A gantry type carbon electrode cutting and cleaning machine

By designing a gantry carbon electrode cutting and cleaning machine, integrating feeding, processing and discharge functions, the problems of cumbersome and inconvenient operation of carbon electrode processing steps in the existing technology are solved, and efficient and automated cutting and cleaning processes are achieved, and the goal of environmental protection and efficiency is achieved.

CN110843147BActive Publication Date: 2025-04-04JIAOZUO DONGLI PUMP CO LTD
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Patent Information

Application Number
CN201911347248.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-24
Publication Date
2025-04-04
Estimated Expiration
2039-12-24

AI Technical Summary

Technical Problem

The prior art has problems of cumbersome steps and inconvenient operation during the processing of carbon electrodes.

Method used

A gantry carbon electrode cutting and cleaning machine was designed, integrating feeding, processing and discharge functions, and using components such as gantry, cleaning and discharge devices, power devices, discharge devices and loading suspension. Through technical means such as electric hoist, steel rope, active motor, discharge motor and spiral friction device, an automated cutting and cleaning process is realized.

Benefits of technology

It realizes efficient cutting and cleaning of carbon electrodes, simplifies the operation process, improves processing efficiency, and effectively discharges and dust removal of waste slag through the discharge device and dust removal port, achieving the goal of environmental protection and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a gantry type carbon electrode cutting and cleaning machine, comprising a gantry, a cleaning and discharging device, a power device, a discharging device and a feeding suspension. The cleaning and discharging device is located at the upper end of the gantry, and the power device and the discharging device are arranged at the lower end of the gantry. The feeding suspension is connected to the cleaning and discharging device through a connecting rod. The invention has a simple structure and integrates feeding, processing and discharging. The bottom of the dust cover is connected to the discharging rack through a discharging rod. When the dust cover is lifted to end cutting and cleaning, the cleaned product is discharged through the discharging rack, which is convenient and quick. A feeding suspension is arranged on one side of the gantry, and the feeding suspension and the dust cover are also fixedly connected, so that when the dust cover is lifted, the raw materials can also be sent to the processing area. The invention is provided with a discharging device and a dust removal port, so that the waste residue after cutting and cleaning can be discharged during the processing. Dust removal equipment is added through the dust removal port to complete the dust removal operation and achieve environmental protection.
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Description

Technical Field

[0001] The invention belongs to the field of mechanical processing, and in particular relates to a gantry type carbon electrode cutting and cleaning machine. Background Art

[0002] Natural graphite electrodes are mainly used for various arc furnace electrodes; artificial graphite electrodes are used for various alkali metal, alkaline earth metal and other electrolysis electrodes; carbon electrodes are used for aluminum and magnesium electrolysis electrodes, dry battery electrodes, etc.; special carbon electrodes include porous carbon electrodes based on carbon fibers, which are used in fuel cells, etc.; there are also glassy carbon electrodes (glassy carbon electrodes) made of thermosetting resin by carbonization, which have high purity and chemical corrosion resistance and are used for analysis. Carbon electrodes are widely used in metallurgy, chemical industry, electrochemistry and other industries.

[0003] When processing carbon electrodes, cutting technology is often used. However, the processing steps are complicated and the operation is inconvenient for workers. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a gantry-type carbon electrode cutting and cleaning machine and a control device thereof.

