Position-identifiable clamping trolley, turning device and thin plate segment turning system
By designing a clamping trolley and a turning device that can identify the position, the rapid and accurate positioning and safe turning of thin plate segments are achieved, solving the problems of complex fixing and low efficiency in the traditional turning process, and improving work efficiency and safety.
Patent Information
- Application Number
- CN201910215645.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-03-21
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2039-03-21
AI Technical Summary
In the traditional process of turning over thin plate segments, the fixing method is complicated, the operation efficiency is low, and it is difficult to ensure the safety of the thin plate segments during the turning process.
A position-identifying clamping trolley was designed, equipped with clamping and walking components. It achieves rapid and accurate positioning and obstacle avoidance through displacement and distance sensors. It clamps the lifting lugs on thin plate segments and moves on the walking track of the flipping platform. Combined with flipping and handling equipment, it realizes the flipping operation of thin plate segments.
It improves the efficiency of segmented flipping of thin plates, ensures the safety and accuracy of the flipping process, and simplifies the fixed operation procedures.
Smart Images

Figure CN110902574B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of ship manufacturing, in particular to a position-identifiable clamping trolley, a turning-over device and a thin-plate section turning-over system. BACKGROUND
[0002] Luxury cruise ships are high-tech and high-value ship products, which condense the crystallization of modern industry and culture and art, and are highly integrated, systematic and informationized "mobile resorts on the sea". Therefore, the construction precision and quality of luxury cruise ships are required to be very high.
[0003] Due to the large weight of the ship section, it is difficult to weld by means of overhead welding, and the welding quality cannot be guaranteed. In order to avoid such problems, the section must be reversed and pre-assembled based on the platform deck, and the turning-over work is performed before general assembly and loading. In order to ensure the safety of the turning-over of the thin-plate section, the thin-plate section and the device need to be fixed firmly in the traditional turning-over process, so as to prevent the thin-plate section from falling off from a high place due to device failure and the gravity of the thin-plate section itself. The existing fixing methods, such as welding or mechanical fixing, are complex in implementation and low in operation efficiency. SUMMARY
[0004] The technical problem solved by the present application is to provide a position-identifiable clamping trolley, a turning-over device and a thin-plate section turning-over system, which can enable the clamping trolley to quickly reach the target position for clamping and fixing operation, and is high in working efficiency.
[0005] In order to solve the above problems, the present application provides a position-identifiable clamping trolley in the first aspect, which is arranged on a turning-over platform, and the turning-over platform is provided with a walking track. The clamping trolley comprises a trolley frame, a clamping assembly arranged on the trolley frame, the clamping assembly being used for clamping and fixing a lifting lug on a thin-plate section to be turned over, so as to fix the thin-plate section to be turned over on the turning-over platform, a walking assembly arranged on the trolley frame, the walking assembly being used for walking on the walking track to drive the clamping trolley to walk on the turning-over platform, and a displacement sensor arranged on the clamping trolley, the clamping trolley sensing its position on the walking track through the displacement sensor to realize movement to a target position.
[0006] According to a specific embodiment of the present application, the displacement sensor is arranged at the front and rear of the clamping trolley in the driving direction.
[0007] According to an embodiment of the present application, the clamping trolley further comprises a distance sensor arranged on the surface of the clamping trolley, the distance sensor being configured to sense whether there is an obstacle on the walking path when the clamping trolley is walking.
[0008] According to an embodiment of the present application, the distance sensor is arranged at the front and the back of the clamping trolley in the driving direction.
[0009] According to an embodiment of the present application, the walking assembly comprises at least two first driving wheels and at least two driven wheels arranged on both sides of the trolley frame, wherein each side of the trolley frame comprises at least one first driving wheel and at least one driven wheel.
[0010] According to an embodiment of the present application, the trolley frame is narrower than the distance between the two adjacent support beams, and the first driving wheels and the driven wheels are exposed outside the trolley frame and roll on the walking track to drive the clamping trolley to walk on the turnover platform.
[0011] According to an embodiment of the present application, the first driving wheel is connected with a first driving motor, and the first driving motor is configured to drive the first driving wheel to rotate to realize the rolling of the first driving wheel on the walking track.
[0012] According to an embodiment of the present application, when there is an obstacle in the driving direction of the clamping trolley, the distance sensor is configured to detect the distance between the clamping trolley and the obstacle, and when the distance between the clamping trolley and the obstacle is detected to be less than a preset threshold, the first driving motor is controlled to stop driving the first driving wheel to rotate or to drive the first driving wheel to rotate in the reverse direction, so that the clamping trolley is stopped or moved in the reverse direction to avoid collision with the obstacle.
[0013] To solve the above problems, the second aspect of the present application provides a turnover device, comprising: a turnover platform configured to place a thin plate segment to be turned over; and a clamping trolley, which is the clamping trolley described above.
[0014] To solve the above problems, the third aspect of the present application provides a thin plate segment turnover system, which comprises the turnover device described above.
[0015] The beneficial effects of the present application are: different from the prior art, the present application sets the clamping trolley on the turning-over platform, the clamping trolley comprises a trolley frame and a clamping assembly arranged on the trolley frame, the lifting lug on the thin plate segment to be turned over is clamped and fixed by the clamping assembly, so that the thin plate segment to be turned over can be fixed on the turning-over platform; and the turning-over platform is provided with a walking track, the clamping trolley comprises a walking assembly arranged on the trolley frame, the clamping trolley walks on the walking track through the walking assembly, so that the clamping trolley can be driven to walk on the turning-over platform, in addition, the clamping trolley is provided with a displacement sensor, the clamping trolley can quickly move to the target position to perform clamping and fixing operation through the displacement sensor sensing the position of the clamping trolley on the walking track, and the working efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic diagram of an embodiment of the thin plate segment turning-over system of the present application;
[0017] Figure 2 is a three-dimensional structural schematic diagram of an embodiment of the turning-over equipment 10 of the present application;
[0018] Figure 3 is a partial structural schematic diagram of the turning-over equipment 10 of Figure 2 ;
[0019] Figure 4 is a front view structural schematic diagram of the turning-over equipment 10 in Figure 2 ;
[0020] Figure 5 is a left view structural schematic diagram of the turning-over equipment 10 in Figure 2 ;
[0021] Figures 6a to 6c is a turning-over process schematic diagram of the turning-over equipment 10 of the present application;
[0022] Figure 7 is a three-dimensional structural schematic diagram of an embodiment of the clamping trolley of the present application;
[0023] Figure 8 is a three-dimensional structural schematic diagram of another view of an embodiment of the clamping trolley of the present application;
[0024] Figure 9 is a partial structural schematic diagram of the clamping trolley of Figure 7 ;
[0025] Figure 10 is a front view structural schematic diagram of the clamping trolley of Figure 7 ;
[0026] Figure 11 is a left view structural schematic diagram of the clamping trolley of Figure 7 ;
[0027] Figure 12 This is a three-dimensional structural schematic diagram of an embodiment of the clamping component 1012 in the clamping trolley of this application;
[0028] Figure 13 This is a flowchart illustrating an embodiment of the thin plate segmentation flipping method of this application;
[0029] Figure 14 This is a schematic flowchart of an embodiment of the method for rotating a thin plate segment by 180 degrees using a flipping device in the thin plate segment flipping method of this application.
[0030] Figure 15 This is a schematic flowchart of an embodiment of the method for fixing the thin plate segment and the turning platform in this application;
[0031] Figure 16 This is a schematic flowchart of an embodiment of the clamping and alignment method of this application. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] In the following description, specific details such as particular systems, structures, connections, and technologies are set forth for illustrative purposes rather than for limiting purposes, in order to provide a thorough understanding of this application.
[0034] Please see Figure 1 , Figure 1 This is a structural schematic diagram of an embodiment of the thin plate segmentation and turning system of this application. In this embodiment, the thin plate segmentation and turning system includes a handling device 20, a transport vehicle 30, and a turning device 10. The number of handling devices 20 and transport vehicles 30 can be one or more, such as two, three, etc., and can be set according to actual needs; no limitation is made here. The three components can be connected via wired or wireless means to achieve direct cooperative operation of the thin plate segmentation and turning system, or they can achieve indirect cooperative operation through manual operation without direct communication.
[0035] The flipping device 10, as the main equipment for realizing the segmented flipping of thin plates, provides a platform for the placement and flipping of thin plate segments during the flipping process.
[0036] The carrying device 20 is a multi-action carrying device 20 for vertically lifting and horizontally carrying the sheet segment within a certain range, mainly used for placing the sheet segment on the turnover device 10, and the carrying device 20 of the present application can not work during the turnover process of the sheet segment and the transfer process after the turnover of the sheet segment is completed. The carrying device 20 in the present application can be a crane, such as a bridge crane, which can be horizontally arranged above a workshop, warehouse or yard to hoist materials; of course, it can also be other types of lifting equipment, which is not limited here.
