Intelligent track maintenance device and method
Through the design of the intelligent rail maintenance and maintenance device, the automated fuel injection system solves the problem of large labor intensity, low efficiency, and high cost in the process of sculpting the orbital deduction. And environmental pollution.
Patent Information
- Application Number
- CN201811034158.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2038-09-05
AI Technical Summary
The existing rail fasteners are highly labor-intensive, inefficient and cost-effective when oiling track fasteners, and traditional tools lead to waste of manpower, material resources and environmental pollution.
Design a intelligent rail maintenance and maintenance device, including sliding racks, fuel injection systems, gas supply mechanisms, control systems and batteries, and use the deduction to identify sensors and electric valves to achieve automated fuel injection to reduce artificial operations.
The efficient and automated fuel injection maintenance of rail buckles has been achieved, which improves efficiency, reduces costs, and extends to multi -purpose maintenance, reducing waste of manpower and material resources.
Smart Images

Figure CN110876993B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of railway facility maintenance, and in particular to an intelligent track maintenance device and method. Background Art
[0002] Track fasteners are intermediate parts connecting rails and sleepers, requiring reliable connection and easy disassembly and assembly. However, after years of exposure to the sun and rain and the influence of the surrounding environment, track fasteners will cause chemical reactions such as rust and corrosion, resulting in problems such as low service life of the workpiece and inconvenient disassembly and assembly. Therefore, the track management department will regularly lubricate, prevent rust and corrosion, and apply oil to the track fasteners for maintenance. The existing maintenance method for track fasteners is to use manual maintenance tools to maintain each fastener one by one, which has the problems of high labor intensity, low efficiency, and high maintenance cost; in addition, the spraying of paint on bridge guardrails and rail waists along the track, applying grease on the inner side of the top of the rail, spraying medicine on weeds beside the track, spraying signs and logos, and spraying antifreeze on turnout switches still use traditional working modes and outdated tools. The disadvantages are high labor intensity, low efficiency, and poor results, resulting in serious waste of manpower and material resources and environmental pollution. Summary of the invention
[0003] The purpose of the embodiments of the present invention is to provide an intelligent track maintenance device and method to solve the problems of high labor intensity, low efficiency and high cost in the existing track fastener oiling process.
[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides an intelligent track maintenance device, which includes a sliding frame, two oil injection systems installed on the sliding frame, an air supply mechanism, a control system and a battery. The sliding frame is arranged on the track and can slide along the track; the two oil injection systems are respectively arranged on the left and right ends of the sliding frame, and the two oil injection systems each include an oil tank, an oil pipe and an inverted "U"-shaped nozzle. One end of the oil pipe is connected to the oil tank, and the other end of the oil pipe is connected to the inverted "U"-shaped nozzle. The oil pipe is provided with an electric valve for controlling the connection or disconnection between the oil tank and the inverted "U"-shaped nozzle; the air supply mechanism includes an air pump, a first air pipe and a second air pipe connected to the air pump, the air pump is connected to the battery, the first air pipe and the second air pipe are respectively connected to the inverted "U"-shaped nozzles at both ends of the sliding frame, and the first air pipe and the second air pipe are both provided with solenoid valves; the control system includes a control panel and two fastener recognition sensors, a controller is provided in the control panel, the controller is connected to the battery, the two fastener recognition sensors are respectively arranged on the left and right ends of the sliding frame, and the two fastener recognition sensors, the electric valve and the solenoid valve are respectively connected to the controller.
[0005] Preferably, the fastener recognition sensor at the left end of the sliding frame is arranged opposite to the inverted "U"-shaped nozzle at the right end of the sliding frame, and the inverted "U"-shaped nozzle at the left end of the sliding frame is arranged opposite to the fastener recognition sensor at the right end of the sliding frame.