[0005] To achieve the above object, the present invention adopts the following technical solution:

[0006] A gantry-type carbon electrode cutting and cleaning machine comprises a gantry, a cleaning and discharging device, a power device, a discharging device, and a feeding suspension, wherein the cleaning and discharging device is located at the upper end of the gantry, the power device and the discharging device are arranged at the lower end of the gantry, the feeding suspension is connected to the cleaning and discharging device through a connecting rod, the cleaning and discharging device comprises a cleaning power device and a cleaning device, the cleaning power device comprises an electric hoist and a steel rope, the electric hoist is connected to the cleaning device through the steel rope, the cleaning device comprises a dust cover, both sides of the dust cover are fixedly connected with a connecting shaft, the connecting shaft is slidably connected to both sides of the gantry, a driven wheel and a first auxiliary wheel are rotatably connected between the connecting shafts through bearings, the driven wheel and the first auxiliary wheel are located in the same horizontal plane, a discharging rod is fixedly connected to the bottom of the connecting shaft, and a discharging rack is fixedly connected between the discharging rods;

[0007] The power device comprises a driving motor and a driving wheel, wherein the driving motor is fixedly connected to one side of the gantry, one end of the driving wheel is rotatably connected to the other side of the gantry through a bearing, the other side of the driving wheel is connected to the power output end of the driving motor, and a spiral friction device is fixedly connected to the surface of the driving wheel; a second auxiliary wheel is provided on one side of the driving wheel, the second auxiliary wheel and the driving wheel are located in the same horizontal plane, and the two ends of the second auxiliary wheel are respectively rotatably connected to the two sides of the gantry through bearings; the surface of the second auxiliary wheel is fixedly connected to the spiral friction device;

[0008] The discharging device comprises a slag discharging bucket, a discharging motor and a slag discharging port, wherein the discharging motor is fixedly connected to one side of the gantry, and the slag discharging port is arranged on the other side of the gantry. A spiral conveying rod is arranged in the slag discharging bucket, and one end of the spiral conveying rod is rotatably connected to the gantry through a bearing, and the other end is connected to the power output end of the discharging motor;

[0009] A tool holder sliding groove is also provided on the inner side of the connecting shaft, a tool holder is slidably connected between the tool holder sliding grooves, and a cutting knife is fixedly connected to the bottom of the tool holder.

[0010] Furthermore, a dust removal port is provided on one side of the gantry, and the dust removal port and the active motor are respectively arranged at both ends of the gantry.

[0011] Furthermore, a rubber layer is provided at the bottom of the dust cover, and a plurality of counterweights are provided at the top of the dust cover.

[0012] Furthermore, an auxiliary sheet is provided on the top of the discharging rack. The auxiliary sheet is triangular in shape and each corner is rounded. A rubber layer is provided on the top surface of the auxiliary sheet.

[0013] Furthermore, the distance between the driving wheel and the second auxiliary wheel is not less than the maximum width of the discharge rack.

[0014] Furthermore, a reinforcing rib is provided between the connecting rod and the feeding suspension, and a rubber layer is provided on the top of the feeding suspension.

[0015] Furthermore, the lower ends of the steel ropes are separated and respectively fixed on the top of the dust cover.

[0016] Furthermore, a shock absorbing block is provided on the top of the connecting shaft, a shock absorbing spring is connected between the bottom of the shock absorbing block and the top of the connecting shaft, and sliding grooves are provided on both sides of the gantry, and the connecting shaft is slidably connected in the sliding grooves.

[0017] Furthermore, a loading platform and a receiving platform are respectively provided at the front and rear ends of the gantry, an inclined feeding plate is provided on the top of the loading platform, and a rubber layer is provided on the top of the feeding plate.

[0018] Furthermore, it also includes a control device, which includes a first switch, a second switch, and a third switch, and the first switch, the second switch, and the third switch are respectively connected to the electric hoist, the discharging motor, and the driving motor through lines.

[0019] Furthermore, the surfaces of the driven wheel and the first auxiliary wheel are provided with spiral grinders, and the thread direction of the grinder is opposite to the thread direction of the steel bar.

[0020] By adopting the above technical solution, the beneficial effects of the present invention are:

[0021] The present invention has a simple structure and integrates feeding, processing and discharging. The bottom of the dust cover is connected to the discharging rack through a discharging rod. When the dust cover is lifted to end cutting and cleaning, the cleaned product is discharged through the discharging rack, which is convenient and quick. A loading suspension is provided on one side of the gantry, and the loading suspension and the dust cover are also fixedly connected, so that when the dust cover is lifted, the raw materials can also be sent to the processing area.