[0037] The transport vehicle 30 is a device for placing and transporting the sheet segment, mainly providing a platform for placing and transporting the sheet segment before and after the turnover. And the transport vehicle 30 of the present application can also be used: when the sheet segment needs to be further processed, the sheet segment can be directly placed on the transport vehicle 30 for processing, without the need to fix the transport vehicle 30 to another tooling fixture for processing and then remove the workpiece from the tooling fixture after processing, which can greatly reduce the workload and improve the work efficiency.
[0038] It can be understood that the sheet segment turnover system of the present application is applicable to any project that needs to realize the hoisting and turnover of sheet segments and other ship superstructure segments. It can be understood that the sheet segment that needs to be turned over can be a flat sheet segment, and the size of the sheet segment should be within the design size range of the turnover device 10. The sheet segment turnover system can be set up in any place suitable for sheet segment turnover, such as a workshop, a warehouse, etc. Indoor places can be used for turnover operations without being affected by outdoor weather.
[0039] The following is a better understanding of the sheet segment turnover system of the present application. Taking the sheet segment turnover system set up in a workshop and the turnover of the sheet segment of a luxury cruise ship as an example, the placement of the sheet segment, the fixation of the sheet segment, the lifting of the sheet segment, the turnover process of the sheet segment, the transfer of the sheet segment after the turnover is completed, and the resetting of the turnover device 10 after the transfer of the sheet segment are described in six aspects.
[0040] I. Placement of the sheet segment.
[0041] The sheet segment turnover system of the present application includes a carrying device 20, a transport vehicle 30 and a turnover device 10, so the carrying device 20 of the sheet segment turnover system can cooperate with the transport vehicle 30 to place the sheet segment to be turned over on the turnover device 10, providing preparation work for the turnover of the sheet segment.
[0042] Please refer to Figures 1 to 5 , wherein, Figure 2 is a perspective structural schematic diagram of an embodiment of the turnover device 10 of the present application, Figure 3 is Figure 2 a partial structural schematic diagram of the turnover device 10 ofFigure 4 is Figure 2 is a front view structural schematic diagram of the turnover device 10 in the thin plate section turnover system 1, Figure 5 is Figure 2 is a left view structural schematic diagram of the turnover device 10 in the thin plate section turnover system 1. The thin plate section turnover system is arranged in a workshop, the turnover device 10 is arranged on the indoor ground, the turnover device 10 comprises a turnover platform 100, the bottom of the turnover platform 100 is provided with supporting legs 1000, the turnover platform 100 is used for placing the thin plate section to be turned over thereon; the transport vehicle 30 can walk on the ground of the workshop; the carrying device 20 is a bridge crane, arranged above the turnover device 10, the carrying device 20 comprises a bridge 200 arranged on the upper part of the workshop, a running mechanism 201 moving on the bridge 200, and a lifting mechanism 202 arranged at the lower end of the running mechanism 201, the running mechanism 201 and the lifting mechanism 202 jointly constitute a trolley of the bridge crane, wherein the running height of the bridge 200 on the upper part of the workshop is greater than the maximum height of the turnover device 10.
[0043] Before placing the thin plate section to be turned over on the turnover device 10, first of all, ensure that the supporting legs 1000 at the bottom of the turnover platform 100 are well supported by the ground, so that the upper surface of the turnover platform 100 remains horizontal, then the transport vehicle 30 carries the pre-assembled thin plate section to the predetermined position close to the turnover device 10; after the transport vehicle 30 carries the thin plate section to the predetermined position, one or more carrying devices 20 hoist the thin plate section on the transport vehicle 30 and transport it to the directly above the turnover platform 100, then slowly place the thin plate section on the upper surface of the turnover platform 100, thereby completing the work of placing the thin plate section to be turned over on the turnover device 10.
[0044] It can be understood that in order to be able to fix the thin plate section on the turnover platform 100, the present application is provided with a clamping device 101 on the turnover platform 100, accordingly, a plurality of lifting lugs need to be arranged on the side of the thin plate section facing the turnover platform 100, so as to realize the fixation of the thin plate section on the turnover platform 100 through the cooperation of the lifting lugs and the clamping device 101, wherein the arrangement of the lifting lugs in the thin plate section needs to consider the actual weight and weight distribution of the thin plate section, so as to prevent the thin plate section from generating large deformation during the turnover process. Therefore, the side of the thin plate section facing the turnover platform 100 will have a plurality of protruding lifting lugs, and attention needs to be paid to the arrangement position of the lifting lugs on the thin plate section during the process of placing the thin plate section to be turned over on the turnover device 10, so as to prevent the lifting lugs from knocking or abutting against the turnover platform 100.
[0045] II. Fixation of the thin plate section.
[0046] The turnover device 10 of the present application comprises a turnover platform 100 and a clamping device 101, the clamping device 101 is used to cooperate with the lifting lugs on the sheet segment to fix the sheet segment on the turnover platform 100, and to provide preparation work for realizing the turnover of the sheet segment.
[0047] As Figure 2 shown, Figure 2 is a structural schematic diagram of an embodiment of the turnover device 10 of the present application. The turnover device 10 comprises a turnover platform 100 and a clamping device 101, the turnover platform 100 comprises a platform frame 1001 formed by splicing three first frame beams 10010 arranged in parallel and two second frame beams 10011 arranged perpendicularly to the first frame beams 10010, and a support leg 1000 arranged at the bottom of the platform frame 1001, the platform frame 1001 is divided into two identical platform areas by the first frame beam 10010 in the middle, a plurality of support beams 10012 arranged in parallel to the second frame beams 10011 are arranged in each platform area, the plurality of support beams 10012 divide the platform area into a plurality of work areas, and at least one clamping device 101 is arranged in each work area. In each work area, a walking track 10013 is arranged on the support beam 10012 and the second frame beam 10011. It can be understood that the four outermost work areas comprise one support beam 10012 and part of the second frame beam 10011, and the other work areas each comprise two support beams 10012.
[0048] The clamping device 101 in the present application can be a clamping trolley, of course, the clamping device 101 in the present application can also be realized in other ways, please refer to Figures 7 to 12 , and combine Figure 2 and Figure 3 , wherein, Figure 7 is a three-dimensional structural schematic diagram of an embodiment of the clamping trolley of the present application, Figure 8 is a three-dimensional structural schematic diagram of another view of an embodiment of the clamping trolley of the present application, Figure 9 is a partial structural schematic diagram of the clamping trolley of Figure 7 , Figure 10 is a front view structural schematic diagram of the clamping trolley of Figure 7 , Figure 11 is a left view structural schematic diagram of the clamping trolley of Figure 7 , Figure 12is a perspective structural schematic view of an embodiment of a clamping assembly 1012 in the clamping trolley of the present application. The clamping trolley comprises a trolley frame 1010, a walking assembly 1011, and the clamping assembly 1012 arranged on the trolley frame 1010, the clamping assembly 1012 being used for clamping and fixing the lifting lugs on the thin plate segments; the trolley frame 1010 is slightly narrower than the distance between two adjacent support beams 10012, the walking assembly 1011 comprises at least two first driving wheels 10110 and at least two driven wheels 10111 arranged on both sides of the trolley frame 1010, wherein each side comprises at least one first driving wheel 10110 and at least one driven wheel 10111, the first driving wheel 10110 and the driven wheel 10111 both protrude outside the trolley frame 1010, and the first driving wheel 10110 and the driven wheel 10111 are used for rolling on the walking track 10013 to drive the trolley frame 1010 to walk on the walking track 10013. It can be understood that the first driving wheel 10110 is connected with a first driving motor (not shown in the figure), and the first driving wheel 10110 is driven to rotate by the first driving motor, so as to drive the trolley frame 1010 and the driven wheel 10111 to walk on the walking track 10013.
[0049] Further, the walking track 10013 arranged on the support beam 10012 and the second frame beam 10011 can comprise a walking surface (not shown in the figure) and a positioning surface (not shown in the figure) perpendicular to the walking surface, the first driving wheel 10110 and the driven wheel 10111 specifically walk on the walking surface, and the positioning surface is arranged with first positioning holes (not shown in the figure) in the walking direction of the clamping trolley, and the trolley frame 1010 is arranged with at least two first positioning pins 10100 at the corresponding height positions on both sides, after the clamping trolley walks to the target position, the trolley frame 1010 is fixed at the target position by cooperation of the first positioning pins 10100 and the first positioning holes on the positioning surface.
[0050] For the convenience of description, the direction in which the clamping trolley walks on the walking track 10013 is defined as the second direction, the direction perpendicular to the second direction on the horizontal plane is defined as the first direction, and the direction perpendicular to the horizontal plane is defined as the third direction.