[0006] Preferably, the inverted "U"-shaped nozzle includes an inverted "U"-shaped frame, an inverted "U"-shaped oil pipe, an inverted "U"-shaped air pipe and two nozzles, the inverted "U"-shaped frame is arranged on a sliding frame, the inverted "U"-shaped oil pipe and the inverted "U"-shaped air pipe are both arranged in the inverted "U"-shaped frame, the two nozzles are both provided with an oil pipe interface and an air pipe interface, the two nozzles are respectively arranged on the two ends of the bottom of the inverted "U"-shaped frame and are connected to the inverted "U"-shaped oil pipe and the inverted "U"-shaped air pipe through the oil pipe interface and the air pipe interface.
[0007] Preferably, the sliding frame is provided with a servo for driving the inverted "U"-shaped nozzle to swing back and forth and connected to the controller, the servo is mounted on the sliding frame, and the inverted "U"-shaped frame is mounted on the swing plate of the servo.
[0008] Preferably, a plurality of through holes are provided at the bottom of both ends of the inverted "U"-shaped frame, and the two nozzles can adjust the spraying angle through the cooperation of the pins and the through holes.
[0009] Preferably, rollers are provided at both left and right ends of the sliding frame, and the rollers at the left or right end of the sliding frame are arranged on the driving shaft of the motor, and the motor is connected to the controller.
[0010] Preferably, the sliding frame is provided with an auxiliary wheel which can swing up and down at one end where the motor is provided, and when the auxiliary wheel swings downward onto the track, the auxiliary wheel supports the weight of one end of the sliding frame.
[0011] Preferably, the left part of the sliding frame and the right part of the sliding frame can be conveniently detachably connected, the right end of the left part of the sliding frame is provided with an ear hook, and the left end of the right part of the sliding frame is provided with a hook rod, and the ear hook is hung on the hook rod.
[0012] Preferably, the sliding frame is provided with a heating and insulation tank for containing and melting solid grease, the heating and insulation tank is connected to the battery, the heating and insulation tank is provided with a grease pipe, the inverted "U" shaped nozzle is provided with a grease spray gun connected to the grease pipe and the air pump, and the grease spray gun is arranged on one end of the inverted "U" shaped nozzle located on the inner side of the rail.
[0013] The present invention also discloses a track maintenance method, which adopts the intelligent track maintenance device, and comprises:
[0014] The intelligent rail fastener oil spraying device is placed on the rail, and after the fastener oil spraying working mode is set through the control panel, the controller controls the electric valves of the oil pipes at both ends of the sliding frame to open;
[0015] The controller controls the motor to drive the sliding frame to slide along the track. When the fastener identification sensor at the left end of the sliding frame enters the fastener area of the left leg, the fastener identification sensor at the left end senses the fastener and sends an electrical signal to the controller, and the controller controls the electromagnetic valve of the second air pipe to open.
[0016] The gas in the second air pipe is ejected through the nozzle on the inverted "U"-shaped frame, and at the same time, the grease in the oil pipe at the right end is siphoned and atomized by the compressed air and ejected toward the fastener of the right strand;
[0017] When the fastener identification sensor at the left end of the sliding frame moves out of the fastener area of the left leg, the fastener identification sensor at the left end stops sending electrical signals to the controller, and the controller controls the solenoid valve of the second air pipe to close and stop injecting oil;
[0018] When the fastener identification sensor at the right end of the sliding frame enters the fastener area of the right strand, the fastener identification sensor at the right end senses the fastener and sends an electrical signal to the controller, the controller controls the solenoid valve of the first air pipe to open, and the inverted "U"-shaped nozzle at the left end of the sliding frame sprays oil toward the fastener of the left strand;
[0019] When the fastener identification sensor at the right end of the sliding frame moves out of the fastener area of the right strand, the fastener identification sensor at the right end stops sending electrical signals to the controller, and the controller controls the solenoid valve of the first air pipe to close and stop oil injection; thereafter, the above operation is cycled until the oil injection task of the fasteners within the preset range is completed, and the electric valves of the oil pipes at the left and right ends of the sliding frame are closed.