[0022] In addition, the present invention is provided with a discharge device and a dust removal port, and waste residues after cutting and cleaning can be discharged during the processing. Dust removal equipment is added through the dust removal port to complete the dust removal operation and achieve environmental protection.

[0023] The present invention provides a shock absorbing device on the top of the connecting shaft to prevent the connecting shaft from making hard contact with the gantry, thereby reducing equipment wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the present invention;

[0025] Figure 2 It is a left-side structural diagram of the present invention;

[0026] Figure 3 This is a structural diagram of the connection between the connecting shaft, the driven wheel and the first auxiliary wheel of the present invention;

[0027] Figure 4 This is a diagram of the fixed structure of the tool holder of the present invention;

[0028] In the figure: 1. gantry; 2. electric hoist; 3. steel rope; 4. connecting shaft; 5. discharging rod; 6. discharging rack; 7. driving motor; 8. discharging motor; 9. discharging device; 10. slag barrel; 11. spiral conveying rod; 12. slag outlet; 13. dust removal outlet; 14. driving wheel; 15. driven wheel; 16. counterweight; 17. loading platform; 18. feeding plate; 19. connecting rod; 20. dust cover; 21. shock-absorbing spring; 22. shock-absorbing block; 23. second auxiliary wheel; 24. receiving platform; 25. loading suspension; 26. first auxiliary wheel; 27. slide; 28. tool holder slide; 29. ​​cutting knife; 30. tool holder. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods:

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. All other embodiments obtained by ordinary technicians in the field based on the embodiments of the present invention without making any creative work are within the scope of protection of the present invention.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0032] The terms “first”, “second”, “third”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly stipulated and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Combination Figure 1-Figure 3 As shown: a gantry type carbon electrode cutting and cleaning machine, comprising a gantry 1, a cleaning and discharging device, a power device, a discharging device 9, and a feeding suspension 25, wherein the cleaning and discharging device is located at the upper end of the gantry 1, and the power device and the discharging device 9 are arranged at the lower end of the gantry 1, and the feeding suspension 25 is connected to the cleaning and discharging device through a connecting rod 19, and the cleaning and discharging device comprises a cleaning power device and a cleaning device, and the cleaning power device comprises an electric hoist 2 and a steel rope 3, and the electric hoist 2 is connected to the cleaning device through the steel rope 3, and the cleaning device comprises a dust cover 20, and connecting shafts 4 are fixedly connected on both sides of the dust cover 20, and the connecting shafts 4 are slidably connected to both sides of the gantry 1, and driven wheels 15 and first auxiliary wheels 26 are rotatably connected between the connecting shafts 4 through bearings, and the driven wheels 15 and the first auxiliary wheels 26 are located in the same horizontal plane, and a discharging rod 5 is fixedly connected to the bottom of the connecting shaft 4, and a discharging rack 6 is fixedly connected between the discharging rods 5;

[0035] The power device includes a driving motor 7 and a driving wheel 14. The driving motor 7 is fixedly connected to one side of the gantry 1. One end of the driving wheel 14 is rotatably connected to the other side of the gantry 1 through a bearing. The other side of the driving wheel 14 is connected to the power output end of the driving motor 7. A spiral friction device is fixedly connected to the surface of the driving wheel 14. A second auxiliary wheel 23 is provided on one side of the driving wheel 14. The second auxiliary wheel 23 and the driving wheel 14 are located in the same horizontal plane. Both ends of the second auxiliary wheel 23 are rotatably connected to the two sides of the gantry 1 through bearings respectively. A spiral friction device is fixedly connected to the surface of the second auxiliary wheel 23.