[0051] The clamping assembly 1012 of the present application can be a U-shaped clamp, which includes two clamping plates 10120 and a connecting plate 10121 between the two clamping plates 10120, the two clamping plates 10120 are arranged in parallel and perpendicular to the first direction, and the connecting plate 10121 is fixedly connected to the bottom of the two clamping plates 10120; the cross section of the U-shaped clamp along the plane perpendicular to the second direction is a U-shaped structure, and the groove of the U-shaped structure is used to accommodate the lifting lug on the sheet segment, that is, when the U-shaped clamp clamps the lifting lug on the sheet segment, the lifting lug is specifically located between the two clamping plates 10120. It can be understood that the U-shaped clamp also includes a third positioning pin 10122, and corresponding third positioning holes 10123 are formed on the two clamping plates 10120. Since the lifting lug of the sheet segment is provided with an ear hole for lifting, after the lifting lug is located between the two clamping plates 10120, in order to clamp and fix the lifting lug by the U-shaped clamp, first, the third positioning holes 10123 on the two clamping plates 10120 need to be aligned with the ear hole of the lifting lug, and then the third positioning pin 10122 is sequentially inserted through the third positioning hole 10123 of one of the clamping plates 10120, the ear hole of the lifting lug and the third positioning hole 10123 of the other clamping plate 10120, so that the position of the U-shaped clamp and the corresponding lifting lug can be fixed, and the lifting lug can be clamped and fixed.
[0052] Further, the clamping trolley can also include a position adjusting assembly, which includes a first driving member 1014, a second driving member 1015 and a third driving member 1016; the first driving member 1014 is used to adjust the position of the U-shaped clamp in the first direction, the second driving member 1015 is used to adjust the position of the U-shaped clamp in the second direction, and the third driving member 1016 is used to adjust the position of the U-shaped clamp in the third direction.
[0053] Further, the second driving member 1015 comprises two moving tracks 10150 and a moving base 10151, the two moving tracks 10150 are arranged along the second direction, and are fixedly arranged in the trolley frame 1010, the bottom of the moving base 10151 is provided with at least two groups of second driving wheels 10152, the at least two groups of second driving wheels 10152 are located on the two moving tracks 10150, wherein there is at least one group of second driving wheels 10152 on each moving track 10150, the second driving wheels 10152 are provided with power oil cylinders 10156 or motors which drive the rotation of the second driving wheels 10152, the moving base 10151 is arranged above the two moving tracks 10150 along the first direction, and the moving base 10151 moves on the moving tracks 10150 through the second driving wheels 10152; the first driving member 1014 comprises a clamp self-locking screw rod 10140 arranged along the first direction and a screw rod driving motor 10141 arranged at one end of the clamp self-locking screw rod 10140, the clamp self-locking screw rod 10140 is fixedly arranged at both ends of the moving base 10151, the third driving member 1016 comprises a connecting seat 10160 and a lifting oil cylinder 10161, the connecting seat 10160 is sleeved on the clamp self-locking screw rod 10140, the lifting oil cylinder 10161 comprises a lifting oil cylinder sleeve (not shown in the figure) and a lifting oil cylinder telescopic rod (not shown in the figure), the lifting oil cylinder telescopic rod is inserted into the lifting oil cylinder sleeve and can do piston motion, one end of the lifting oil cylinder sleeve away from the lifting oil cylinder telescopic rod is fixedly connected with the connecting seat 10160, one end of the lifting oil cylinder telescopic rod away from the lifting oil cylinder sleeve is fixedly connected with the U-shaped clamp, the lifting oil cylinder telescopic rod can be telescoped in the third direction, and the lifting oil cylinder 10161 is used for adjusting the height of the U-shaped clamp fixedly connected with the lifting oil cylinder telescopic rod. It can be understood that the connecting seat 10160 sleeved on the clamp self-locking screw rod 10140 moves on the clamp self-locking screw rod 10140 by driving the clamp self-locking screw rod 10140 to rotate through the screw rod driving motor 10141, thereby driving the U-shaped clamp connected with the connecting seat 10160 through the lifting oil cylinder 10161 to move in the first direction, so that the position of the U-shaped clamp in the first direction can be adjusted; the U-shaped clamp indirectly arranged on the moving base 10151 through the clamp self-locking screw rod 10140, the connecting seat 10160 and the lifting oil cylinder 10161 moves in the second direction by moving the moving base 10151 on the moving tracks 10150 through the second driving wheels 10152, so that the position of the U-shaped clamp in the first direction can be adjusted; the U-shaped clamp connected therewith moves in the third direction by telescoping the lifting oil cylinder telescopic rod in the third direction, so that the position of the U-shaped clamp in the third direction can be adjusted.
[0054] As an implementable mode, the second driving member 1015 can further include at least one limiting track 10153 arranged in the second direction and at least one limiting roller 10154 arranged at the bottom of the moving base 10151. The limiting track 10153 is fixedly arranged in the trolley frame 1010, and the limiting roller 10154 is located on the limiting track 10153. When the moving base 10151 moves on the moving track 10150 through the second driving wheel 10152, the moving base 10151 can be more stable in walking on the moving track 10150 due to the rolling of the limiting roller 10154 on the limiting track 10153.
[0055] As an implementable mode, each moving track 10150 can be provided with limiting stop pins 10155 at both ends, which are used to limit the walkable position of the second driving wheel 10152 on the moving track 10150 to be between the limiting stop pins 10155 at both ends, so as to avoid the second driving wheel 10152 from driving out of both ends of the moving track 10150.
[0056] It can be understood that the trolley frame 1010 can be further provided with a storage battery 10101 and a hydraulic station 10102. The storage battery 10101 is electrically connected with various driving motors in the clamping trolley, and is used to supply power for the driving motors. The hydraulic station 10102 is connected with various oil cylinders in the clamping trolley, and is used to provide liquid as a working medium for the oil cylinders. The power of the hydraulic station 10102 is provided by the storage battery 10101.
[0057] As an implementable manner, the surface of the clamping trolley is further provided with a displacement sensor 1013. The displacement sensor 1013 can be arranged on the front and rear surfaces of the clamping trolley, wherein the front and rear surfaces of the clamping trolley refer to two surfaces on the trolley frame 1010 perpendicular to the walking direction of the clamping trolley on the walking track 10013. Through the displacement sensor 1013, the clamping trolley can perceive the specific position of itself on the walking track 10013, and then the clamping trolley can move to the target position by perceiving its own position through the displacement sensor 1013. In addition, the surface of the clamping trolley can also be provided with a distance sensor 1017, and the distance sensor 1017 can also be arranged on the front and rear surfaces of the clamping trolley. Through the distance sensor 1017, the clamping trolley can perceive whether there is an obstacle on its walking path, for example, a thin plate segmented lifting lug or other clamping trolleys on the walking path. Through the distance sensor 1017, the distance between the clamping trolley and the obstacle in front can be detected, and then when the distance detected by the distance sensor 1017 is less than a preset threshold, the clamping trolley can control the first driving motor to stop driving the first driving wheel 10110 to rotate or reversely control the first driving motor to drive the first driving wheel 10110 to rotate, so that the clamping trolley stops or reversely moves to avoid collision with the obstacle in front.
[0058] Further, the clamping trolley comprises a receiving assembly 1018, which specifically comprises a fixed seat 10180, at least two beam oil cylinders 10182 and a beam 10181. The fixed seat 10180 is fixedly arranged in the trolley frame 1010. Each beam oil cylinder 10182 comprises a beam oil cylinder sleeve (not shown in the figure) and a beam oil cylinder telescopic rod (not shown in the figure). The beam oil cylinder telescopic rod is inserted into the beam oil cylinder sleeve and can make piston motion. The end of the beam oil cylinder sleeve away from the beam oil cylinder telescopic rod is fixedly connected with the fixed seat 10180. The end of the beam oil cylinder telescopic rod away from the beam oil cylinder sleeve is fixedly connected with the beam 10181. The beam 10181 is arranged along a first direction. The beam oil cylinder telescopic rod can be telescoped in a third direction. The beam oil cylinder 10182 is used to adjust the height of the beam 10181 fixedly connected therewith. It can be understood that the receiving assembly 1018 can further comprise a beam positioning sleeve 10183 fixedly connected with the beam oil cylinder sleeve and a beam positioning column 10184 extending downward from the beam 10181, and the beam positioning column 10184 is inserted into the beam positioning sleeve 10183. The beam positioning column 10184 is provided with a second positioning hole 10185 along the third direction. The beam positioning sleeve 10183 is provided with a second positioning pin (not shown in the figure). After the beam 10181 is adjusted to a target height, the beam 10181 is fixed at the target height through cooperation of the second positioning pin and the second positioning hole 10185.