[0020] The embodiments of the present invention have the following advantages: an intelligent track maintenance device and method according to the embodiments of the present invention replace manual maintenance by workers, and can perform mechanical, electrical automation, and uniform oil spraying and immersion maintenance on rusty fasteners, thereby achieving the effects of high fastener maintenance efficiency and low maintenance cost; in addition, an intelligent track maintenance device according to the embodiments of the present invention can perform multi-purpose maintenance on rails and facilities along the rails with a slight modification, thereby achieving the effect of multi-purpose operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure provided in Example 1 of the present invention.
[0022] Figure 2 This is a schematic diagram of the principle of Example 1 of the present invention.
[0023] Figure 3 for Figure 1 A partial enlarged three-dimensional structural schematic diagram is shown.
[0024] Figure 4 for Figure 1 Schematic diagram of the state after the left and right parts of the sliding frame are separated.
[0025] Figure 5 This is a side view structural schematic diagram provided for Example 1 of the present invention.
[0026] Figure 6 This is a front view structural schematic diagram provided for Example 2 of the present invention.
[0027] Figure 7 for Figure 6 A schematic diagram of a local enlarged structure is shown.
[0028] Figure 8 This is a front view structural schematic diagram provided for Example 3 of the present invention.
[0029] Fig. 9 for Figure 8 A schematic diagram of a local enlarged structure is shown.
[0030] Fig.10 A schematic diagram of the top view structure provided for Example 4 of the present invention.
[0031] Fig.11 This is a schematic diagram of the three-dimensional structure provided in Example 5 of the present invention. DETAILED DESCRIPTION
[0032] The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0033] Example 1
[0034] like Figures 1 to 5 The intelligent track maintenance device shown in the figure comprises a sliding frame 1, and two injection systems 2, an air supply mechanism 3, a control system 4 and a battery 5 installed on the sliding frame 1. The control system 4 comprises a control panel 41 and two fastener identification sensors 42. The control panel 41 is arranged on a bracket, and the bracket can be swung and folded. A controller, a wireless signal receiving module and a sound prompter connected to the controller are arranged in the control panel 41. A plurality of control buttons are arranged on the control panel 41. The controller is connected to the battery 5. The two ends of the sliding frame 1 are respectively arranged on the left and right steel bars of the track 6. The sliding frame 1 is mounted on the rail and can slide along the rail. Rollers 12 are provided at both ends of the left and right sides of the sliding frame 1. The roller 12 at the right end of the sliding frame 1 is connected to the driving shaft of the motor 13. The motor 13 is connected to the controller. The sliding frame 1 is provided with an auxiliary wheel 14 that can swing up and down at one end where the motor 13 is provided. When the auxiliary wheel 14 is manually swung down to the rail, the auxiliary wheel 14 supports the weight of one end of the sliding frame 1. The left part of the sliding frame 1 and the right part of the sliding frame 1 can be conveniently disassembled and connected. An ear hook 15 is provided at the right end of the left part of the sliding frame 1. A hook rod 16 is provided at the left end of the right part of the sliding frame 1. The ear hook 15 is hung on the hook rod 16.
[0035] The two oil injection systems 2 are respectively arranged on the left and right ends of the sliding frame 1. The two oil injection systems 2 each include an oil tank 21, an oil pipe 22 and an inverted "U"-shaped nozzle 23. A liquid level sensor is arranged in the oil tank 21. One end of the oil pipe 22 is connected to the oil tank 21, and the other end of the oil pipe 22 is connected to the inverted "U"-shaped nozzle 23. An electric valve 24 for controlling the connection or disconnection between the oil tank 21 and the inverted "U"-shaped nozzle 23 is arranged on the oil pipe 22. The liquid level sensor and the electric valve 24 are respectively connected to the controller. The inverted "U"-shaped nozzle 23 includes an inverted "U" The inverted "U" shaped frame 231, the inverted "U" shaped oil pipe 232, two nozzles 233 and the inverted "U" shaped air pipe 234, the inverted "U" shaped frame 231 is arranged on the sliding frame 1, the inverted "U" shaped oil pipe 232 and the inverted "U" shaped air pipe 234 are both arranged in the inverted "U" shaped frame 231, and the two nozzles 233 are both provided with an oil pipe interface and an air pipe interface. The two nozzles 233 are respectively arranged on the two ends of the bottom of the inverted "U" shaped frame 231 and are connected with the inverted "U" shaped oil pipe 232 and the inverted "U" shaped air pipe 234 through the oil pipe interface and the air pipe interface.