[0036] The discharging device 9 includes a slag discharge barrel 10, a discharging motor 8, and a slag discharge port 12. The discharging motor 8 is fixedly connected to one side of the gantry 1, and the slag discharge port 12 is arranged on the other side of the gantry 1. A spiral conveying rod 11 is arranged in the slag discharge barrel 10. One end of the spiral conveying rod 11 is rotatably connected to the gantry 1 through a bearing, and the other end is connected to the power output end of the discharging motor 8.

[0037] The inner side of the connecting shaft 4 is also provided with a tool holder sliding groove 28 , a tool holder 30 is slidably connected between the tool holder sliding grooves 28 , and a cutting knife 29 is fixedly connected to the bottom of the tool holder 30 .

[0038] In this embodiment, a dust removal port 13 is provided on one side of the gantry 1 , and the dust removal port 13 and the active motor 7 are respectively provided at two ends of the gantry 1 .

[0039] In this embodiment, a rubber layer is disposed at the bottom of the dust cover 20 , and a plurality of counterweights 16 are disposed at the top of the dust cover 20 .

[0040] In this embodiment, an auxiliary sheet is provided on the top of the discharging frame 6. The auxiliary sheet is triangular in shape and each corner is rounded. A rubber layer is provided on the top surface of the auxiliary sheet.

[0041] In this embodiment, the distance between the driving wheel 14 and the second auxiliary wheel 23 is not less than the maximum width of the discharge rack 6 .

[0042] In this embodiment, a reinforcing rib is provided between the connecting rod 19 and the feeding suspension 25 , and a rubber layer is provided on the top of the feeding suspension 25 .

[0043] In this embodiment, the lower ends of the steel ropes 3 are separated and fixed to the top of the dust cover 20 respectively.

[0044] In this embodiment, a shock absorbing block 22 is provided at the top of the connecting shaft 4, a shock absorbing spring 21 is connected between the bottom of the shock absorbing block 22 and the top of the connecting shaft 4, and slide grooves 27 are provided on both sides of the gantry 1, and the connecting shaft 4 is slidably connected in the slide grooves 27.

[0045] In this embodiment, a loading platform 17 and a receiving platform 24 are respectively provided at the front and rear ends of the gantry 1. An inclined feeding plate 18 is provided on the top of the loading platform 17. A rubber layer is provided on the top of the feeding plate 18.

[0046] In this embodiment, a control device is also included, and the control device includes a first switch, a second switch, and a third switch, and the first switch, the second switch, and the third switch are respectively connected to the electric hoist 2, the discharge motor 8, and the active motor 7 through lines.

[0047] In this embodiment, spiral grinding knives are provided on the surfaces of the driven wheel 15 and the first auxiliary wheel 26, and the thread direction of the grinding knives is opposite to the thread direction of the steel bar.

[0048] The present invention has a simple structure and integrates feeding, processing and discharging. The bottom of the dust cover is connected to the discharging rack through a discharging rod. When the dust cover is lifted to end cutting and cleaning, the cleaned product is discharged through the discharging rack, which is convenient and quick. A loading suspension is provided on one side of the gantry, and the loading suspension and the dust cover are also fixedly connected, so that when the dust cover is lifted, the raw materials can also be sent to the processing area.

[0049] In addition, the present invention is provided with a discharge device and a dust removal port, and waste residues after cutting and cleaning can be discharged during the processing. Dust removal equipment is added through the dust removal port to complete the dust removal operation and achieve environmental protection.

[0050] The present invention provides a shock absorbing device on the top of the connecting shaft to prevent the connecting shaft from making hard contact with the gantry, thereby reducing equipment wear.

[0051] This embodiment does not impose any formal limitation on the shape, material, structure, etc. of the present invention. Any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.