[0059] In a specific application scenario, in the process of placing the thin plate segment to be turned over on the turning-over device 10, it is necessary to first adjust the clamping trolley to a position that can adapt to the lifting lug according to the distribution of the lifting lug on the thin plate segment to be turned over and other related parameters, such as the existence of some protruding parts on the thin plate segment to be turned over; first, the trolley frame 1010 is moved to the target position by cooperating the walking assembly 1011 with the walking track 10013, and then the position of the U-shaped clamp is adjusted in the first direction, the second direction and the third direction by the first driving member 1014, the second driving member 1015 and the third driving member 1016 in the position adjusting assembly; before the carrying device 20 places the thin plate segment on the turning-over platform 100, the horizontal beams 10181 in the receiving assembly 1018 of each clamping trolley should be adjusted to the same horizontal height by the horizontal beam oil cylinder 10182, and then all the horizontal beams 10181 at the same horizontal height jointly support the thin plate segment when the carrying device 20 places the thin plate segment on all the horizontal beams 10181, and in the process of placing the thin plate segment on the horizontal beams 10181, the lifting lug should be inserted between the two clamping plates 10120 of the corresponding U-shaped clamp, and then the position of the U-shaped clamp and the corresponding lifting lug is fixed by the third positioning pin 10122 passing through the third positioning hole 10123 of one clamping plate 10120, the lug hole of the lifting lug and the third positioning hole 10123 of the other clamping plate 10120 in turn, so as to clamp and fix the lifting lug. It can be understood that in the process of placing the thin plate segment on the horizontal beams 10181, the lifting lug may not be completely inserted between the two clamping plates 10120 of the corresponding U-shaped clamp, or the lug hole of the lifting lug and the third positioning hole 10123 on the two clamping plates 10120 cannot be completely aligned, at which time the position of the U-shaped clamp can be adjusted again in the first direction, the second direction and the third direction by the first driving member 1014, the second driving member 1015 and the third driving member 1016 in the position adjusting assembly, so that the lifting lug is inserted between the two clamping plates 10120 of the corresponding U-shaped clamp, and the lug hole of the lifting lug and the third positioning hole 10123 on the two clamping plates 10120 are completely aligned.
[0060] III. Lifting of the thin plate segment.
[0061] The turning-over device 10 of the present application also comprises a lifting device 102, which is used to lift the turning-over platform 100, the clamping device 101 on the turning-over platform 100 and the thin plate segment clamped and fixed by the clamping device 101 as a whole, to provide further preparation for turning over the thin plate segment.
[0062] For example, the lifting device 102 comprises lifting beams 1021 arranged at the sides of the turnover platform 100, the lifting beams 1021 are connected to the middle positions of the sides of the turnover platform 100 through rotating shafts 1022; the lifting device 102 can lift or lower the lifting beams 1021 to drive the turnover platform 100 connected to the lifting beams 1021 and the thin plate segments to be turned over fixed on the turnover platform 100 to rise or fall together. In the present application, the middle positions of the sides of the turnover platform 100 connected by the rotating shafts 1022 refer to the middle regions of the sides of the turnover platform 100, and are not limited to the positions in the middle.
[0063] In a specific embodiment, please refer to Figures 2 to 5 , the lifting device 102 comprises four columns 1020 arranged at the four corners of the periphery of the turnover platform 100 and two lifting beams 1021 arranged in parallel with the second frame beams 10011 and arranged at the two sides of the turnover platform 100, each of the two lifting beams 1021 is located between the two columns 1020 close to one side thereof, and the middle positions of the two lifting beams 1021 are respectively connected to the positions corresponding to the ends of the first frame beams 10010 in the middle of the turnover platform 100 through rotating shafts 1022, and each of the columns 1020 is further provided with a lifting driving assembly 1023, and the ends of the two lifting beams 1021 are connected to the lifting driving assemblies 1023 of the corresponding columns 1020, and the four lifting driving assemblies 1023 are used to lift or lower the two lifting beams 1021 along the columns 1020 and drive the turnover platform 100 connected to the lifting beams 1021 through the rotating shafts 1022 to rise or fall together. In addition, the sides of the four columns 1020 are provided with inclined pull rods 1024, which are used to support the columns 1020 to keep them in an upright state and prevent them from tilting to ensure the safe operation of the lifting device 102.
[0064] It can be understood that, when the lifting driving assemblies 1023 lift or lower the two lifting beams 1021 and the turnover platform 100, in order to keep the turnover platform 100 balanced, a connecting assembly can also be arranged between the second frame beams 10011 of the turnover platform 100 and the lifting beams 1021, and the structure of the connecting assembly is not limited here, for example, it can be a temporarily arranged rope or a welded plate, etc.
[0065] Further, the lifting driving assembly 1023 can include a fixed pulley set 10230, a movable pulley set 10231, a steel wire rope 10232, and a lifting winch 10233, wherein the fixed pulley set 10230 is fixedly arranged at the top of the stand column 1020, the movable pulley set 10231 is fixedly connected with the end of the corresponding lifting beam 1021, the fixed pulley set 10230 and the movable pulley set 10231 are connected through the steel wire rope 10232, and the steel wire rope 10232 is connected with the lifting winch 10233. The lifting beam 1021 fixedly connected with the movable pulley set 10231 is lifted by winding the steel wire rope 10232 through the lifting winch 10233, so as to realize the lifting of the sheet segment on the turnover platform 100.
[0066] IV. Turnover process of the sheet segment
[0067] The turnover equipment 10 of the present application further includes a turnover driving device 103. After the lifting device 102 lifts the turnover platform 100, the clamping device 101 on the turnover platform 100, and the sheet segment clamped and fixed by the clamping device 101 as a whole to a preset height, the turnover driving device 103 can drive the turnover platform 100 to rotate 180 degrees around the rotation shaft 1022 relative to the lifting beam 1021, so as to realize the turnover of the sheet segment.
[0068] Please refer to Figures 2 to 6c wherein, Figures 6a to 6cis a schematic view of the turning-over process of the turning-over device 10. It can be understood that, since the turning-over platform 100 is turned over 180 degrees around the rotation shaft 1022 after being lifted to a preset height, when the turning-over platform 100 is rotated 90 degrees around the rotation shaft 1022, the end of the turning-over platform 100 facing downward is closest to the ground, and at this time, the point closest to the ground should not contact the ground. Since the rotation shaft 1022 is connected to the position corresponding to the end of the first frame beam 10010 in the middle of the turning-over platform 100, that is, the preset height should be greater than half the length of the second frame beam 10011, so as to ensure that the turning-over platform 100 does not collide with the ground during the process of being turned over 180 degrees around the rotation shaft 1022 after being lifted to the preset height. The application can be provided with a height detector (not shown in the figure) on the lifting device 102, for example, on the bottom of the lifting beam 1021. When the lifting beam 1021 is lifted to a certain height, the height detector can detect the height of the lifting beam 1021 from the ground. When it is detected that the height of the lifting beam 1021 from the ground is less than or equal to half the length of the second frame beam 10011, the lifting device 102 continues to lift the lifting beam 1021, so as to ensure that the height of the turning-over platform 100 is greater than half the length of the second frame beam 10011 when the turning-over platform 100 is lifted to the preset height. In addition, a height detector can be arranged at the bottom of each lifting beam 1021, and four height detectors are used to detect whether the heights of the two ends of the two lifting beams 1021 are consistent during the lifting or lowering of the two lifting beams 1021, that is, to ensure that the turning-over platform 100 maintains the same height at the four corners during the lifting process.
[0069] The turnover driving device 103 of the present application comprises two rotating discs 1030 and four turnover cylinders 1031, each rotating disc 1030 is sleeved on a rotating shaft 1022, the rotating disc 1030 rotates coaxially with the rotating shaft 1022 on which it is sleeved, at least two connecting holes (not shown in the figure) are arranged on each rotating disc 1030, two turnover cylinders 1031 are arranged on each lifting beam 1021, each turnover cylinder 1031 comprises a turnover cylinder sleeve 10310 and a turnover cylinder telescopic rod 10311, the turnover cylinder telescopic rod 10311 is inserted into the turnover cylinder sleeve 10310 and can move as a piston, the end of the turnover cylinder sleeve 10310 away from the turnover cylinder telescopic rod 10311 is hinged to the lifting beam 1021, the end of the turnover cylinder telescopic rod 10311 away from the turnover cylinder sleeve 10310 is connected to one connecting hole on the corresponding rotating disc 1030, the rotating disc 1030 and the turnover cylinder telescopic rod 10311 can rotate around the connecting hole, that is, the rotating disc 1030 and the turnover cylinder telescopic rod 10311 are connected in rotation around the connecting hole as the axis, the installation positions of the four turnover cylinders 1031 are symmetric about the first frame beam 10010 in the middle of the turnover platform 100, the four turnover cylinders 1031 are used to apply a pushing force or a pulling force to the two rotating discs 1030, so that the rotating discs 1030 rotate and drive the rotating shafts 1022 on which the rotating discs 1030 are sleeved to rotate coaxially, thereby making the turnover platform 100, the clamping device 101 on the turnover platform 100 and the thin plate segment clamped and fixed by the clamping device 101 rotate as a whole, and finally the thin plate segment can be rotated by 180 degrees to realize the turnover of the thin plate segment.
[0070] As an implementable manner, the distances from the connecting holes on the rotating disc 1030 to the center of the rotating shaft 1022 on which the rotating disc 1030 is sleeved are all equal.
[0071] As another implementable manner, three connecting holes are arranged on each rotating disc 1030, and the included angle between any two connecting holes on the rotating disc 1030 and the line connecting the center of the rotating shaft 1022 on which the rotating disc 1030 is sleeved is 120 degrees.