[0036] Two fastener identification sensors 42 are respectively arranged on the left and right ends of the sliding frame 1 and connected to the controller. The fastener identification sensor 42 is a metal sensor or an ultrasonic sensor. When the metal sensor approaches the boundary of the fastener 61, the switch principle is executed. Because only one side of the fastener 61 is stuck at the bottom of the rail, and the opposite side or the lower sleeper is made of concrete material, only the fastener metal is sensed, and the sensing distance and sensitivity can be adjusted; the ultrasonic sensor is set to detect the sensing distance from the bottom to the top of the fastener 61. Because the fastener 61 protrudes above the bottom end on other planes, the mechanical waves emitted by the ultrasonic sensor have the characteristics of small diffraction and good directionality, that is, they can become rays and propagate in a direction, so only the fastener 61 is sensed. The fastener recognition sensor 42 at the left end of the sliding frame 1 and the inverted "U" shaped nozzle 23 at the left end are distributed front and back. The fastener recognition sensor 42 at the left end of the sliding frame 1 is opposite to the inverted "U" shaped nozzle 23 at the right end of the sliding frame 1. The inverted "U" shaped nozzle 23 at the left end of the sliding frame 1 and the fastener recognition sensor 42 at the right end of the sliding frame 1 are opposite to each other.
[0037] The air supply mechanism 3 includes an air pump 31, a first air pipe 32 and a second air pipe 33 connected to the air pump 31, the air pump 31 is connected to the battery 5, the first air pipe 32 is provided with a bronchial pipe 321, the bronchial pipe 321 is provided with a quick plug-in connector, a manual valve 322 is provided between the bronchial pipe 321 and the inverted "U"-shaped nozzle 23, the first air pipe 32 and the second air pipe 33 are respectively connected to the inverted "U"-shaped nozzle 23 at both ends of the sliding frame 1, the first air pipe 32 and the second air pipe 33 are both connected to the air pump 31 through a multi-channel connector, the first air pipe 32 and the second air pipe 33 are both provided with an electromagnetic valve 34, and the electromagnetic valve 34 is connected to the controller.
[0038] Depending on the size of the engineering task, the power supply can be replaced with batteries or generators.
[0039] Preferably, the sliding frame 1 is provided with a servo 11 for driving the inverted "U"-shaped nozzle 23 to swing back and forth and connected to the controller. The servo 11 is installed on the sliding frame 1, and the inverted "U"-shaped frame 231 is installed on the swing plate of the servo 11.
[0040] When in use, the intelligent track maintenance device is placed on the track, the control button on the control panel 41 is operated, and the track fastener injection mode is set. The control buttons of the electric valves 24 of the oil pipes 22 at the left and right ends of the sliding frame 1 are respectively opened. During the entire injection process, the electric valve is in an open state. The angle adjustment button is clicked to control the steering engine 11 to align the inverted "U"-shaped nozzle 23 with the track fastener 61, and the start button is clicked. The motor 13 drives the roller 12 of the sliding frame 1 to move along the track. The remote control device 7 can also send a walking or stopping command to the wireless signal receiving module in the control panel 41. When the fastener identification sensor 42 at the left end of the sliding frame 1 enters the fastener area of the left stock, the fastener identification sensor 42 at the left end senses the fastener 61 and sends an electrical signal to the controller, and the controller controls the electromagnetic valve 34 of the second air pipe 33 to open;
[0041] The gas in the second air pipe 33 is ejected through the nozzle 233, and at the same time, the grease in the right end oil pipe 22 is siphoned and atomized by the compressed air and ejected toward the fasteners 61 on both sides of the right rail.
