imaging drum. The shortest distance between the surface of the imaging drum and the surface of the embossing roller is taken as the pressing distance, and the area where the pressing distance is located is taken as the pressing area. The pressing distance is smaller than the sum of the thicknesses of the hot stamping tape and the hot stamping product. The imaging drum is driven by an external motor to rotate along a predetermined circumferential direction, so that when the particle image passes through the pressing area, the hot particle image and the embossing roller press the hot stamping material tape and the receiving product, thereby stamping a portion of the hot stamping material tape onto the receiving product.
8. The magnetic imaging rotary plateless hot stamping machine according to claim 1 or 2, characterized in that: in, The hot product conveying mechanism comprises a first conveying component and a first driving motor. The first conveying assembly comprises a reel and an unreel. The two ends of the ironing product are respectively sleeved on the winding shaft and the unwinding shaft, and the ironing product located above the embossing roller is used as the ironing product pressing part. The reel is mounted on the output end of the first drive motor, and the first drive motor is used to drive the reel to rotate, thereby driving the ironing product to move. The material belt conveying mechanism includes a second conveying component and a second driving motor. The second conveying assembly comprises a material tape reel and a material tape unreel. The two ends of the hot stamping tape are respectively sleeved on the tape reeling shaft and the tape unreeling shaft. The hot stamping tape located below the imaging drum is used as a tape pressing portion, and the tape pressing portion is located above the hot stamping product pressing portion. The material tape reel is mounted on the output end of the second drive motor, and the second drive motor is used to drive the material tape reel to rotate, thereby driving the material tape to move.
9. The magnetic imaging rotary plateless hot stamping machine according to claim 1 or 2, characterized in that: in, The hot product conveying mechanism comprises a first conveying component and a first driving motor. The first conveying assembly comprises a paper conveying platform, a vacuum suction belt, a vacuum pump, a reeling shaft and an unreeling shaft. The paper feeding platform is arranged horizontally. The vacuum adsorption belt is arranged on the paper feeding platform, and is used to carry the ironing product, and has a plurality of adsorption holes on its surface. When the hot product is carried on the vacuum adsorption belt, the hot product covers a plurality of the adsorption holes. The vacuum pump is connected to the plurality of adsorption holes. The vacuum pump forms a vacuum in the plurality of adsorption holes covered by the hot product by sucking air from the plurality of adsorption holes, thereby adsorbing the hot product on the vacuum adsorption belt. The vacuum adsorption belt is sleeved on the reeling shaft and the unreeling shaft. The reel is mounted on the output end of the first drive motor, and the first drive motor is used to drive the reel to rotate, thereby driving the vacuum adsorption belt to move.