[0072] The specific turnover process of the turnover platform 100 and the thin plate segment will be explained below. Figures 2 to 6c The specific turnover process of the turnover platform 100 and the thin plate segment will be explained below. Figure 6aAfter the lifting device 102 lifts the tilting platform 100, the clamping device 101 on the tilting platform 100, and the thin plate clamped and fixed by the clamping device 101 as a whole to the preset height, the tilting cylinder 1031 on the left side begins to retract, and at the same time, the tilting cylinder 1031 on the right side also begins to retract. At this time, the tilting cylinder 1031 on the left side applies a pulling force to the rotating disk 1030, and the tilting cylinder 1031 on the right side also applies a pulling force to the rotating disk 1030. Since the distance from the connecting hole on the rotating disk 1030 to the center of the rotating shaft 1022 on which the rotating disk 1030 is mounted is equal, and the distance from any two connecting holes on the rotating disk 1030 to the center of the rotating shaft 1022 on which the rotating disk 1030 is mounted is equal, the distance from any two connecting holes on the rotating disk 1030 to the center of the rotating shaft 1022 on which the rotating disk 1030 is mounted is equal. The included angle between the connecting lines is 120 degrees. Therefore, the pulling force applied by the left-side tilting cylinder 1031 to the rotating disk 1030 and the pulling force applied by the right-side tilting cylinder 1031 to the rotating disk 1030 both generate a torque that causes the rotating disk 1030 to rotate counterclockwise around the rotating shaft 1022. Therefore, the rotating disk 1030 can rotate counterclockwise around the rotating shaft 1022. Since the rotating disk 1030 rotates coaxially with its mounted rotating shaft 1022, the rotating shaft 1022 can also rotate counterclockwise, thereby driving the tilting platform 100 connected to the rotating shaft 1022, the clamping device 101 on the tilting platform 100, and the thin plate segment clamped and fixed by the clamping device 101 to rotate counterclockwise as a whole around the rotating shaft 1022. When the rotation reaches the first position, as... Figure 6b As shown, at this time, the intersection of the extension direction of the tilting cylinder telescopic rod 10311 of the right tilting cylinder 1031 and the vertical direction passing through the center of the rotating shaft 1022 is located above the center of the rotating shaft 1022. While the left tilting cylinder 1031 continues to retract, the right tilting cylinder 1031 begins to extend. At this time, the left tilting cylinder 1031 applies a pulling force to the rotating disk 1030, while the right tilting cylinder 1031 applies a pushing force to the rotating disk 1030. Because the extension direction of the tilting cylinder telescopic rod 10311 of the right tilting cylinder 1031 intersects the vertical direction passing through the center of the rotating shaft 1022, the extension direction of the right tilting cylinder telescopic rod 1031 is above the center of the rotating shaft 1022. The intersection point in the vertical direction is located above the center of the rotation axis 1022. Therefore, the pulling force applied by the left-side tilting cylinder 1031 to the rotating disk 1030 and the pushing force applied by the right-side tilting cylinder 1031 to the rotating disk 1030 both generate a torque that causes the rotating disk 1030 to rotate counterclockwise around the rotation axis 1022. Thus, the rotating disk 1030 can continue to rotate counterclockwise around the rotation axis 1022, thereby driving the tilting platform 100 connected to the rotation axis 1022, the clamping device 101 on the tilting platform 100, and the thin plate segment clamped and fixed by the clamping device 101 to continue to rotate counterclockwise around the rotation axis 1022 as a whole. When the rotation continues to reach the second position, as Figure 6cAs shown, at this time, the intersection of the extension direction of the turning cylinder telescopic rod 10311 of the left turning cylinder 1031 and the vertical direction passing through the center of the rotating shaft 1022 is below the center of the rotating shaft 1022, at this time, the extension of the right turning cylinder 1031 is continued to be kept, and the extension of the left turning cylinder 1031 is also started to be adjusted, at this time, the right turning cylinder 1031 applies a pushing force to the rotating disc 1030, and the left turning cylinder 1031 also applies a pushing force to the rotating disc 1030, since the intersection of the extension direction of the turning cylinder telescopic rod 10311 of the left turning cylinder 1031 and the vertical direction passing through the center of the rotating shaft 1022 is below the center of the rotating shaft 1022, therefore, the pushing force applied by the left turning cylinder 1031 to the rotating disc 1030 and the pushing force applied by the right turning cylinder 1031 to the rotating disc 1030 both generate a torque that makes the rotating disc 1030 rotate counterclockwise around the rotating shaft 1022, so that the rotating disc 1030 can continue to rotate counterclockwise around the rotating shaft 1022, and further drive the turnover platform 100 connected with the rotating shaft 1022, the clamping device 101 on the turnover platform 100 and the thin plate segment clamped and fixed by the clamping device 101 as a whole to continue to rotate counterclockwise around the rotating shaft 1022, and until the rotating shaft 1022 is rotated counterclockwise by 180 degrees, the extension and retraction of all turning cylinders 1031 are stopped, and the turnover work of the thin plate segment is completed. It can be understood that during the turning process, the extension direction of the left turning cylinder 1031 and the extension direction of the right turning cylinder 1031 do not pass through the center of the rotating shaft 1022 at the same time, so that it can be ensured that during the extension and retraction process of the left turning cylinder 1031 and the right turning cylinder 1031, at least the extension force of one of the cylinders to the rotating disc 1030 can generate a torque that makes the rotating disc 1030 rotate around the rotating shaft 1022, that is, there is no case that the forces cannot make the rotating disc 1030 rotate along the direction of the center of the rotating shaft 1022.
[0073] Please combine Figures 7 to 12As an implementation manner, the clamping trolley further comprises a protection assembly 1019, which comprises at least two wall self-locking lead screws 10190 and a cross beam wall 10191; the wall self-locking lead screws 10190 are arranged in the second direction through the cross beam 10181, each wall self-locking lead screw 10190 is fixedly connected with the cross beam wall 10191 at one end close to the U-shaped clamp, and the other end is connected with a lateral transmission motor 10192, and the cross beam wall 10191 is arranged in parallel with the cross beam 10181. In the process of fixing the thin plate segments, after the third positioning pin 10122 sequentially passes through the third positioning hole 10123 of one clamping plate 10120, the ear hole of the lifting lug and the third positioning hole 10123 of another clamping plate 10120, and the position of the U-shaped clamp and the corresponding lifting lug is fixed, each lateral transmission motor 10192 should be driven to drive the corresponding wall self-locking lead screw 10190 to rotate, so that the cross beam wall 10191 fixedly connected with the wall self-locking lead screw 10190 at one end close to the U-shaped clamp abuts against the side surface of the U-shaped clamp. It can be understood that all the clamping trolleys of the present application are arranged in the same direction, and when they are turned by 90 degrees, all the cross beam walls 10191 should be turned to the lower side of the U-shaped clamp. Since the fixing mode of the lifting lug of the thin plate segment and the U-shaped clamp in the present application is mechanical pinning, in the process of turning the thin plate segment by 180 degrees, the lifting oil cylinder 10161 of the U-shaped clamp has small gravity of the thin plate segment in the direction perpendicular to the lifting oil cylinder 10161 in the early stage of turning, but has large gravity of the thin plate segment in the direction perpendicular to the lifting oil cylinder 10161 in the middle and late stages of turning. By abutting the cross beam wall 10191 against the side surface of the U-shaped clamp, and in the middle and late stages of turning, the cross beam wall 10191 should be located below the U-shaped clamp, so that the gravity of the thin plate segment in the direction perpendicular to the lifting oil cylinder 10161 originally borne by the lifting oil cylinder 10161 of the U-shaped clamp in the middle and late stages of turning is mainly borne by the cross beam wall 10191, thereby avoiding damage to the lifting oil cylinder 10161 of the U-shaped clamp.
[0074] Further, the protection assembly 1019 further comprises at least two lateral strong guide rods 10193, each end of the cross beam wall 10191 is provided with at least one lateral strong guide rod 10193, one end of the lateral strong guide rod 10193 is connected with the cross beam 10181, and the other end is connected with the cross beam wall 10191, and the at least two lateral strong guide rods 10193 are used to bear the gravity of the thin plate segment on the cross beam wall 10191 in the turning process.
[0075] Further, in order to make the thin plate segments originally borne by the lifting oil cylinder 10161 of the U-shaped clamp in the middle and later stages of the turnover mainly bear the gravity of the thin plate segments in the direction perpendicular to the lifting oil cylinder 10161 by the cross beam abutment 10191, a notch 10124 can be formed on the U-shaped clamp at the position where the cross beam abutment 10191 abuts against the side surface of the U-shaped clamp. When the cross beam abutment 10191 abuts against the side surface of the U-shaped clamp, it can further abut against the side surface position of the notch 10124, and the U-shaped clamp is lifted by the lifting oil cylinder 10161 of the U-shaped clamp so that the bottom surface position of the notch 10124 of the U-shaped clamp abuts against the lower surface of the cross beam abutment 10191.
[0076] V. Transfer of the thin plate segments after the turnover is completed.