Claims

1. A gantry type carbon electrode cutting and cleaning machine, characterized in that: It includes a gantry, a cleaning and discharging device, a power device, a discharging device, and a loading suspension. The cleaning and discharging device is located at the upper end of the gantry, and the power device and the discharging device are arranged at the lower end of the gantry. The loading suspension is connected to the cleaning and discharging device through a connecting rod. The cleaning and discharging device includes a cleaning power device and a cleaning device. The cleaning power device includes an electric hoist and a steel rope. The electric hoist is connected to the cleaning device through a steel rope. The cleaning device includes a dust cover. The two sides of the dust cover are fixedly connected with a connecting shaft. The connecting shaft is slidably connected to the two sides of the gantry. A driven wheel and a first auxiliary wheel are rotatably connected between the connecting shafts through bearings. The driven wheel and the first auxiliary wheel are located in the same horizontal plane. A discharging rod is fixedly connected to the bottom of the connecting shaft, and a discharging rack is fixedly connected between the discharging rods. The power device comprises a driving motor and a driving wheel, wherein the driving motor is fixedly connected to one side of the gantry, one end of the driving wheel is rotatably connected to the other side of the gantry through a bearing, the other side of the driving wheel is connected to the power output end of the driving motor, and a spiral friction device is fixedly connected to the surface of the driving wheel; a second auxiliary wheel is provided on one side of the driving wheel, the second auxiliary wheel and the driving wheel are located in the same horizontal plane, and the two ends of the second auxiliary wheel are respectively rotatably connected to the two sides of the gantry through bearings; the surface of the second auxiliary wheel is fixedly connected to the spiral friction device; The discharging device comprises a slag discharging bucket, a discharging motor and a slag discharging port, wherein the discharging motor is fixedly connected to one side of the gantry, and the slag discharging port is arranged on the other side of the gantry. A spiral conveying rod is arranged in the slag discharging bucket, and one end of the spiral conveying rod is rotatably connected to the gantry through a bearing, and the other end is connected to the power output end of the discharging motor; The inner side of the connecting shaft is also provided with a tool holder sliding groove, a tool holder is slidably connected between the tool holder sliding grooves, and a cutting knife is fixedly connected to the bottom of the tool holder; A dust removal port is provided on one side of the gantry, and the dust removal port and the active motor are respectively provided at both ends of the gantry; A rubber layer is arranged at the bottom of the dust cover, a plurality of counterweight blocks are arranged at the top of the dust cover, and the lower ends of the steel ropes are separated and respectively fixed on the top of the dust cover.

2. The gantry type carbon electrode cutting and cleaning machine according to claim 1 is characterized in that: An auxiliary sheet is provided on the top of the discharging frame. The auxiliary sheet is triangular in shape and each corner is rounded. A rubber layer is provided on the top surface of the auxiliary sheet.

3. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: The distance between the driving wheel and the second auxiliary wheel is not less than the maximum width of the discharge rack.

4. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: A reinforcing rib is arranged between the connecting rod and the feeding suspension, and a rubber layer is arranged on the top of the feeding suspension.

5. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: The surfaces of the driven wheel and the first auxiliary wheel are provided with spiral grinding cutters, and the thread direction of the grinding cutters is opposite to the thread direction of the steel bar.

6. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: A shock absorbing block is arranged on the top of the connecting shaft, a shock absorbing spring is connected between the bottom of the shock absorbing block and the top of the connecting shaft, sliding grooves are arranged on both sides of the gantry, and the connecting shaft is slidably connected in the sliding grooves.

7. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: A loading platform and a receiving platform are respectively arranged at the front and rear ends of the gantry. An inclined feeding plate is arranged on the top of the loading platform, and a rubber layer is arranged on the top of the feeding plate.

8. The gantry type carbon electrode cutting and cleaning machine according to claim 1, characterized in that: It also includes a control device, which includes a first switch, a second switch, and a third switch, and the first switch, the second switch, and the third switch are respectively connected to the electric hoist, the discharging motor, and the active motor through lines.

Citation Information

Patent Citations

  • Gantry type carbon electrode cutting and cleaning machine

    CN211616172U