[0042] When the fastener identification sensor 42 at the left end of the sliding frame 1 moves out of the fastener area of the left leg, the fastener identification sensor 42 at the left end stops sending electrical signals to the controller, and the controller controls the electromagnetic valve 34 of the second air pipe 33 to close, and the nozzle 233 stops siphoning and spraying oil;
[0043] When the fastener identification sensor 42 at the right end of the sliding frame 1 enters the fastener area of the right rail, the fastener identification sensor 42 at the right end senses the fastener 61 and sends an electrical signal to the controller, and the controller controls the solenoid valve 34 of the first air pipe 32 to open, and the nozzle 233 at the left end of the sliding frame 1 sprays oil toward the fasteners 61 on both sides of the left rail.
[0044] When the fastener identification sensor 42 at the right end of the sliding frame 1 moves out of the fastener area of the right leg, the fastener identification sensor 42 at the right end stops sending an electrical signal to the controller, and the controller controls the electromagnetic valve 34 of the first air pipe 32 to close and stop spraying oil. Thereafter, the above operation automatically cycles until the task of spraying oil for the fasteners within the preset range is completed, and the button of the electric valve 24 controlling the left and right end oil pipes 22 of the sliding frame 1 is closed, so that the electric valve 24 cuts off the connection between the oil tank 21 and the nozzle 233. When the liquid level sensor in the oil tank 21 senses that the liquid level drops to the preset alarm position, the liquid level sensor sends an electrical signal to the controller, and the controller controls the electric valve 24, the electromagnetic valve 34, and the motor 13 to close, and controls the sound prompter to emit an oil tank oil shortage alarm prompt sound.
[0045] Example 2
[0046] like Figure 6 and Figure 7 As shown, this embodiment is basically the same as the embodiment 1, except that a plurality of through holes are provided at the bottom of both ends of the inverted "U"-shaped frame 231, and the two nozzles 233 can be directed toward the waist of the rail and fixed at an angle by the cooperation of the pins and the through holes; when in use, the oil in the oil tank 21 is drained and the anti-rust paint is filled, and the control buttons on the control panel 41 are operated to set the mode of spraying the anti-rust paint on the waist of the rail. The controller controls the electric valve 24, the solenoid valve 34 and the motor 13 to be in the full open state until the spraying task of the preset distance is completed or the anti-rust paint is sprayed, and the controller controls the electric valve 24, the solenoid valve 34 and the motor 13 to be closed.
[0047] Example 3
[0048] like Figure 8 and Fig. 9As shown, this embodiment is basically the same as the embodiment 1, except that the sliding frame 1 is provided with a heating and heat preservation tank 17 for containing solid grease and melting the solid grease, the heating and heat preservation tank 17 is connected to the battery 5, and the heating and heat preservation tank 17 is provided with a grease pipe 171, and a lubricating grease gun 25 is provided on the inverted "U"-shaped frame 231 at one end of the sliding frame 1, and the side and bottom of the lubricating grease gun 25 are respectively provided with joints for communicating with the bronchial pipe 321 and the grease pipe 171, and the lubricating grease gun 25 is arranged on one end of the inverted "U"-shaped frame 231 located on the inner side of the rail. When in use, the operation The control button on the control panel 41 is set to the lubrication mode for the inner side of the top of the rail, and the manual valve 322 on the first air pipe 32 is closed to block the gas in the first air pipe 32 from being sprayed from the nozzle 233. The controller controls the motor 13 to drive the sliding frame 1 to move according to the preset stroke and speed. At the same time, the controller controls the solenoid valve 34 on the first air pipe 32 to be in an open state so that the gas in the first air pipe 32 is sprayed through the bronchial pipe 321 and the lubricating grease gun 25. At the same time, the grease in the grease pipe 171 is siphoned and atomized by the compressed air and sprayed toward the inner side of the top of the rail to reduce the wear of the train wheel flange and the rail.