[0077] The lifting device 102 in the turnover equipment 10 of the present application is also used to lower the turnover platform 100, the clamping device 101 on the turnover platform 100 and the thin plate segments clamped and fixed by the clamping device 101 as a whole, and to realize the transfer of the thin plate segments after the turnover is completed by the transport vehicle 30 in the thin plate segment turnover system.
[0078] The following will be described in combination with Figures 1 to 12In a specific embodiment, after the rotating disc 1030 is rotated and the rotating shaft 1022 sleeved with the rotating disc 1030 is coaxially rotated by applying a pushing force or a pulling force to the rotating disc 1030 through the turnover cylinder 1031, the turnover platform 100, the clamping device 101 on the turnover platform 100 and the sheet segment clamped and fixed by the clamping device 101 are rotated as a whole, and finally the sheet segment is turned over by 180 degrees, the transport vehicle 30 is first driven to a specified position below the turnover platform 100, at this time, the transport vehicle 30 can carry a rack for placing the sheet segment; then the brake of the lifting winch 10233 is released, the steel wire rope 10232 is retracted in the reverse direction to slowly lower the lifting beam 1021 fixedly connected with the movable pulley set 10231, and the turnover platform 100, the clamping device 101 on the turnover platform 100 and the sheet segment clamped and fixed by the clamping device 101 are slowly lowered until the sheet segment is stably placed on the transport vehicle 30. The position of the U-shaped clamp in the third direction is adjusted by the third driving member 1016, the third positioning pin 10122 is withdrawn from the third positioning hole 10123 and the ear hole of the lifting lug after the third positioning pin 10122 does not bear downward pressure, the second positioning pin is withdrawn from the second positioning hole 10185, and the position between the cross beam abutment 10191 and the U-shaped clamp is adjusted by driving the abutment self-locking screw 10190 by the lateral transmission motor 10192, the pressure between the cross beam abutment 10191 and the U-shaped clamp is released, and the height of the cross beam 10181 is adjusted by the cross beam cylinder 10182 to retract the cross beam 10181, and the complete separation of the sheet segment and the clamping trolley is completed. Then the steel wire rope 10232 is wound by the lifting winch 10233 to lift the lifting beam 1021 fixedly connected with the movable pulley set 10231, the turnover platform 100 is lifted to the preset height again, and at the same time, the transport vehicle 30 can transport the turned-over sheet segment to the next station to realize the transfer of the turned-over sheet segment.
[0079] Six, resetting of the turnover device 10 after the transfer of the sheet segment.
[0080] The turnover driving device 103 in the turnover device 10 of the present application is further used to continue to drive the turnover platform 100 to rotate 180 degrees around the rotating shaft 1022 relative to the lifting beam 1021, so as to realize the resetting of the turnover platform 100 after turnover, and lower the reset turnover platform 100 to the stable contact between the turnover platform 100 and the ground by the lifting device 102 in the turnover device 10, thereby completing the resetting of the turnover device 10 after the transfer of the sheet segment.
[0081] The related work flow and details are described above in the first to fifth aspects, which will not be repeated here.
[0082] It can be understood that the turnover device 10 in the thin plate segmented turnover system does not necessarily include all the devices mentioned above, for example, the turnover platform 100, the clamping device 101, the lifting device 102, and the turnover driving device 103, and each device does not necessarily include all the components or parts thereof, and all the components or parts thereof can be set according to the work required by the respective device; correspondingly, the thin plate segmented turnover system can only include part of the above six aspects to realize the turnover of the thin plate, for example, the thin plate segmented turnover system can only include the second to fourth aspects, and at this time the thin plate segmented turnover system can only include the turnover device 10.
[0083] The functions and methods that can be realized by the thin plate segmented turnover system, the turnover device 10, and the clamping trolley will be described in detail below.
[0084] An embodiment of the thin plate segmented turnover method provided by the present application is described below. Please refer to Figure 13 , Figure 13 is a flowchart of an embodiment of the thin plate segmented turnover method provided by the present application. In the embodiment, the method is applied to a thin plate segmented turnover system composed of a carrying device, a transport trolley, and a turnover device, wherein the turnover device includes a turnover platform, a lifting device, and a turnover driving device, the lifting device includes two lifting beams arranged on both sides of the turnover platform, and the middle positions of each lifting beam are connected to the middle positions of the sides of the turnover platform through a rotating shaft, respectively, and the turnover platform can rotate relative to the lifting beams around the rotating shaft; the method includes the following steps:
[0085] S131: The transport trolley and the carrying device cooperate to place the thin plate segment to be turned over on the turnover platform.
[0086] S132: The lifting device lifts the lifting beam, and then lifts the turnover platform connected to the lifting beam through the rotating shaft and the thin plate segment to be turned over fixed on the turnover platform to a preset height.
[0087] S133: The turnover driving device drives the rotating shaft to rotate, so as to drive the turnover platform fixedly connected to the rotating shaft, the thin plate segment to be turned over fixed on the turnover platform, and the thin plate segment to be turned over to rotate relative to the lifting beam by a set angle, so as to realize the turnover of the thin plate segment to be turned over.
[0088] S134: The lifting device lowers the lifting beam, and then places the turnover platform after turnover and the thin plate segment after turnover fixed on the turnover platform on the transport trolley and separates the thin plate segment after turnover from the turnover platform, and transfers the thin plate segment after turnover to the next station by the transport trolley.
[0089] S135: The turnover device separated from the thin plate segment after turnover is reset by the cooperation of the lifting device and the turnover driving device.
[0090] The above-mentioned setting angle is an arbitrary angle, for example, 180 degrees. As an implementable manner, the lifting device further comprises four columns, the columns are provided with inclined pull rods on the sides, and each column is further provided with a lifting driving assembly. The lifting driving assembly can comprise a fixed pulley set, a movable pulley set, a steel wire rope and a lifting winch. The lifting beams can be provided with wear-resistant sliding blocks at both ends, and the sliding blocks slide in the columns. The upward pulling force of the lifting beam is provided by the lifting winch and is transmitted through the fixed pulley set and the movable pulley set. After being lifted to the highest position, the lifting winch brake is applied. The rotating shafts at both ends of the turning platform are installed in the lifting beams in cooperation with bearings, and the turning of the turning platform is realized by the extension or shortening of the two groups of hydraulic turning cylinders on both sides.
[0091] The thin plate segment turning system in the embodiment can be the thin plate segment turning system in the above-mentioned structural embodiment, and therefore the thin plate segment turning method of the embodiment can be understood in combination with the related structural schematic diagram and the related textual description. It can be understood that each step in the method flow in the embodiment can be adjusted and refined according to actual needs, for example, a corresponding flow step can be added according to the specific structure of the thin plate segment turning system, and the specific steps can be understood and supplemented in combination with the above-mentioned related structural schematic diagram and the textual description of the related structure. Here, the detailed description and explanation of each flow step are not repeated.
[0092] In this way, the thin plate segment turning system in the application adopts two lifting beams arranged at the middle positions of the two sides of the turning platform to be connected to the middle positions of the sides of the turning platform through a rotating shaft respectively, so that the turning platform can rotate relative to the lifting beams around the rotating shaft. Then, the turning platform and the thin plate segment fixed on the turning platform connected through the rotating shaft can be lifted to a preset height together with the lifting beams, and the turning platform is rotated 180 degrees around the rotating shaft relative to the lifting beams, so as to realize the turning of the thin plate segment. The turning operation of the thin plate segment is simple and convenient, and the turning process is safe. Moreover, since the middle positions of the two lifting beams are connected to the middle positions of the two sides of the turning platform through a rotating shaft respectively, the preset height to which the turning platform is lifted only needs to be not less than half of the width of the turning platform, and the occupied operation space is small, which is particularly suitable for indoor places such as workshops and warehouses.
[0093] The application provides a flow description of an embodiment of a method for rotating a thin plate segment 180 degrees by using a turning device in a thin plate segment turning method. Figure 14 , Figure 14is a flowchart of an embodiment of a method for rotating a sheet segment by 180 degrees using a turnover device in a turnover method of the sheet segment. In this embodiment, the method is applied to a turnover device composed of a turnover platform, a lifting device, and a turnover driving device. The lifting device includes two lifting beams arranged on both sides of the turnover platform. The middle positions of each lifting beam are connected to the middle positions of the sides of the turnover platform through a rotating shaft, respectively. The turnover platform can rotate relative to the lifting beams around the rotating shaft. The turnover driving device includes two rotating discs and four turnover cylinders. Each rotating disc is correspondingly sleeved on a rotating shaft and rotates coaxially with the rotating shaft. At least two connecting holes are arranged on each rotating disc. Two turnover cylinders are arranged on each lifting beam. One end of each turnover cylinder is fixedly connected to the lifting beam, and the other end is telescopically connected to a connecting hole on the corresponding rotating disc. The rotating disc and the turnover cylinder can rotate around the connecting hole. The installation positions of the four turnover cylinders are symmetric about the line connecting the two rotating shafts. The method includes the following steps:
[0094] S141: After the lifting device lifts the turnover platform and the sheet segment to be turned over fixed on the turnover platform to a preset height, the rotating disc is rotated by a set angle around the rotating shaft by the extension and contraction of the left turnover cylinder and the extension and contraction of the right turnover cylinder, thereby driving the turnover platform connected to the rotating shaft and the sheet segment to be turned over fixed on the turnover platform as a whole to rotate around the rotating shaft by a set angle.
[0095] It can be understood that the set angle can be any angle, and in this embodiment, it is 180 degrees. The extension and contraction of the left turnover cylinder and the extension and contraction of the right turnover cylinder can apply a torque to the rotating disc that can make the rotating disc rotate in the same direction around the rotating shaft, thereby rotating the rotating disc around the rotating shaft.
[0096] The turnover device in this embodiment can be the turnover device in the above structural embodiment, so the method for rotating a sheet segment by 180 degrees using a turnover device in this embodiment can be understood in combination with the related structural diagram and the related textual description. It can be understood that each step in the method flow in this embodiment can be adjusted and refined according to actual needs, for example, additional process steps can be added according to the specific structure of the turnover device. The specific steps can be understood and supplemented in combination with the above related structural diagram and the textual description of the related structure. Here, the detailed description and explanation of each process step are not repeated.
[0097] It can be understood that the turning-over device in the embodiment is arranged with two lifting beams on both sides of the turning-over platform, the middle positions of each lifting beam are connected with the middle positions of the side surfaces of the turning-over platform through a rotating shaft respectively, a rotating disc is sleeved on each rotating shaft, two turnover oil cylinders are arranged on each lifting beam, one end of each turnover oil cylinder is fixedly connected with the lifting beam, and the other end is connected with a connecting hole which is telescopically connected with the corresponding rotating disc. Since the turning-over platform can rotate relative to the lifting beam around the rotating shaft, the rotating disc rotates coaxially with the rotating shaft on which the rotating disc is sleeved, and the rotating disc and the turnover oil cylinder can rotate around the connecting hole. The extension and contraction of the turnover oil cylinder located on the left side and the extension and contraction of the turnover oil cylinder located on the right side are matched to make the rotating disc rotate 180 degrees around the rotating shaft, so that the turning-over platform connected with the rotating shaft and the sheet segments fixed on the turning-over platform can be driven to rotate 180 degrees around the rotating shaft as a whole, so that the turning-over process of the sheet segments of the application can control the turning-over speed of the turnover oil cylinder, prevent a large acceleration from affecting the stability of the equipment structure during the turning-over process, and make the turning-over process very safe. The turning-over platform and the lifting beam are cooperated with each other through the turnover oil cylinder, the rotating disc and the connecting shaft to provide the turning-over power for the turning-over platform during the turning-over and keep the balance during the non-turning-over.
[0098] The application provides a flow description of an embodiment of a fixing method between the sheet segments and the turning-over platform. Please refer to Figure 15 , Figure 15is a flowchart of an embodiment of a fixing method between a thin plate segment and a turnover platform. In this embodiment, the method is applied to a turnover device including a turnover platform and a clamping trolley; the turnover platform includes a platform frame formed by splicing three first frame beams arranged in parallel and two second frame beams arranged perpendicularly to the first frame beams, the platform frame is divided into two identical platform areas by the first frame beam in the middle, a plurality of support beams arranged in parallel to the second frame beams are arranged in each platform area, the plurality of support beams divide the platform area into a plurality of work areas, and a walking track is arranged on the support beam and the second frame beam in each work area; the number of clamping trolleys is multiple, at least one clamping trolley is arranged in each work area, the clamping trolley includes a trolley frame, a walking assembly, and a clamping assembly arranged on the trolley frame; the walking assembly is used to roll on the walking track to drive the trolley frame to walk on the walking track; a first positioning hole is arranged on a positioning surface of the walking track, and at least two first positioning pins are arranged at positions corresponding to the height of the positioning surface on both sides of the trolley frame; after the clamping trolley walks to a target position, the trolley frame is fixed at the target position by cooperation of the first positioning pins and the first positioning hole on the positioning surface; the clamping assembly is a U-shaped clamp, the U-shaped clamp includes two clamping plates and a connecting plate fixedly connected to the bottoms of the two clamping plates, a groove for accommodating a lifting lug on the thin plate segment is formed between the two clamping plates; the U-shaped clamp further includes a third positioning pin, and a third positioning hole is formed in each of the two clamping plates; after the lifting lug is located between the two clamping plates, the clamping trolley clamps and fixes the lifting lug by cooperation of the third positioning pin, the third positioning hole, and an ear hole of the lifting lug; the method includes the following steps:
[0099] S151: After the clamping trolley rolls on the walking track by the walking assembly and drives the trolley frame to walk on the walking track to a target position, the trolley frame is fixed at the target position by cooperation of the first positioning pins and the first positioning hole on the positioning surface of the walking track.
[0100] S152: The lifting lug on the thin plate segment to be turned over is placed at a position between the two clamping plates of the corresponding U-shaped clamp, and the third positioning hole on each clamping plate is aligned with the ear hole of the lifting lug.
[0101] S153: After the third positioning pin sequentially passes through the third positioning hole of one clamping plate, the ear hole of the lifting lug, and the third positioning hole of the other clamping plate, the clamping and fixing of the U-shaped clamp and the corresponding lifting lug are completed.
[0102] S154: After the U-shaped clamps of all clamping trolleys clamp and fix the corresponding lifting lugs, the fixing between the thin plate segment to be turned over and the turnover platform is completed.
[0103] The turning-over device in the embodiment can be the turning-over device in the above-mentioned structural embodiment, and thus the fixing method between the sheet segment and the turning-over platform of the embodiment can be understood in combination with the related structural schematic diagram and the related description. It can be understood that each step in the method process in the embodiment can be adjusted and refined according to actual needs, for example, a corresponding process step can be added according to the specific structure of the turning-over device, and the specific steps can be understood and supplemented in combination with the above-mentioned related structural schematic diagram and the description of the related structure, and no detailed description and explanation of each process step is repeated here.
[0104] The turning-over device provided in the application clamps and fixes the lifting lug of the sheet segment by the U-shaped clamp of the clamping trolley, and the position of the clamping trolley and the turning-over platform is fixed during the turning-over process, so that the sheet segment can be effectively fixed with the turning-over platform, the reliability is high, and the impact on the sheet segment during the turning-over process is small. The clamping trolley is arranged in each working area, so that the sheet segment can be fixed at different positions, the stress on the sheet segment during the turning-over process is uniform, and the deformation is small.
[0105] The application provides a process description of an embodiment of the clamping alignment method. Please refer to Figure 16 , Figure 16 is a process schematic diagram of an embodiment of the clamping alignment method provided in the application. In the embodiment, the method is applied to a clamping trolley composed of a trolley frame, a U-shaped clamp and a position adjustment assembly. The U-shaped clamp includes two clamping plates and a connecting plate fixedly connected to the bottom of the two clamping plates, and a groove for accommodating the lifting lug on the sheet segment is formed between the two clamping plates. The U-shaped clamp further includes a third positioning pin, and a third positioning hole is correspondingly formed on each of the two clamping plates. After the lifting lug is located between the two clamping plates, the third positioning pin, the third positioning hole and the ear hole of the lifting lug are matched to clamp and fix the lifting lug by the clamping trolley. The position adjustment assembly includes a first driving member, a second driving member and a third driving member. The first driving member is used to adjust the position of the U-shaped clamp in a first direction, the second driving member is used to adjust the position of the U-shaped clamp in a second direction, and the third driving member is used to adjust the position of the U-shaped clamp in a third direction. The method includes the following steps:
[0106] S161: After the trolley frame and the turning-over platform are fixed relative to each other, the positions of the U-shaped clamp in the first direction and the second direction are adjusted by the first driving member and the second driving member in cooperation, so that the lifting lug on the sheet segment is inserted into the groove formed between the two clamping plates of the U-shaped clamp.
[0107] S162: The positions of the U-shaped clamp in the second direction and the third direction are adjusted by the second driving member and the third driving member in cooperation, so that the third positioning holes on the two clamping plates are aligned with the ear hole of the lifting lug.
[0108] The clamping trolley in the embodiment can be the clamping trolley in the above structural embodiment, and thus the clamping and aligning method of the embodiment can be understood in combination with the related structural schematic diagram and related textual description. It can be understood that each step in the method flow in the embodiment can be adjusted and refined according to actual needs, for example, a corresponding flow step can be added according to the specific structure of the clamping trolley, and the specific steps can be understood and supplemented in combination with the above related structural schematic diagram and the textual description of the related structure, and detailed description and explanation of each flow step will not be repeated here.
[0109] The clamping trolley of the present application adjusts the position of the U-shaped clamp in the first direction, the second direction and the third direction by the first driving member, the second driving member and the third driving member respectively, so that the third positioning hole on the two clamping plates of the U-shaped clamp can be aligned with the ear hole of the lifting lug, and the clamping trolley clamps and fixes the lifting lug by cooperating the third positioning pin with the third positioning hole and the ear hole of the lifting lug; through the position adjustment of the U-shaped clamp in multiple directions, the U-shaped clamp can quickly and accurately clamp the lifting lug, and the clamping efficiency is high.