[0049] Example 4
[0050] like Fig.10 As shown, this embodiment is basically the same as the embodiment 1, except that a container 18 is provided on the sliding frame 1, and the container 18 can hold pesticide water or antifreeze liquid. The container 18 is connected to the liquid interface of the spray gun device 26 through a hose and a pipe joint. The spray gun device 26 is connected to the air pump 31 through an air hose and a pipe joint. When the switch of the spray gun device 26 is turned, the spray gun device 26 sprays the pesticide or antifreeze liquid onto the plants or the switch machine.
[0051] Example 5
[0052] like Fig.11 As shown, this embodiment is basically the same as embodiment 1, except that the paint spray gun device 27 is equipped with a spray pot 28, the spray pot 28 is filled with paint, the paint spray gun device 27 is connected to the air pump 31 through an air hose and a pipe joint, and the switch of the paint spray gun device 27 is turned, the paint contained in the spray pot 28 is siphoned and atomized by the compressed air and the paint is sprayed onto the bridge guardrail 8.
[0053] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. An intelligent track maintenance device, characterized in that: The intelligent track maintenance device comprises a sliding frame (1), two oil injection systems (2) mounted on the sliding frame (1), an air supply mechanism (3), a control system (4) and a battery (5). The sliding frame (1) is arranged on a track and can slide along the track. The two oil injection systems (2) are respectively arranged on the left and right ends of the sliding frame (1). The two oil injection systems (2) each comprise an oil tank (21), an oil pipe (22) and an inverted "U"-shaped spray head (23). One end of the oil pipe (22) is connected to the oil tank (21), and the other end of the oil pipe (22) is connected to the inverted "U"-shaped spray head (23). The oil pipe (22) is provided with an electric valve (24) for controlling the connection or disconnection between the oil tank (21) and the inverted "U"-shaped spray head (23). The air supply mechanism (3) comprises An air pump (31), a first air pipe (32) and a second air pipe (33) connected to the air pump (31), the air pump (31) and a battery (5) are connected, the first air pipe (32) and the second air pipe (33) are respectively connected to inverted "U"-shaped nozzles (23) at both ends of the sliding frame (1), the first air pipe (32) and the second air pipe (33) are both provided with solenoid valves (34), the control system (4) comprises a control panel (41) and two fastener identification sensors (42), a controller is provided in the control panel (41), the controller is connected to the battery (5), the two fastener identification sensors (42) are respectively provided on the left and right ends of the sliding frame (1), and the two fastener identification sensors (42), the electric valve (24) and the solenoid valve (34) are respectively connected to the controller; The fastener identification sensor (42) at the left end of the sliding frame (1) is arranged opposite to the inverted "U"-shaped nozzle (23) at the right end of the sliding frame (1); the inverted "U"-shaped nozzle (23) at the left end of the sliding frame (1) and the fastener identification sensor (42) at the right end of the sliding frame (1) are arranged opposite to each other; The inverted "U"-shaped spray head (23) comprises an inverted "U"-shaped frame (231), an inverted "U"-shaped oil pipe (232), two nozzles (233) and an inverted "U"-shaped air pipe (234); the inverted "U"-shaped frame (231) is arranged on the sliding frame (1); the inverted "U"-shaped oil pipe (232) and the inverted "U"-shaped air pipe (234) are both arranged in the inverted "U"-shaped frame (231); the two nozzles (233) are both provided with an oil pipe interface and an air pipe interface; the two nozzles (233) are respectively arranged at both ends of the bottom of the inverted "U"-shaped frame (231) and are connected to the inverted "U"-shaped oil pipe (232) and the inverted "U"-shaped air pipe (234) through the oil pipe interface and the air pipe interface.
2. The intelligent track maintenance device according to claim 1, characterized in that: The sliding frame (1) is provided with a steering gear (11) for driving the inverted "U"-shaped spray head (23) to swing forward and backward and connected to a controller. The steering gear (11) is mounted on the sliding frame (1), and the inverted "U"-shaped frame (231) is mounted on a swing plate of the steering gear (11).