[0110] In a specific application scenario, the thin plate segment turnover system of the present application can be used to realize the thin plate segment turnover method, which specifically includes the following steps: 1) setting 6-8 same size lifting lugs on the thin plate segment to be turned over, and ensuring that each lifting lug is welded in place; 2) transporting the thin plate segment to the waiting lifting position beside the turnover device by the transport vehicle; 3) preparing the turnover device, ensuring that the support legs at the bottom of the turnover platform are well supported by the ground, and ensuring that the turnover device can work normally; 4) manually identifying the lifting lug of the thin plate segment, calling the lifting lug position arrangement and other related parameters of the thin plate segment, such as the protruding height of some protruding plane components; 5) the clamping trolley moves to the appropriate position in the working area according to the parameter information and is fixed at this position by cooperating the first positioning pin with the first positioning hole on the walking track, and then the cross beam oil cylinder is given oil to push the cross beam upward to the appropriate position and is fixed at this height by cooperating the second positioning pin with the second positioning hole; 6) the U-shaped clamp of the clamping trolley can move to the appropriate position in the X, Y and Z directions by the position adjusting assembly, wherein the X direction is driven by the screw rod drive motor to drive the U-shaped clamp below the nut to move, the Y direction is driven by the two Y power oil cylinders to push the second drive wheel to rotate on the moving track, and the straight line movement is ensured by the limiting roller and the limiting track, and the Z direction is realized by the lifting oil cylinder; 7) using the crane to hoist the thin plate segment from the transport vehicle to 100mm above the turnover platform for pre-positioning, which is checked by manual vision; 8) the thin plate segment is slowly lowered by the crane, the lifting lug is inserted into the U-shaped clamp of the clamping trolley, and is contacted and placed on the cross beam of the clamping trolley; 9) adjusting the position of each U-shaped clamp, aligning the lug hole of the lifting lug with the third positioning hole on the U-shaped clamp, and fixing it by the third positioning pin, and the cross beam is driven by the side transmission motor to tightly contact the side surface of the U-shaped clamp, and the position of each U-shaped clamp is adjusted to make the gap of the U-shaped clamp contact the side surface and the lower surface of the cross beam; 10) after confirming that the U-shaped clamp position is adjusted and the thin plate segment is fixed, starting the four lifting winches to lift the lifting beam; 11) after the lifting beam and the turnover platform are lifted to the predetermined height, the lifting winch brake is engaged to stop the lifting and lock the height; 12) the turning oil cylinders on both sides of the rotating shaft work, and the turnover platform is uniformly turned 180° around the rotating shaft by the cooperation of the extension and shortening of the turning oil cylinders on both sides; 13) after turning, the transport vehicle carrying the shelf moves to the specified position below the turnover platform; 14) the lifting winch brake is released, and the lifting beam is slowly lowered in height, and when the distance between the lowest part of the thin plate segment and the shelf is 100mm, the brake is engaged; 15) adjusting the position of the transport vehicle, and after manual visual inspection, the height of the lifting beam is continued to be lowered until the thin plate segment is completely in stable contact with the shelf; 16) the third positioning pin is pulled out from the lug hole of the lifting lug and the third positioning hole on the U-shaped clamp after the U-shaped clamp adjusts the position by the lifting oil cylinder to make the third positioning pin have no normal pressure.17) through the second positioning pin exit the second positioning hole, and through the lateral transmission motor drive the abutment self-locking screw rod to adjust the position between the beam abutment and the U-shaped clamp, release the pressure between the beam abutment and the U-shaped clamp, and then adjust the height of the beam through the beam oil cylinder to retract the beam, complete the complete separation of the thin plate section and the clamping trolley; 18) after confirming that the thin plate section and all clamping trolleys are completely separated, start the lifting winch to pull the lifting beam to rise to the appropriate height to brake; 19) the transport vehicle carries the thin plate section to the next station; 20) the turnover oil cylinder pushes the turnover platform 180° to reset, and after the resetting is completed, the lifting beam is lowered to the height that the support legs of the turnover platform stably contact the ground, the turnover device is reset, and one cycle is completed.
[0111] It can be understood that the thin plate section turnover system of the present application does not need a crane in the actual turnover process of the thin plate section, has a small floor area, and has a high site utilization rate, so that the turnover of the ship body section can be carried out indoors without being affected by weather conditions; the turnover of the thin plate section is controlled through the extension and retraction of the turnover oil cylinder, the turnover speed of the thin plate section can be controlled to be almost uniform, there is no or little acceleration in the turnover process, and the turnover process has little impact; the thin plate section is fixed firmly with the turnover platform by using multiple clamping trolleys, even if the oil cylinder fails during the turnover process, the thin plate section will not fall from a high place, and the turnover safety is high.
[0112] In several embodiments provided in the present application, it should be understood that the disclosed methods, systems, devices, apparatuses and components can be implemented in other ways. For example, the above-described device or apparatus implementation is only illustrative, for example, the division of the apparatus or component is only a logical function division, and actual implementation can have another division manner, for example, multiple components or two components can be combined or integrated into another device, or some features can be ignored or not executed. In addition, the connections between the displayed or discussed ones can be direct connections or indirect connections, and the connection forms can use electrical, mechanical or other forms according to specific features.
[0113] The parts or components described as separate components can be or can not be physically separated, and the parts or components displayed as units can be or can not be physical units, that is, they can be located in one place or can be distributed to multiple places. Part or all of the units can be selected according to actual needs to achieve the purpose of the present embodiment.
[0114] The above is only an embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A roll-over device, characterized in that The invention relates to a turnover device for a thin plate segment, comprising: a turnover platform for placing a thin plate segment to be turned over; a rotating shaft fixedly connected with the turnover platform; a clamping trolley capable of identifying a position, the clamping trolley being arranged on the turnover platform, the turnover platform being provided with a walking track, the clamping trolley comprising: a trolley frame; a clamping assembly arranged on the trolley frame, the clamping assembly being used for clamping and fixing a lifting lug on the thin plate segment to be turned over, so that the thin plate segment to be turned over is fixed on the turnover platform; a walking assembly arranged on the trolley frame, the walking assembly being used for walking on the walking track to drive the clamping trolley to walk on the turnover platform; a displacement sensor arranged on the clamping trolley, the clamping trolley sensing its position on the walking track through the displacement sensor to realize movement to a target position; a turnover driving device for driving the rotating shaft to rotate, so as to drive the turnover platform fixedly connected with the rotating shaft and the thin plate segment to be turned over fixed on the turnover platform to rotate together, thereby realizing turnover of the thin plate segment to be turned over. The clamping assembly comprises a U-shaped clamp. The clamping trolley can further comprise a position adjusting assembly, the position adjusting assembly comprising a first driving member, a second driving member and a third driving member, the first driving member being used for adjusting the position of the U-shaped clamp in a first direction, the second driving member being used for adjusting the position of the U-shaped clamp in a second direction, and the third driving member being used for adjusting the position of the U-shaped clamp in a third direction.
2. The turnover device according to claim 1, wherein: the displacement sensor is arranged at the front and rear of the clamping trolley in the driving direction.
3. The roll-over device of claim 1, wherein, The clamping trolley further comprises: a distance sensor arranged on the surface of the clamping trolley, the distance sensor being used for sensing whether there is an obstacle on the walking path when the clamping trolley walks.
4. The turnover device according to claim 3, wherein: the number of distance sensors is two, and the distance sensors are arranged at the front and rear of the clamping trolley in the driving direction.
5. The turnover device according to claim 3, wherein: the walking assembly comprises at least two first driving wheels and at least two driven wheels arranged on both sides of the trolley frame, wherein each side of the trolley frame comprises at least one first driving wheel and at least one driven wheel.
6. The turnover device according to claim 5, wherein: the distance between the two adjacent support beams is greater than the width of the trolley frame, and the first driving wheels and the driven wheels are exposed to the outside of the trolley frame, and the first driving wheels and the driven wheels roll on the walking track to drive the clamping trolley to walk on the turnover platform.
7. The turnover device according to claim 6, wherein: the first driving wheels are connected with a first driving motor, and the first driving motor is used for driving the first driving wheels to rotate to realize rolling of the first driving wheels on the walking track.
8. The turning-over device according to claim 7, characterized in that, when there is an obstacle in the running direction of the clamping trolley, the distance sensor is configured to detect the distance between the clamping trolley and the obstacle, and when the distance between the clamping trolley and the obstacle is detected to be less than a preset threshold, the first driving motor is controlled to stop driving the first driving wheel to rotate or reversely control the first driving motor to drive the first driving wheel to rotate, so that the clamping trolley stops or reversely moves to avoid collision with the obstacle.
9. A sheet segment roll-over system characterized by, The thin plate segmented turning-over system comprises the turning-over device according to any one of claims 1-8.
Citation Information
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