3. The intelligent track maintenance device according to claim 1, characterized in that: The bottoms of both ends of the inverted "U"-shaped frame (231) are provided with a plurality of through holes, and the two nozzles (233) can adjust the spraying angle through the cooperation of the pins and the through holes.
4. The intelligent track maintenance device according to claim 1, characterized in that: The left and right ends of the sliding frame (1) are both provided with rollers (12); the rollers (12) at the left or right end of the sliding frame (1) are connected to the drive shaft of the motor (13); and the motor (13) is connected to the controller.
5. The intelligent track maintenance device according to claim 4, characterized in that: The sliding frame (1) is provided with an auxiliary wheel (14) capable of swinging up and down at one end provided with a motor (13); when the auxiliary wheel (14) swings downward onto the track, the auxiliary wheel (14) supports the weight of one end of the sliding frame (1).
6. The intelligent track maintenance device according to claim 5, characterized in that: The left part of the sliding frame (1) and the right part of the sliding frame (1) can be conveniently detachably connected, the right end of the left part of the sliding frame (1) is provided with an ear hook (15), and the left end of the right part of the sliding frame (1) is provided with a hook rod (16), and the ear hook (15) is hung on the hook rod (16).
7. The intelligent track maintenance device according to claim 1, characterized in that: The sliding frame (1) is provided with a heating and heat preservation tank (17) for containing solid grease and melting the solid grease. The heating and heat preservation tank (17) is connected to the battery (5). The heating and heat preservation tank (17) is provided with a grease pipe (171). The inverted "U"-shaped nozzle (23) is provided with a lubricating grease gun (25) connected to the grease pipe (171) and the air pump (31). The lubricating grease gun (25) is arranged on one end of the inverted "U"-shaped nozzle (23) located on the inner side of the rail.
8. A track maintenance method, characterized in that: The method adopts an intelligent track maintenance device according to any one of claims 1 to 7, comprising: The intelligent track maintenance device is placed on the track and slides along the track, and the controller controls the electric valves (24) at both ends of the sliding frame (1) to open. When the fastener identification sensor (42) at the left end of the sliding frame (1) enters the fastener area of the left strand, the fastener identification sensor (42) at the left end senses the fastener (61) and sends an electrical signal to the controller, and the controller controls the electromagnetic valve (34) of the second air pipe (33) to open. The gas in the second air pipe (33) is ejected through the nozzle (233), and at the same time, the grease in the right end oil pipe (22) is siphoned and atomized by the compressed air and ejected toward the fasteners (61) on both sides of the right rail; When the fastener identification sensor (42) at the left end of the sliding frame (1) moves out of the fastener area of the left leg, the fastener identification sensor (42) at the left end stops sending an electrical signal to the controller, and the controller controls the electromagnetic valve (34) of the second air pipe (33) to close, and the nozzle (233) stops siphoning and spraying oil; When the fastener identification sensor (42) at the right end of the sliding frame (1) enters the fastener area of the right rail, the fastener identification sensor (42) at the right end senses the fastener (61) and sends an electrical signal to the controller, and the controller controls the electromagnetic valve (34) of the first air pipe (32) to open, and the nozzle (233) at the left end of the sliding frame (1) sprays oil in the direction of the fasteners (61) on both sides of the left rail; When the fastener identification sensor (42) at the right end of the sliding frame (1) moves out of the fastener area of the right leg, the fastener identification sensor (42) at the right end stops sending an electrical signal to the controller, and the controller controls the electromagnetic valve (34) of the first air pipe (32) to close and stop spraying oil. Thereafter, the above operation is repeated until the task of spraying oil to the fasteners within the preset range is completed; After the fuel injection task is completed, the controller controls the electric valves (24) at both ends of the sliding frame (1) to close.
Citation Information
Patent Citations
Device is maintained in maintenance of intelligence track
CN208786715U